Heavy Duty Modular DIY Roof Rack, Versatile and super easy to make
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- čas přidán 21. 08. 2024
- DIY Roof rack I made for my Honda Element. I used Kee Klamp and 3/4 inch pipes (same size as Yakima bars) and some marine dock hardware for the tower. The roof rack is easily removable, very solid and looks good. A lot of customization is possible using Kee Klamp attachments.
Materials for this project
3/4 inch black pipe (galvanized would work too)
3/4 inch Kee Klamp attachments
Marine dock hardware for the tower (galvanized)
Bolts and washer
KEE KLAMP www.globalindus... - Auta a dopravní prostředky
Very nicely done and not just the rack but the video itself. No discussion about useless details, the video and work says it all. 👏🏽👏🏽👏🏽
I appreciated your feedback, I try to keep the video relevant and under 5 minutes...thank you
What a great idea, I built this rack to haul my rowing skiff and it works great. I made two minor changes. I extended it to 5 feet because the boat is long (17 feet). Instead of painting the cross bars, I threaded them through kid's pool noodles. They provide padding for the boat and work like a trailer roller. Thanks for posting this.
Awesome...thanks for the feedback...the padding is perfect for your application
...or anything (cat pictures). Thanks for the laughter. Thanks for sharing!
Thank you for the feedback
I couldn't stop watching because of the sick Beats
Nice build and great video editing. What I love about your videos is that you use tools that most DIYers would have on hand. I can't stand CZcams videos that are meant to show "cheap" hacks, and then the guy does all the work in a shop full of thousands of dollars of high-end tools -- drill presses, table saws, planers, etc. If I had the money to buy all those tools, I'd just go drop $400 on a OEM rack.
Thank you for the kind feedback, i agree with your comment, what is the point...showing off the tool collection i guess
McScott76 lol isn't that the point if having all of those tools though?? So you can make stuff 😅
That's exactly why those guys bought their tools; however, when someone is looking for "Cheap DIY" online it's because they need something cheap that was built with basic tools most garages should have on hand. It's no longer a DIY when someone needs a commercial shop worth of tools to get the job done right.
This doesn't say "cheap diy" though... I understand where you're coming from, because many times i've looked to build something and they ended up using a lathe or some wild tool i didn't own.. But i just adapted the video to my own skill level/tools. Honestly those kind of videos are why i now own a circular saw, table saw, router.. I've slowly been growing my tools over the past 10 years.
It was meant as more of a generalization for the guys that do say "cheap ___ DIY" and then build it in a shop. I'm a master tech & engineering undergrad and I have tens of thousands (used to be over 200k when I had my shop) worth of tools and equipment including welders, benders, 3D printers, drafting software, diagnostic equipment, etc... When a friend asks me for a cheap DIY option for his project, I suit my answer to the kinds of tools I expect them to have. Hopefully they will, as you have done, collect the necessary tools over the years that they'll need to finish better and better projects.
easily the BEST by far DYI vidio I have ever seen !!! I didnt have to listen to someone drone on and say the same thing over and over and over and > . . . . . . .
Good to know some viewers like that video format...thank you for your feedback
very nice. I especially liked how you notched the pipe and dropped it onto the bracket. nice solf.
It give the setup a low profile look...thanks for the feedback
More than the make, I liked the confidence this video expresses...
Thank you Cloud Tester
After i see too many diy about roof rack these is very simple to do and not soldering involving 👍
glad you like it...thanks
The versatility is legit
Thank you for the feedback
This is a great concept, I think if you used 3/4 electrical conduit you could lengthen the rack to accommodate a full roof rack, and use industrial strength suction cups similar to cups used to lift glass doors to attach to the parts directly on the roof for support. Or possibly body dent pulling cups. And you could bend and contour the pipe with a angle bending tool. And if you were to rivet them together and coat them with the bed liner spray it would be damn near a solid one piece rack.
I like your thinking, thanks for your feedback
Thank you brother man, solid and affordable way better than OEM. God bless
Glad you enjoyed the video…cheers
Thanks for the video , you gave me so many good idea , i like your rack , thanks again
Thank you for the feedback, good to know.
Absolutely ingenious. Love it.
What are the the end pieces with the Allen screws called? Where can I find them?
Hey, thank you for the positive feedback. They are KEE KLAMPS, you will find them online or industrial supply store. Check out www.globalindustrial.com/
Awesome DIY, Thank you for sharing!
your welcome
Thanks for the video. Those even look better than the Yakima racks
Thank you Clock...the pipes are the same diameters has Yakima, so most of their accessory fit that rack
This is so awesome. What a great idea!
Thanks for your feedback
Amazing what u can do when u have time and imagination. Good work and ideas.
Thanks for your feedback
Very cool! I've spent way too much money on roof racks.
Thank you for your feedback, cheers!
Thank you so much for the template for this rack. I am actually in the process of following your exact procedure since I noticed that all the ones from manufacturers were too expensive and too weak. Why spend 400+ on a rack with 60lb capacity?
Nice to get feedback, that rack served me really well for my canoe...good luck with your built
Excellent!! What a great design. Well done and thanks.
Thanks Martin, good luck with your project
Those bolts will rust unless they are stainless , use locktite blue on threads, silicone in pockets, other than that good job
Good ideas, thank you for your contribution
I need this for my cats
mmm
Sick rack, thanks for sharing
This is even more creative than mine
Great video!!
Thanks!
Epic! Thanks so much for sharing.👍🙏
Thank you for the feedback....cheers
You're a genius.
Thanks dirty paws
Nice job. which paint spray did you used?
Thanks, I actually used Black Duplicolor Truck Bed Coating and it is still holding on with the occasional touch up from time to time.
This is an awesome build! I'm looking into making this. Are there any improvements you would make on it now?
Hi thank you, I added foam insulation around the pipe to keep the canoe from sliding...it works good but the foam breaks down after a while
Great Video. Less talkie..... i love the background music ....
Thank you for the feedback
Smart guy ,,, awesome build !!!!
Thank you for your kind feedback
Genius .... good sir !!! 👍
Thanks...
This is way simpler and more sturdy than the design I had in mind for my car... let's see if I can adapt it to a Subaru Impreza!
Good luck with your project...cheers
You ought to patent it. Great job
Thank you for the feed back
Outstanding work great video
Thank for your feedback, always appreciated...cheers
i wonder if thats the type or similar adapted to mount the ZSU-23/2s i saw on "technicals" over in the catbox, im def. thinking of putting on my 97 shitbox ricer accord, not set up for roof rails but can certainly use the grinder to make slots and have in vehicle cross beam connectors
Very impressive
Nice
Thank you
How much was the cost? Btw looks badass!
Thanks, all the materials for the rack I had already from a solar panel bid that I won. The pipes are probably $8 a piece at Home Depot, the kee klamps are available online at reasonnable price (not sure about shipping)
Das ist fantastisch
Vielen Dank
Cats: does it come with carpet?
Cool, shared it, thanks
Excellent, thank you
Beautiful
Thank you Willy
Sticks, Stones and iron HEY BROTHER MAN, GREAT JOB I THINK IS PERFECT, LOTS TO LEARN FROM, MUCH APPRECIATED
Awesome!
Glad you think so!
Thank you for the video, I really want to give this a try. Do you have any idea how much weight this rack can safely carry?
Im really not sure, I used mine mostly for a roof pod with some camping gear in it...probably 80 lbs
@@JoeBakerOutsideTheBox Thank you. I was hoping it would be ale to safely carry a well-attached kayak and if you think it's around 80 pounds that should be enough.
Nice work Joe. Love the music too!
Nice to hear feedback, thankyou
This is awesome and truly looks doable as I don’t know how to weld. Any issue or recommendations for water leakage?
Also, at 1:45, what were you using to stabilize the drill point?
Hi, the plastic trims on the Element roof are just decorative, the metal body underneath the trims are water sealed.
The tool for the drill is just a homemade jigs to keep the bit staight
@@JoeBakerOutsideTheBox is that made of steel? I feel like I’d have way more problems making that jig than anything else. It guarantees that the bolt fixing the rail to the bracket isn’t loose at all, right?
The jig is just a piece of hard wood
Really cool thanks!
Thanks, Dennis, I check out your channel...good luck with your plans
Hi, nice video that focus on the important details, rare to see.
Some questions, if ever you have time:
- I would like to adapt that on my 4runner to have a RTT and perhaps some solar panel there. Would these bars handle the weight? Do you have any idea on how much they can support?
- you mentionned canadian dollars somewhere in a comment, are you from Canada?
- is it shaking a bit knowing that there is no welding between the fat thing and the round one?
Thank you and will go look to your other videos ;-)
Thanks for your comment, the bars are very closed in weight and dimension to the Yakima round roof bars (only the vinyl coating is missing). Most probably similar weight capacity (165 lbs dynamic load). Altought i did not do a load test on my roof rack, i used it for a Yakima roof pod with miscelleneous gear in it (usually less than 100 lbs).
I made the fitting really tight, so no shaking, a little bit of wind whistling when the rack is on without the roof pod. its removeable, so not really a big deal.
I understood all but the M6 bolts. The roof mount points are factory tapped for M5.
M6 work fine for me, that car was more in the woods then on highway's, but yes they're was a bit of noise at highway speeds...check out my other roof rack video, low profile and you can removed it easily
Why the Mortal Kombat music though?
I really wanna do this but I need a grinder first lol
$20 with grinder & cut off wheels from harbor freight 😉
@@josephkarl7080 what do u mean cut off wheels ? 😅
Question. I’m trying to utilize most of my roof space as possible. Is there any possibilities? Please let me know. Thank you I saved, liked your tutorial.
Depending of the weight you want to carry, you could buit a roof deck, maybe a mix of aluminum C channel with 5/4 cedar lumber....just remember the strong point of your deck would be under the pillar that attach to the vehicle...the further you extend the deck from those point, the more "wobblier" it gets
Awesome! Why did you use Kee Klamp Single Socket Tee(fixed T connector) on a front and Kee Klamp Single Swivel Socket(variable angle T connector) on a back? Thank you for brilliant idea!
No real reasons, I used what I had on hand, (it was leftover from a solar panels installation project)
@@JoeBakerOutsideTheBox Thank you!
@@JoeBakerOutsideTheBox One more question! Have you left open roof mounts? Didn't make any covers?
@@greenbananI did not cover the roof mounts, the plastic trims are just for look and not water tight, the metal roof itself is water seal. although its probably a good idea to have some sort of cover to prevent debris from getting in (like trees leaf and others...)
@@JoeBakerOutsideTheBox Thank you!!
And I thought the aluminum rack was amazing.
That one his much heavier but easily removable...thanks for your feedback
Both tracks r amazing. I hv the HE too. I need a rack to so some off grip travel. I wish I hv all the tools to do what u did to make the racks. I'm not to handy. lol Such a girl, sports I'm better at.
Love both of your racks. Have you ever taken the plastic molding off the top of roof? Is it fairly easy? I have to try to find where my roof is leaking. Water drips down the rear seatbelt on passenger side. I took molding off on iside and found it coming through a seem in metal.
Hello Sarah. Its easy to removed the plastic trims from the roof, (check out this video: czcams.com/video/Iyhys9nB9PQ/video.html ) The only problem is the clips that holds the trims in place breaks easily during removal and needs to be replaced. Once the roof trims removed, it should be easy to fix the seems with the proper automotive caulking.
Great idea, great video and love the 1990s porn video soundtrack😊
Thanks for the feedback
Hi, just saw this posting. I have a Honda Element that I've modified for camping and am trying to figure out a simple rack, primarily to haul a canoe or hang an awning from...and this looks like a perfect solution. If I can ask a quick question...after looking at videos of Honda factory rack installations, they insert a small rubber strip (that goes in before the base/footing, which screws in), which I assumed was for water protection, but may actually be for for other purpose? However, since I know little to nothing about rack installations, do you have any thoughts or have you had any issues? Thank you for sharing! A great idea and luckily I have friends with more talent than myself...and power tools.
+Rae Dedmon The plastic trims on the roof are not 100% waterproof, if you removed them it's actually setup as rain gutter. I did not see the part you are describing, my guess it's to block debris to get in (like leaves, pine needle...) l had no issue with my 2 homemade roof rack (have you seen my other roof rack video?) Good luck with your project
Thank you so much! Another friend with an Element and I are going to try making these for our vehicles. I appreciate your time in answering my question. Thanks again...
Would you happen to have the part numbers and quantities for the Kee Klamp attachments?
Hi Rae
Check this website, I used 4 T fitting that fit 3/4 inch pipe (number 10 and c50)> because I had them on hand. if I had to buy the parts, I would pick 4 number 10 from that website
www.simplifiedbuilding.com/pipe-fittings/kee-klamp?kw=kee%20klamps&gclid=CjwKEAjwiqTNBRDV48OGlrLAk3ESJABrHfTKehVygydw6fIfqHvP-_zhTILIDo8EqIzcSnK4Q2UlxhoC6_Lw_wcB
Thanks Joe! Really appreciate the help. Halfway through the project on my own Element and it's going well.
What kind of mounts do you use to mount the cargo basket to the cross bars? Most of the universal mounts I see only fit the flat/rectangular style of cross bar
Hi
I used U-clamps / U bolts, they come in all kind of length and width, some are galvanized to resist rust (like muffler U-clamps)
does water going in where the bracket is cause problems? the OEM rack has a rubber boot.
There is a rain gutter system underneath the plastic trims but debris like falling leafs or pine needles can get in if they're is no rubber booth but water itself is not a problem
Duuuuuude. That's what's up
Thanks for your feedback👍
Would this work on a gen2 Sequoia? Trying to build the largest & lowest rack I can.
With those clip its really up to your imagination. Keep in mind the steel pipe are heavy
does it rattle? have any movement up and down on those pins? was going to use this design for a ladder rack idea but its best if there's no rattle or give.
At first everything was thight with no noticeable rattling, I guess with used the hole got a little bigger and now there is noticeable rattling when the rack is empty...I guess replacing the pins with nuts and bolts would fix the rattling.
Nice work, think I might do this for my van
What did the rack cost to buy.
For me nothing, all salvage materials. The pipes are cheap and the connections are available online for a reasonnable price...also check my other roof rack made with a discard commercial aluminum door czcams.com/video/XbFUdnEZW7c/video.html
on 2:55, there is a half width basket, may I know where can I get this? I am searching Amazon but seems no half size...
It is a hicht mount cargo carrier, it is just the basket wittout the parts that connect to the hicht. Cheap one are made of steel and better one are made of aluminium
Is that screw size your using universal to built-in roof rack mounts?
How did you figure out what screw size your car needed?
You can probably "google" what is the screw size of my ?!?. The way I did it is by using different tapping bits until perfect fit which are mark with size and number of treads
Nice rack. What is the part number or description of the Kee Klamp? I see one is M50-5, a Male Single Swivel Socket Member
which is one part of a combination fitting.
Hi, Thanks for your feedback, check out the link for the KeeKlamps catalog www.keesafety.ca/products/kee_klamp#catalogue
@@JoeBakerOutsideTheBox Also what type of clasp did you use to secure the rack to the support? The gold coloured one in the video.
@@taiwophillips7530 they are call lynch pin retaining "D" clip
@@JoeBakerOutsideTheBox Thanks, I appreciate it.
At 0:37, 1:31: What are you using in your angle grinder to cut---in my location, I only find grinding discs, no cutting discs/blades? Thanks
I buy them in pack of 12, they are label has "metal cut off wheels" 4 1/2 X 3/32. Check Home Depot, Harbour Freight....they are very common and cheap
It is a grinding disc. But its only 3/32 thick. your local home depot or lowes will have it.
Great video, what pgm do you use to edit the video ?
I used Corel video editor back then
Great video and channel, do you think I could buy all this at Home Depot??
You can for sure, although you may get better value for your money in a store that sells welding materials. Look for round or square tubing with a thick sidewall.
Sorry...I thought you were commenting on my other roof rack video. from home depot, you can buy the piping (plumbing) and most of the hardware. Kee Klamps are available online
What do you mean "marine dock hardware"??
Its hardware heavely galvanized to be rust proof, used to built boat docks. www.karolbolts.com/?gclid=Cj0KCQjw28_XBRDhARIsAEk21FgWP3GMKioOhZuT2z-pLO9tCCIWRFhATKfIXShilxa375kc_yh1l4gaAqHnEALw_wcB
Question, what size are the pins with ring that you used?
3/8 lock pin
how did you make that pipe jig?
Press drill with a spade bit a piece of hardwood than I just cut a chunk off for the opening
Do you have the lengths of your pipe and such typed up to share?
side bars are 40 inchs and cross bars 50 inches (with the kee klamps)
Joe Baker thanks!
I used stainless steel hex bolts M6 1.0x16. the Honda Element roof in that video is prethread for that size bolt.
Here is link that explain how metric bolts sizing/marking:
www.fastenermart.com/understanding-metric-fasteners.html
What was the total cost?
I had most of the parts lying around but I figured around $100 Canadian dollars, +/- $80 US dollars
23.59
Step one - check if your vehicle is roof rack ready
well that's the end of the video for me. The problem with newer cars is a lot have the new curvy rails that make it difficult to install anything other than expensive third party bars or flimsy OEM ones with low weight ratings.
Its easy to install roof rack towers on any vehicle. The question is, are you willing to drill holes on the roof of a newer car?
RUGGED AS CHUCK....CHUCK NORRIS