TESTING 3D printed INFILL PATTERNS for their STRENGTH
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- čas přidán 26. 07. 2018
- Let's crush some 3D printed infill pattern and test which is the strongest!
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Building my compression test rig: • Machining a Compressio...
Performance on infill and perimerters: • INFILL pattern and SHE...
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video: "Rectilinear is a good pattern, has good strength and low print times, and has a small distance between lines to improve top layers"
me: "yea but gyroid looks sick"
you are so superficial hahaha
Get well soon
@@joshuak4553 LOL
Also video: "gyroid is nearly as good, tho while it takes longer, check out how sick it looks!"
Really? I found that gyro I’d and honey comb is the fastest, and slight strnghther
I can't belive someone would do that much reserch, way to go, you're saving everyone else tons of time and efort!
The only usefull part of video was time and weight measurements on a pretty colored chart. Due to his hardware limitation, no trustworthy and relevant data. Amateurs level
@@venom999971 Produce something better my higher than average friend.
@@Aethelbeorn this is the time, you have to chose, either you go for ego or for truth.
@@venom999971 perhaps provide your input on improvements. If you are such an advanced printer everyone would surely learn more from you.
@@ruzzcraze1862 you have enough context, decide for yourself to agree or not.
I am Russian and my knowlege of english so worst, but understanding german accent so easier than native english speech. I am glad I found this channel, because in russian wery little information about 3D printing. Thanks for your work. Спасибо!
Братаны, смотреть тяжко, а в инглише сосу прям что трындец. Какой вариант самый эффективный то? Тот что в виде волнистой синусоиды?
@@Kard1n1 Самая эффективная в плане материала прямоугольная сетка, а самый крепкий во всех направлениях гироид.
I englixh
I wurt
@@Kard1n1 треугольники
In mother russia does 3d printers print you.
I'm glad you decided to do the test with some outside walls and not just pure infill. Thank you, as always, for your time and effort in making these videos.
This video has me thinking I should be using grid rather than rectilinear.
A test of bending strength might be interesting - print a beam and load it in the middle. This tests both tensile and compressive strength.
I'd be very much interested in seeing that as well, seeing as I've been playing with the idea of printing my own rear fender struts(non loadbearing) for my motorcycle.
JonzuihGaming I agree with this.
Well, I have been watching this since he put it out but I now have a reason to switch so I just asked him "Stefan, which of these would be the best for a bending type force? I am
thinking of the Z axis on a CNC router where the spindle/router will be pushing, and pulling, on the plate that holds the tool and I can't figure out which would be best to use." I look at all of these and I really don't know. What I do know is Gyroid almost tore my machine up with 50% being used.
Bending strength, shearing strength and torsional strength are all properties I am particularly interested in.
Yes, please do a bending test and please throw a solid wall (only shells) in there as well. I have been searching all over and cannot get a good answer on what to use. For example, think of a drawer that has long unsupported walls that could be 12" long and maybe 5" tall and only has 3-5 mm walls. What method what best prevent flexing/bending of the walls?
Whenever I think, I wonder X about 3d printing across variables. I know CNC Kitchen will have a video about it.
*Gyroids: Perfectly balanced, as all things should be.*
Gyroid
Beside that it kills cheap printers..
I'm getting an ender 3 v2 and I was pre slicing a bunch of stuff I'm gonna print with gyroid 5% infill do you think I'll be fine I don't wanna rescale and slice everything
@@alexunderhay6185 might be to late but yeah you should be just fine
@@pivorsc why would it be any different than printing anything else?
I'm a huge fan of your videos. Really appreciate the scientific approach. Reminds me of my youth lol. Much of the work I did for my master's degree in mechanical engineering involved compressive strength tests of different formulations of Portland cement.
One trick I would suggest if you're reaching the force limit of your machine is to scale the sample down. If a 2cm cube failed at 350kg, a 1cm cube would fail at around 90kg. You could make all samples out of that so you can still compare. I would also suggest upping infill to 15-20 percent to emphasize more the infill differences and minimise the effect of the perimeters.
Since you asked at the end what we would like to see, I have some ideas. I would like to see a test of stiffness/rigidity (Young's modulus) of the different patterns. When I squeeze a part with rectilinear infill between my fingers I feel more flex/give than the same part with hexagonal/honeycomb infill. One way to test this would be to print a 2cm calibration cube and then press a 1cm cylinder into the center of the cube's faces (top and side faces) so that you're stressing the infill rather than the perimeters. Measure the stress, strain, and ultimate strength and the results should show which is more rigid.
Another test I'd like to see between rectilinear, grid and honeycomb is a simple 3-point bending test (x3 variations, them being with layers oriented in X, Y and Z directions), and lastly a cantilever test with one end of the beam clamped rigidly and the other end loaded with your tester to produce a force-displacement graph. Then just plot the results of all the patterns on the same graph and it will be easy to see which is the most and least flexible.
Hope some of this inspires your next video! Thank you for your work!
Another small tip I learnt from experience. Before you commit to making a collection of samples, make just one and test it to see how the equipment handles it so you can fine-tune at the beginning. So if for example you decide to do my 3-point bending idea, you'd print just one bar and load it up. If you notice you're close to hitting the displacement limit on your tester, you would revise the bar to make it taller. If you're close to hitting the force limit of your tester you could increase the distance between the bottom supports or decrease the Y-dimension (width) of the bar. After 2 or 3 iterations you'll have a specimen design and test protocol that's comfortably in the middle of your machine's range of limits for displacement, force etc. Then you can proceed to make the 20+ identical samples for the real test and be confident that you're getting the best possible data from them.
A 3-point bending test would be nice to see with 2 cm x 2 cm x 20 cm or 2,5 cm x 2,5 cm x 20 cm bars.
Crushing small cubes with huge force is not very sensible. It does not reflect real world conditions.
LMF5000 you spent too mutch time 4 8 likes
Yes the bending tests I would be particularly interested in. I've just printed a spool holder for the 3D printing nerd competition and my design is practically a long beam and I really wanted to optimise strength/weight. Most of the bending resistance comes from the walls but I did use triangular infill as that acts like an internal truss structure for the beam and I'm fairly sure that is the best infill under that loading condition.
Up to this point I have been using just triangular infill for its inherent rigidity and strength, although I may start using line or rectilinear as that is quicker and produces a higher part quality for everyday objects and actually has a similar if not higher strength/print-time ratio (also I've been limited to lower layer heights because the flow rate on my printer is limited atm so pillowing on the top layers is more apparent).
Another test which would be interesting although not hugely applicable to everyday objects, would be a shear loading test. Take a 1.5cmx1.5cmx4cm oblong and create a shear load along its long axis. Fix one side down a produce a shear load on the opposite side with different infill patterns and orientations. I would guess that triangular infill would be strongest there as well.
'scale the sample down'. On the other hand scaling the sample down would make the side wall strength dominate the test over the infill even more. Even a 2cm sample is already a little small for this sort of testing, but it is representative of a lot of 3D prints. Much better would be to keep the sample at 2cm and simply change the mechanical arrangement a bit to give it 2x the advantage so it has enough leverage to break the sample within the range of measurement, and simply double the number of kg shown on the scale.
Gyroid Infill + Gradient Infill + Non-Planar Slicing would be a perfect combination in my opinion. I would also suggest doing some bending tests to simultaneously test tensile and compressive strength, as well as some shear strength tests.
It would be awesome if you could also use a hybrid infill that changes the infill pattern and ratio based on the location in the part and what kinds of stresses those locations would experience.
Dear Stephan Really thank you for this technical videos, so far that I know off no one is doing or at least publishing results with different infills, walls, materials etc. In my humble opinion they are invaluable source of knowledge, work and information you are sharing with your followers. Keep the good work!!!
I appreciate your video; as always, very informative. One item to further discuss is paths crossing on infill patterns. They can potentially create buildup on the nozzle (I notice a lot with Triangular in S3D) whereas honeycomb the pathing never cross over each other on the same layer but alternate every other layer (similar to rectilinear).
Wow. So much work too do the tests. Great job and thank you.
You should also test infill strength on 45° angle
My first printer is on order and I'm gathering as much useful information before I start. I had no idea that there would be such a large difference in print speed depending on the style of infill using the same about of material. Thanks for taking the time to do this, it's very helpful.
I'd love to see a comparison of these infill patterns with *flexible* Filament, especially in wheels where uniform dampening/strength of the pattern is important for smooth operation. The Gyroid pattern looks promising for that application
I saw this video at the beginning of 2023 and I recently made some “art pieces” that display just the infill of my designs, inspired by what you did here. The most difficult of these pieces that I am *trying* to execute is an 8” sphere with 0 perimeters and .25% gyroid infill. It looks like a giant potato chip, on a raft lol. I have been unsuccessful with this one so far, but i will figure out the tuning eventually. Maybe you can pull it off 😅😉
Thank you for the great videos 🙌🏻
These are my favorite videos. I appreciate them!
Your dedication to a rigorous scientific testing method, even ensuring they are all roughly the same mass, is fantastic. Keep up the great work!
Cubic is my default infill choice, speedwise is usually very similar to rectilinear. I only use rectilinear when the shape is not a good fit for cubic, like spherical parts. I am curious about what drive your choice of gyroid over cubic. Was it only aesthetics? What are the speed diffences? Which supports the top surfaces better? Which uses more filament (if you disregard the tuning to have same wight)?
gratulations on 30.000 subs
Nice video Stefan! I added this to the list but it's clear that it can be removed because you've covered it nicely. What we talked about fits nicely as a followup to this.
Thanks to your research we know that more perimeter will equate to better strength, but would there be any difference in strength if we keep the overall perimeter width the same, but change the nozzle diameters? 6 perimeters with 0.4mm nozzle will gives us 2.4mm overall thickness of the wall. With 0.6mm nozzle we only need 4 perimeters. With 0.8mm nozzle 3 perimeters.
I tested changeing nozzle diameters for walls and infill and unfortunatelly you get equal-more strenght( with equal thickness) but it print times are only 1-2% faster.
I'm Dutch and it's really easy to follow your explanation in this video! so compliments for that!
and this video was very interesting to watch and this subject is very important for 3D printing.
thanks a lot for this video👍
Great and very informative video! Thank you for taking the time!
Super job, as always! Thx for all your hard work. Your efforts are a big benefit to the 3D-printing community. Keep up the awesomeness:)...
P.S. You seem like a very genuine person, Stefan. I would like to meet you, someday. Tschüß...
I'm mostly using cubic infill in the Cura slicer. Decent strength in all directions for non-structural parts. (mini figures for games.)
Very comprehensive analysis - well done!
Excellent work a always. Personally, very few of my prints are only loaded in compression. The vast majority are in tension or torsion, So I would love to see these tests done as well for infill patterns.
tension -> increase the perimeter count (& top/bottom layers) and 0% infill (or very low) is the best from my tests
Thanks for the tips, I'll give them a try. Very interesting that you're limiting your infill so much. I normally bump up both shells and infill to help stiffness (though I know infill only helps so much in these cases)
Thank you Stefan. Most interesting and educated me as to changing my infill setting. 🖖
Thanks! Was looking for a good speed vs strength vs density discussion and that was all covered very nicely here. Finally getting a new printer which has all the fancy infill patterns in the default slicer. Before I was using a pretty basic slicer because I hate to update them and mess with bugs etc...
Your patience and thoroughness while conducting these tests is excellent, keep it up :)
The ONLY thing I love about Cura is "infill multiplier". I haven't found a way with Prusa slicer to reproduce this (no, things like extrusion width don't cut it and lead to very different results). Bascially "infill multiplier" makes 2, 3 or more infill lines where there is normally only one. For stability the number of outer shells is king. Infill doesn't matter much. BUT if you use "infill multiplier" (e.g. value of 3, with infill percentage of 15%) you get something like "internal walls". Then increase infill overlap from 30% to 50% or more and those thick inner walls really connect to the outer walls. This is really amazing stuff that nobody uses!
That gyroid pattern is definitely the coolest looking pattern for sure.
Your are the best! I subbed. Thank you so much. I have ben looking for this type of video for forever!
I like cubic subdivision the most -- you get the benefits of cubic, with less material in the middle of the part -- similar to your gradient infill, in concept.
Nice! Your videos are always edutaining
Your videos are a great help for everyone. Very concise and informative
Any plans to test torsion, tension, etc on the different infill patterns beside compression?
That would help inform their effectiveness in reinforcing compressed air vessels with minimal loss of actual internal volume.
Super cool I really liked how you tested for so many different results and did the material usage calculations.
hello! do you know what effects of different layer heights would have on crack propagation? cheers.
Thank you for doing this as i have often wondered which was stronger and faster. Cubic seems to be my best choice but i noticed it changes my part dimensions somehow, have you had that happen?
Thanks for this video Stefan! I have been using honeycomb since I got my Prusa, since it looked strong, but seeing the print time compared to other infill methods I’ll be switching now!!! As you said, rectilinear for aesthetic parts and gyroid for strength seems like a great compromise between speed/strength! Thanks again for your work testing!
Brilliant video. This totally confirmed what I believed just through printing stuff and having it fail/succeed.
Well done again Stefan for these meticulously performed tests that help the rest of the world! Thanks a lot.
I was surprised about the gyroid structure performing the same in either direction because it's to be expected that the perpendicular directions have more strength from the walls in that orientation.
Stefan, which of these would be the best for a bending type force? I am thinking of the Z axis on a CNC router where the spindle/router will be pushing, and pulling, on the plate that holds the tool and I can't figure out which would be best to use.
it helps me somuch! thank you for introducing so much! herzlichen vielen Dank.
Another niche benefit of the gyroid that has been relevant to me sometimes; it forms a single connected interior space, which can be important for several reasons, like (temperature induced) pressure changes.
Good point :)
Looking at this video to find out which infill pattern is best for my press-fit pulley extractor.
I initially did Grid at 0.12mm and it snapped in half. Currently doing Lines at 0.16mm
wow this is a lot more in depth and helpful than I was expecting. Thank you for making this. My only comment is that if one doesn't care about strength and wants to optimize for the look of top layers, what you suggested is good, but Cura's "lightning" infill is just better in my opinion. It generates infill basically just as supports put on the inside to make sure the top looks as good as possible while optimizing to use relatively tiny amounts of material. Not sure if a highly similar infill type is available on other slicers, but either way I hope it catches on and becomes a common(and more well explained in the slicer lol) option
Hi Stefan, thank you very much for your great studies. Have you ever checked the effect of infill raster orientation/angle on the flexural strenght of 3D prints? (e.g. if you turn the rectilinear infill by 45°)
You should do a video on infills effect on part warping. Theoretically, gyroid would reduce the chance of warping with materials like ABS as it doesn't use long straight lines. The idea is that infill patterns with long straight lines would increase internal tension on the part. Would love to see if there is a measurable difference, but I do not have the time to test it as thoroughly as you do in your videos.
Thank you for the great video. Would love to see a test like this done for cantilever. Thinking of 3-D pattern might be best but not sure.
I like the way you think everything through, great job and great video!!
bester Mann ohne Witz, durch deine Videos lern ich so viel mehr als von den anderen videos auf youtube
if i want to make stackable bins for nuts and bolts organization what wall infill would be the best so if i squeeze the side walls inwards they dont crack
gyroid is my go-to infill for most of my usable things. It seems to have less "tears" in between layers as the extruder as the extruder moves over. And it looks pretty slick when printing ;)
Yeah with my huge moving bed I'm definitely moving away from fast honeycomb and going for this.
DIY enthusiasts NEED these. Awsome work!
Ok so cubic for all around strength then triangle for perpendicular strength or line for alternative to triangle for speed.
does gyroid have solid walls or would a fluid be able to fill it all from one input hole? does anyone have any suggestions on an infill that would?
Thank you for doing the test work. Your work helps me a ton when I am doing my projects. I am printing gaming pedals. Something i've noticed is that the cubic performs better when you have stress concentrations. My shaft for pedal was failing at cantilever joint with gyroid for ~50 % infill. But with cubic, held up good. Gyroid is still my go to option though.
2:00 so is it two or three top/bottom?
3, I screwed up the voice over 😅
you tested compressive strength, what about tensional strength? also for the 3d infill (i use gyroid all the time) what about prints that do not fullying allow the 3d structure. for instance a part that is only 4-6mm in thickness? does gyroid maintain it's strength in a situation where it's structure is not fully realized?
If i print lets say a 20cm long, 2cm width, 5mm height part. With 100% infill it seems a littlebit too flexy. If i want it to be stiff, would it be helpful to print 1mm top and bottom layer and let the 3mm print with 20% diagonal infill?
Bravo, I'm subscribing - I've been wondering for a while.
Excellent information and presentation!
Wow, nice project 👍
Thanks for sharing 😀👍
Excellent as always your tests Stefan. Would be great what infill pattern would work best and what orientation would best absorb impacts with flex filaments. Do you have some video made with this?
Thanks dude, this was super informative! I'm still just waiting for my first to arrive, an Artillery Sidewinder X1, but I'm trying to learn as much as possible ahead of time haha
I am interested in printing long (4ft - 8ft) long prints but I really want to know if I should buy a printer that has a conveyor belt like the creality cr-30. Or should I get a extra long printer (or make one). Since the cr-30 prints at 45 degrees and would have better adhesion due to it only printing sections at a time, and the long 3d printer might cool down too much in that distance. The reason I ask is because I want to for example 3d print an axle and I want to know which layer direction would be able to handle more torque.
Nevermind, just had to rewind lol might have been good to put refresher pictures with your recommendations at the end.
I'm liking PrusaSlicer's "adaptive cubic" infill more and more, to the point where it's now my profile default. Strong yet fast. You can set the density fairly high, the cubic infill density is high near the exterior surfaces, but more open and hollow in the middle. The algorithm seems to be testing whether a larger hollow cube would fit without interference, and if so, it makes the largest hollow cube that fits.
well deserved like & subscribe ! Very useful information !!!
Thanks for your impressive work man! Very usefull.
i dont own a 3D printer yet, but this is something i have wondered
I just used gyroid on a tall print and at a certain point it caused a gap almost like support material breakaway and the large part tore in half like paper. The gap was uniform throughout that whole layer so i don’t know if it was a mechanical or software malfunction. Sliced on cura at 15% .2 mm layer wall thickness .4
Boy I love this channel.
I’d like to see percent infill relative to compressive strength on a curve of material vs strength... does all the extra material really matter? (I’m about to print a lift kit for my Jeep).
Great video. Useful tests along the primary axes. Any thought towards a test along the diagonals?
WHat a professional review and experiment. THank you so much!
This is if you're searching for maximum strength. But sometimes, printing with TPU, you need extra flexibility in Z direction and cannot rotate your part on the bed for some reasons (e.g. tunnels for screws and compartments for nuts). Which infill would you recommend for this particular case? X/Y can be quite soft too, but the purpose is maximum flexibility along the Z axis.
How did you get the gyroid to print without any wall thickness?
Have you ever tried filling the infill volume with epoxy to increase strength of parts? After seeing the infill pattern from the top on a failed part it seems you could use the printed part as the cosmetic and form for a strong epoxy filled core.
Far out I love your videos. Thank you!
You are very cool! A great experiment. And excellent work. Thank you for your efforts.
Is 10% infill using 10% of the volume? And can u compare tension and pressure? I do not know if this has a different effect.
Video as great as always. I think that it will be really interesting also to check how different infills influence stability of deformations (depending on direction of compression and elongation) of some elastic and semi elastic materials. And how they modify elasticity of printer models.
I want to make eccentric handle grip for arm wrestling. Which filament is best for it.?
Überragend! Danke für das Video. B-)
Brilliant, Thanks Mate.
Recommendation for a monitor mount? I'm printing a VESA monitor mount but don't know how much infill or pattern I should do. (My monitors weigh 9-10lbs)
How do they preform when you pull on the parts?
very interesting! I tested some of these patterns last year and got similar results (of course no gyroids were involved). It was confusing to me that there are a lot of choices but only rectilinear/lines triangle and honeycomb had a significant effect. I´ll be trying out gyroid for sure..for the looks
Unter den vielen 3D Druck-Videos strahlen diese hervor wie ein Edelstein in einer Kiesgrube. Deutsche Qualität halt. Top.
Among all the 3D Printer Videos, these shine through like a gemstone in a gravel pit. Classic German Quality.
Vielen Dank.
I tried cubic, but I noticed that when the nozzle passes over previous lines, it sort of grinds or makes a series of small thumps. Can't be good for the nozzle in the long term. So I tried gyroid and it does none of that, but with the same strength. The downside is I'm slightly concerned I'm wearing out my motors faster due to all the movement, but maybe not so bad since the lines are mostly fluid.
What slicer did you use. I use cura and cura foes not have rectilinear so I instead use grid. My infill amount is 15%. is that too much?
which one has the best rebound without breaking for TPU 95A from Ultimaker in my case
What do you use for fea and fem testing? And what about a disk that is 6.5 inches in diameter, with a thickness of 0.33 inches? What infill for pure compression? Triangles, gyroid, lines?
Thanks for this video
When god was making him, he chose gyroid infill for his hair
I think it would be very interesting for you to perform the same experiment with a relevant flexible filament, say Ninja flex @ 85A shore hardness. Analyzing both the stretching and compression properties of the printed parts based on the various infills. Thanks for all the amazing videos and keep up the great work Stefan!
Very useful. Thanks !