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Suzuki 2.5 Hp Outboard Motor Lower Unit: Symptoms, Diagnosis, Disassembly, Rebuild.
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- čas přidán 27. 08. 2021
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The lower end of my 2010 Suzuki 2.5 Hp Outboard motor blew up. Pretty much destroyed every part. The only good thing that came from it was that I could make a video about totally rebuilding the lower unit. Not a tough build but can be a bit tough if you do not have all the correct tools. I do not have the correct tools so I utilized a lot of work arounds to get the job done.
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KEY WEST KAYAK FISHING: Equipment Used
The RODS AND REELS:
1) Esky Rods - Spinning 7' (Med 12-15lb Saltwater) - Slow Parabolic Action - Solid Carbon - Fuji Guides(8) and Reel Seat.
- Quantum Cabo 4000
-20lb Power Pro
2) Esky Rods - Spinning 7' (Med/Hvy 15-20lb Saltwater) - Fast Action - Solid Carbon - Fuji Guides(8) and Reel Seat.
- Quantum Cabo 5000
-30lb Power Pro
3) Esky Rods - Spinning 7' (Med 12-15lb Saltwater) - Med Fast Action - Solid Carbon - Fuji Guides(8) and Reel Seat.
- Quantum Cabo 6000
-50lb Power Pro
4) Esky Rods - Spinning 6'4" (25-30lb Saltwater) - Mod-Fast Action - Solid Carbon - Fuji Guides(9) and Reel Seat.
- Shimano Torium 16
-65lb Power Pro
Esky Rods
3414 Duck Avenue,#8
Key West, Florida 33040
305-896-4637
Harrison@eskyrods.com
www.eskyrods.com/
The Kayaks
1) 2010 Wilderness Systems Tarpon 140.
2) 2012 Hobie Adventure Island w/ Outboard Motor Mount
- 2010 Suzuki 2.5 HP 4-Stroke Outboard
- Lowrance Hook-5
The Rods/Reels (RETIRED)
1) 7' MH Shimano Teramar, TMS-X70MH, Line Wt. 10-20lb, Lure Wt 1/2-1 1/2oz, Power: Medium Heavy, Action: Extra Fast
- Penn Conflict 4000
- Power Pro 20lb
- Power Pro 10lb
- Andes 15lb pink mono
2) 7' H Shimano Teramar, TMS-F70H, Line Wt. 15-20lb, Lure Wt 1/2-2oz, Power: Heavy, Action: Med Fast
- Penn Conflict 6000
- Power Pro 65lb
3) 5'8" XH Shimano Treval Jigging Trigger Rod, TVC-58XH, Line Wt. 80-200, Lure Wt, 160 - 270grams, PowerExtra Heavy
- Shimano Torium 16
- Power Pro 65lb
4) 7'6" M Hurricane Calico Jack IM7, CAJ-457, Line Wt. 8-17lb, Lure Wt 3/8-3/4oz, Power: Medium
- Shimano Solstace 4000 FI
- Power Pro 20lb
5) 6' Ande Tournament Stand Up Rod, ASU-601A SDRMH, Line Wt. 20-50, Power: Medium Heavy
- Shimano TLD-30A 2-Speed
- Power Pro 65lb
6) 6'6" Shimano Trevala, TVC-66MH, Line Wt. 50-100lb, Jig Wt 50-100g, Power: Medium Heavy, Action: Medium Fast
- Abu Garcia 6500C3
- Power Pro 30lb
7) 7' Shimano Trevala, TVC-70ML, Line Wt. 20-50lb, Jig Wt 55-135g, Power: Medium Light, Action: Medium Fast
- Abu Garcia 6500C3
- Power Pro 30lb
Plus a few other misc saltwater rigs that are used sparingly and some Bass rigs which I won't use in salt water.
Cast Nets
-5' 3/8" Plastic enclosed weights
-6' 3/16" Super Spreader SS-1000 1 lb per foot
-7' 3/8" Mako 1lb per foot
Filming
GoPro Hero 8 Black
GoPro Hero 4 Black with Sennheiser MKE2 Elements waterproof microphone.
GoPro Hero 4 Silver
GoPro Hero 3 Black
Panasonic G7
-14-42mm F3.5-5.8
-20mm F1.7
Software: Adobe Premeire Elements and Photoshop Elements
The Car - 2009 Honda Fit Base Model - 5 Speed Manual, Yakima Roof Rack.
The Motorcycle - 1997 BMW F650
Header Graphic Created By: Jeff Kaphingst (www.jeffthedesigner.com) (www.rack30.com)
Hi Steve. I use CZcams a lot for tutorials like this and this is THE best, most detailed, useful, informative and friendly video on the whole of CZcams! Fantastic detail. Thank you so much. You've saved me a lot of $$$.
Steve's a great Kayak Fisherman, fears nothing in the ocean, awesome DIY ideas. But what I love the most is how you show us not to be afraid, to take your time, dive in and repair something. Great video Steve..🤟🙏🙏🎣
Hi Steve, thank you for this brilliant content. I have a 2006 Suzuki 2.5hp and it's not been serviced or run for 10 years. Your videos have given me the confidence to try and get her up and running and you've made what seemed "too difficult" and something only a professional service tech could do accessible. I could do with some more tips and sometimes I've encountered a snag that you've not had to deal with but I feel much more confident now. Thanks for plain talking and demystifying it
Suzuki should be sending you a New One for Free ! ... You have basically created a Video Repair Manual for them ! ... Tell them to send a New Boat along with it ! ... You Earned it ! ... Cheers !
If anyone thinks a dealer measures gear backlash you would be fooling yourself. Very good video I’m sure it will encourage others to do it themselves especially with the “work around” you showed.
Steve your insight and help has no bounds I really appreciate you helping us by making this kind of video ...... also I miss the catch and cooks WTH
Well, when you can't get on the water, you do a maintenance video! 😁
(At least it looked like the eastern tail coming off of Ida was messing with the Keys. I wasn't expecting a video this week at all...)
Thanks for that video, with this instruction I was able to bring a motor back to life.....
Omg thank you so much this is amazing. I just bought a 2006 and got a lemon from the seller, it’s sitting in the shop apart right now. Debating letting it die or tackle this myself.
Good instructions. A lot of views for motor instructions. You get the Keys Jerry Rigger award. Good job.
Thanks to your video, I was able to reassemble the motor lower unit. Thanks for sharing, thanks so much!
Outstanding and valuable to me as I plan on converting my Suzu 2.5 from short to long shaft! Thanks Steve!!
Thanks to your video, I was able to reassemble the motor lower unit. Thanks so much! :)
Bought one for my jon boat. Love it. Love these videos!
Great video, although filling oil this way can leave the gearbox almost empty. The oil has a small passage behind the brass bushing and filling through it will not allow air from the gearbox to escape. When the upper chamber is full of oil, it will appear to be overfilled and oil will flow out of the bolt hole, but the main chamber will be almost empty.
😁 your sound effects make me laugh. Just got my order from your store, love the shirt and map! Fits great!
Very nice presentation. Learned a lot.
Very helpful, thank you very much
awsume video thnx
Good job,thanks for your sharing 👍👍👍
My motor does that clutch dog problem. Good to know its easy to repair
👍🏻👍🏻👍🏻👍🏻
Sweet I love these outboard videos
thank you for all the info
Great information sir..thanks
Super helpful! Thanks!!!
Good stuff thanks for sharing .
Great video! Love your kayak set up! How did you hook up the motor? And transom?
Steve, that is a really useful video, tanks! I am having a problem though. At about 30 in the video where you are pushing the lower end on. A QUESTION: the drive and gear shift are easy to align but the water tube is so loose it is very hard to get it to stay central. Also, on my engine you cant actually see if it connects into the rubber cup. The housing blocks the view. The only thing I can think of doing is starting it up and seeing if water comes out but I gather if I do that it overheats in seconds. Thoughts?
Totally agree. That water tube is a real PIA. Any tricks anyone?
how to pull out circle clip
Could you provide a link for the shear pin rods?
Daryl measure the diameter or check the online parts breakdown for the diameter (probably a metric size), check out McMaster Carr or MSC for the correct rod.
How much does one of these motors cost?