CHEAP DIY Spot Welder | Compared to $200 Sequre SQ-SW1

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  • čas přidán 30. 06. 2021
  • ✅ Sequre SQ-SW1 Spot welder - bit.ly/3Fhvhbs (3% OFF with coupon code DONNYTEREK)
    Wiring diagram 👉 bit.ly/367PU8E
    Parts:
    100A spot welder controller - bit.ly/3IAqqUL / geni.us/APMGYH
    9V AC transformer - bit.ly/48YmwzD / geni.us/SLZDG8x
    Welding pen - bit.ly/3PfW3qv / geni.us/4hLZT
    Microwave transformer - bit.ly/3PinjVc / geni.us/Pf43AV2
    Cable connector (2 sets 35-50) - bit.ly/3wStOaX / geni.us/ckxMoSH
    Foot pedal switch - bit.ly/49PSBLu / geni.us/n8aF6t7
    35mm² cable (3 meters) - bit.ly/3vcCzw7
    AC input socket - bit.ly/3PinW10 / geni.us/iLxkjo
    AC cord - bit.ly/3wSyKg0 / geni.us/AGsA8V
    5.5 mm x 2.1mm DC socket - bit.ly/3vasPT2 / geni.us/Hbs3uD
    Brass standoffs - bit.ly/3TiLWlQ / geni.us/bvNG
    Heat shrink tubing (12mm) - bit.ly/4c7c9wa / geni.us/WZeB
    Cable lugs 35-8 - bit.ly/48VrxsK / geni.us/n3wbX
    Enclosure - bit.ly/48PGpcd / bit.ly/3TiKgsq / geni.us/ppu9
    Tools:
    TS101 soldering iron - bit.ly/3HUzrI9 / geni.us/owyDm5G
    Grinding tool - bit.ly/3Te3fEE / geni.us/Oc8v3N
    Desoldering pump - bit.ly/3TuXAvf / geni.us/XFMVy7r
    Hydraulic crimping tool - bit.ly/3wVdnuz / geni.us/WmyQL
    Wire stripper - bit.ly/4dG6Jt2 / geni.us/6ep
    Cordless drill - bit.ly/4bZg5PN / geni.us/A5AZi
    Drill bit set - bit.ly/3S3i6zC / geni.us/ktAK1M
    Step drill bits - bit.ly/3Pe3fU6 / geni.us/xYRx7J
    Helping hand - bit.ly/3B9mIgt / geni.us/Yyqyte
    Hi everyone!
    In this video I decided to show you have I made this simple and cheap spot welder which is a highly useful tool for a DIY'er that can be used in many different projects for creating rechargeable battery packs! Nowadays, lithium batteries are widely using in the electronic products, rechargeable batteries, electric vehicles, balance vehicles, aircraft models, ship models, electronic tools and so on. I am using a microwave oven transformer that I have salvaged a while ago. I also compare my DIY spot welder to a $200+ Mini Intelligent DIY Spot Welder OLED Automatic&Manual Switching Lithium Battery Power Battery Pack Welding Machine SQ-SW1.
    Hope you give this project a try! ✌️
    #sequre #spotwelder #sqsw1
  • Jak na to + styl

Komentáře • 419

  • @tonysfun
    @tonysfun Před 2 lety +1

    Thanks for sharing! How many volts does your MOT Spot Welder measures at the output? Mine is about 2.7V.

  • @agusrubedo2493
    @agusrubedo2493 Před 2 lety

    Great project...
    Thank you for sharing the knowledge. And the wiring diagram is really helpful.
    I think I have to make this one....
    God bless you..🙏

  • @bcyoon6823
    @bcyoon6823 Před 2 lety +1

    Thanks for your video. Could you let know the ampere of the welding controller?

  • @tonysfun
    @tonysfun Před 2 lety

    I have everything identical as you do in your video, no box and slightly different copper wire - thicker strands. BUT my heats up the battery, but no welds! What do you think is wrong? Should I replace the wire with smaller strands, but same thickness? Thanks.

  • @ashystyle
    @ashystyle Před rokem

    Hi Donny, what is the cheapest welder which you would recommend for DIY stuff at home?

  • @Kosmonooit
    @Kosmonooit Před 2 lety +4

    Nice tip about removing fat insulation on the LV cables and using heat shrink.

    • @ezzatluqman
      @ezzatluqman Před rokem +2

      May i know the reason? is it to compensate more turn?

  • @florinbargaoanu5556
    @florinbargaoanu5556 Před 25 dny

    For an 0.15 and 10 mm nickel strip what setting should be used?.I builded one aproximately the same

  • @neogator26
    @neogator26 Před 2 lety +1

    Fantastic! I'll be ordering these parts when I get time for this to be my next project.

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Awesome, thanks for watching!

    • @ashaful1090
      @ashaful1090 Před 2 lety

      Hi

    • @ashaful1090
      @ashaful1090 Před 2 lety

      🤭🤣🤣🤣😂😂🤗

    • @sammas7440
      @sammas7440 Před 2 lety

      With the shipping delays for the components, I'll be on to another project when the parts arrive. 😉

    • @temitopeolorunshola9992
      @temitopeolorunshola9992 Před 2 lety

      We're. Can i get d part pls d link of all d part

  • @mcj245
    @mcj245 Před 3 měsíci

    Hello, Can the self-made spot welder be operated on a normal household network or can that lead to problems? I've heard that people have talked about the danger of smoldering fires, which makes me a little unsettled.

  • @wric01
    @wric01 Před rokem

    Always wanted to know how well will it do on copper wire to a audio connector(brass).

  • @user-xq5wl3ql6o
    @user-xq5wl3ql6o Před 2 lety

    Very good project. I made one like her and it was successful

  • @aniroxtar666
    @aniroxtar666 Před 2 lety +2

    Your work is so neat and final product always looked like factory products.. Love your work..

    • @DonnyTerek
      @DonnyTerek  Před 2 lety

      Thank you so much! Very much appreciated.

    • @aniroxtar666
      @aniroxtar666 Před 2 lety

      @@DonnyTerek OMG you replied.. This means a lot to me..

  • @Tom111060
    @Tom111060 Před rokem

    Grat build - thanks fo the parts list - It would be a good idea to add a big as possible heat sink to the mosfet to extend its lifespan ... (mosfet will be the weakest componet over time, maybe strengthen the outgoing leads on the PCB with solder or soldered copper wires)

    • @DonnyTerek
      @DonnyTerek  Před rokem +4

      Thanks!
      Actually the mosfet barely warms up after making numerous welds.

  • @HulstylerOne
    @HulstylerOne Před 2 lety

    @Donny Terek Did you indicate the live and neutral cables as Brown And Blue in the video? Or colours were chosen randomly?

  • @anthony1113
    @anthony1113 Před 2 lety +8

    I was defeated as soon as I saw the transformer and saw lol

  • @m.scofield95
    @m.scofield95 Před 2 lety

    this is difference sharpnes spoting between ac or dc power source,, well done video,,

  • @ZsOtherBrother
    @ZsOtherBrother Před 2 lety

    Nice job.
    Regarding how your welds look in comparison with the SQ-SW1 welds, could it be the shape of the pen's contact ends? the SQ-SW1's look a bit rounder than the ones on the pen you used.

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Thanks!
      I haven't actually considered that, might look into it or try swapping the pens to see the result.

    • @nerddub
      @nerddub Před rokem

      That’s exactly what I was about to type I know I’m late to the party, that’s most likely what caused the difference, maybe even down to something as simple as the surface finish of the contact tip could affect also

  • @ibringthelastwords1358
    @ibringthelastwords1358 Před 10 měsíci

    You're a Legend! keep doing this kind of work! Thanks 😊👍

    • @DonnyTerek
      @DonnyTerek  Před 9 měsíci

      As long as I receive comments like these, I will! Thanks! ✌

  • @robi4387
    @robi4387 Před 2 lety +8

    Great build and helpful list of components. This is one of the best videos I've seen and shows what can be achieved by careful, skilled and methodical working.
    So 10ms with the Sequre SQ-SW1, but I couldn't make out what you set yours to at 14:22. Yours produced welds as good as I see on most battery component tabs. But my tabs are 0.3x6mm and that is why I'm looking for examples of what other folk are doing to for inspiration but not seen anyone spot 0.3mm

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +8

      Thank you! Glad to see you found my video helpful.
      It was set to 06-80 at that time. These may differ from build to build due to different wound cables, thickness etc. Haven't had a chance to weld 0.3 nickel myself yet. I double or triple stack thinner pieces if needed. Hold just fine.

    • @SERGEY-KACHAN
      @SERGEY-KACHAN Před rokem

      Простая сварка, без выпендриваний.
      czcams.com/video/RVt1dxiC3dw/video.html

  • @beykana
    @beykana Před 6 měsíci

    Hello. I am also collecting the materials to make. I'm thinking of using a 25mm2 cable, but I'm confused about the amperage value. In some videos they used 35mm2 cable. The copper part of 25mm2 cables is 6.8mm. I think this is not enough. When you peel off the outer shell and fold the cable in half, the copper part becomes 13.6 mm. Do you think this is enough?

  • @colinellicott9737
    @colinellicott9737 Před rokem +5

    Nice.
    A few comments - high V solder instead of crimp connections can be a failure point, as can one thin layer of heat-shrink as a strain relief, then the case should be grounded metal for numerous safety & emissions reasons, and case bolts being accessible from the outside while exposed inside to wiring is another failure point, then is the power inlet appropriately fused?
    One minor point is that exposed electrical components can be damaged from ESD so protecting them would eliminate another failure point. Are the high V windings thermally fused? High voltage cables should also be double insulated, especially if subject to wear, etc.
    Stay safe out there ; )

    • @Michel-Artois
      @Michel-Artois Před rokem +4

      You don't have any high Voltage cable on the secondary coils (here between 1,7 and 3,5V, variable with the rounds you choose, approximatively 1V per round) but simply high Amperage cable with very low voltage..... which is absolutely not dangerous . With such a low voltage the current cannot run through the skin of your fingers if you hold both electrodes separate in the same hand and switch on ( please no direct contact between electrodes !)...but most of people would not try to do this , when they see the welding result....
      It's exactly the same as if you hold both electrodes of a 12V car battery with 650 amps/output with your hands...nothing happens....and if you put a copper wire it burns very fast . But I agree that a double insulation would be safer, simply to avoid a ground short between cable and sharp angles of the transfo by abrasion.
      Low voltage (till 40/50V max), even with high amps, is not dangerous, except with a direct metallic connection like here for welding. In this case danger comes not from current but from heat .
      High voltage with low amperage is very dangerous : current runs through the skin and blocks quickly the heart (tetanisation)..... But a defibrillator uses this current with very short pulse (and contraction) to start the heart again.
      High voltage with high amperage...Heart locks down and you "burn" immediately.

  • @libenasukro
    @libenasukro Před 2 lety

    Is this just super low voltage super high current AC? How does the controller board interface with the high current circuit? Does it interrupt the AC primary? I didn't see where/how the controller board is attached to control the pulse. Really nice build!

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Yes, it is only 3-4 Volts AC, with high current pulses. You can find the wiring diagram in the description of this video. It regulates the input to the primary coil.

  • @adrianph9564
    @adrianph9564 Před rokem +4

    Just a quick question if I may, I can understand the timer section of the controller selecting how many cycles of mains is being switched into the large transformer, but the current side of the controller is only switching the primary side, which I would imagine you do not want to restrict. So do you actually use the current limit function of the controller?

    • @S_e_r_g_ei
      @S_e_r_g_ei Před rokem +1

      This electronic unit controls the turn-on time, pause and current that enters the primary winding of the transformer.
      .
      Этот электронный блок, управляет временем включения, паузой и током, который поступает на первичную обмотку трансформатора.

    • @ef91valve
      @ef91valve Před rokem +1

      @@S_e_r_g_ei OK thanks

  • @Peter-ob1zd
    @Peter-ob1zd Před 2 lety +5

    Many thanks for this excellent video, Donny. It is a pleasure to watch.
    What pulse width and current settings work best for your spot welder?

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Many thanks to you for such a kind comment! Glad to see you enjoyed the video.
      As you may have seen in the video, I got pretty good results setting the pulse at 06 and the current at 80. Seems to produce quite strong welds.

  • @mostamostar4251
    @mostamostar4251 Před 2 lety +1

    how many volts are on the secondary cables

  • @engdarfatgalalyelectrical1076

    Your information is good and useful

  • @SingTodayi
    @SingTodayi Před rokem

    Dear Donny.
    Your video is the best on the entire CZcams!
    I subscribed and I'm going to recommend your channel to everyone I know around.
    Keep going you're doing a great job!

  • @duartegps
    @duartegps Před 2 lety

    Hello master, your projects are very well done, congratulations. I have a doubt: you bought 3 m of 35mm2 cable but used it to actually wind only 1.3 m or 1.7 m? Because in the video (1:24 min), you cut the cable with 1.3 m.

    • @kleytoncorreia8422
      @kleytoncorreia8422 Před 2 lety +1

      Ele usou 1,3m para enrolar. Os 1,7 restantes, ele usou para a manopla de solda ( o mesmo cabo pois a amperagem é alta).

  • @antoniolopezespinosa5864

    Excelente trabajo, tienes el diagrama? Saludos

  • @virinom
    @virinom Před rokem +9

    Removing thick isolation and replacing it with thinner heatshrink tube is really nice idea. Just to be safe I'd have use 2 layers of heatshrink, for sharp edges on the core.

    • @Mayhem2019
      @Mayhem2019 Před rokem +5

      It's actually a horrible and dangerous idea, when you do that you have basically killed the rating on said wire and even 2 layers of heat shrink will never give it near as good as the protection as the original sheathing, not to mention the wire is no longer UL listed which might seem like a small thing and just being anal about but in the event of a fire/accident these are the first thing that insurance companies look for and can totally invalidate any claim, but of course in said event human lives are the most important thing. Overall though the rest of the project was very well done.

    • @DonnyTerek
      @DonnyTerek  Před rokem +2

      Thanks! Even with one layer of heatshrink tube I had a hard time getting the cable 4 times around the transformer.

    • @Mayhem2019
      @Mayhem2019 Před rokem +1

      @@DonnyTerek That doesn't excuse you taking the sheathing off, in that case you can find bigger transformer so it will have bigger openings or get a different type of wire, there is all types of insulations, some more flexible than others with possibly same rating.

    • @pacikla6364
      @pacikla6364 Před rokem

      @@Mayhem2019 ohhh, bro don't be so anal

    • @Mayhem2019
      @Mayhem2019 Před rokem +6

      @@pacikla6364 Do as you please, I could care less, can't see it from my house lol, when I came up in electrical trade and through technical college, I was only given 2 options doing it right or wrong, over 17 years in commercial/residential/industrial electrical I got to see first-hand the consequences of both ways, I don't recall being anal being an option but that's the difference between some people I guess, some care more than others, I commented on doing it the right way because many here don't know the difference between the two, but each is free to do their own will.

  • @3deeguy
    @3deeguy Před rokem +8

    Donny Terek is brilliant. The one thing that bothered me is I didn't see him test for shorts before he put the enclosure on. I'm sure he did and that step was just edited out.

    • @nathanmciver6496
      @nathanmciver6496 Před rokem +1

      He probably has his own way of testing without worry!

    • @joken8901
      @joken8901 Před rokem

      yes but he showed us how to drill a hole and do a screw up .... the secondary side why strip the cable back and use heat shrink

    • @socialbeat2587
      @socialbeat2587 Před rokem

      Where? Can u add min?

  • @shemondoublejack948
    @shemondoublejack948 Před rokem +1

    How did you determine the size of secondary transformer conductor required? I wonder if a smaller cable could be used and if so there might be adjustments to the timing for a good weld. Nice work!

    • @DonnyTerek
      @DonnyTerek  Před rokem +1

      Thanks! Doing a bit of research on DIY spot welders, I found that the 35mm squared copper cable is best for a job like this to get as many (4 in this case) windings of cable around the transformer for higher current output.

    • @daltonndickeyy3545
      @daltonndickeyy3545 Před rokem +3

      Not trying to be a know it all here but isn't it less wraps thicker copper for more juicier welds?

    • @shemondoublejack948
      @shemondoublejack948 Před rokem

      @@daltonndickeyy3545 My thinking was if we substitute a little less current with a little more time and generate the same amount of heat. Theoretically, that should work. I'm just a welding novice.

    • @francoisguyot9770
      @francoisguyot9770 Před rokem +1

      @@daltonndickeyy3545 You're "spot" on. the larger the copper conductor the larger current it can handle without melting down the insuation only after 5 welds.. Also less loops means less voltage whch prevents arcing and more currrent to get to 200A. Asa Shemon says, the pulse witdth will determine the amount of power delivered. Since we want the shorter possible time because it burns through the nickel strip, we sure want to deliver the maximum current through that transformer.

  • @johnlees3281
    @johnlees3281 Před rokem

    Made one like this, I found I am getting factory like welds with no indents on battery from pressing too hard or burn marks by setting my current: @ 70 and time: @ 5 or 6 milliseconds. No need to press the strip down too much, just enough to hold it in place is enough. I did not like the springs on the welding pen as they require too much pressure to trigger the microswitch so got a foot pedal instead. Thanks Donny.

    • @DonnyTerek
      @DonnyTerek  Před rokem

      Thank you so much for attempting to build one yourself! Glad to see you are satisfied with the results.

  • @sebw3964
    @sebw3964 Před 2 lety

    Great Work.A sound indicator would be nice too.Like some Mini spotwelder has

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Thanks! Not necessary, but I agree it would make it nicer.

    • @sebw3964
      @sebw3964 Před 2 lety

      @@DonnyTerek I like this beeping Sound when a weld is done.Of course not necessary but a nice Feature.Only because of this i ordered the MinderRC DH30 Mini spotwelder.My other Welder dont make Sound😅
      Cheers

    • @linoferazzutti2025
      @linoferazzutti2025 Před 2 měsíci

      ​@@sebw396412:17

  • @Alikhan-zg2zh
    @Alikhan-zg2zh Před 7 měsíci

    I like handmade welding machine great job 👍

  • @Michel-Artois
    @Michel-Artois Před rokem +4

    Hi Donny, very nice building for your DIY spotwelder.!
    But I must say I built one and compared with my not DIY other one. The problem with the board of the DIY is that we can only select power (amps) and welding time , but all of this only for ONE continuous pulse.
    The other one adds a choice for several pulses (1 to 6), each one 20millisec,, so it's not necessary to have a precise regulation of the values, the welding is always good and first of all the nickel stripe cannot burn. That happens sometimes with the DIY : for a good welding I am always at the burning limit (you too on the video, with brown circles around the weld) ; if not ,ther's no welding. It's because ther's only one high impulse. With 3 pulses we don't need so much power . I don't know if we could find now such a board for the DIY. It would be the Best!
    i add that with the DIY I am not always sure of weld quality, sometimes very good, sometimes not, so for high discharge battery (like for power drill or cordless vacuum) I don't use the DIY....and for a motorcycle battery I always solder (more than 100amps for starting)
    But for use of "the good one" I need a 40A protection, so I have a special switch in the garage. The DIY can be connected on every switch in the house.
    Friendly, Michel.

    • @DonnyTerek
      @DonnyTerek  Před rokem

      Hello, thank you for the informative comment. I believe I saw a few different DIY boards for spot welders that can produce several pulses but haven't tested any of them myself yet. I may do that for my other spot welder build and compare it to this one. But I do agree that it is sometimes difficult to get a proper weld using the DIY welder.

    • @Michel-Artois
      @Michel-Artois Před rokem +1

      @@DonnyTerek I think it's because we must always be at the burning limit with the DIY, and sometimes the electrodes are as "glued" on the nickel stripe . So after ripping them from the stripe they are dirty with some nickel glued on the weld point, and contact quality is no more good .
      So it's necessary to brush very often the points with sandpaper if we use the DIY , always perfectly clean.....but take care that both points must have exactly the same contact surface (half-round) . If not, we have more intensity on the thinnest one, that gives spark and sometimes a hole in the stripe.

    • @DonnyTerek
      @DonnyTerek  Před rokem +3

      @@Michel-Artois Yes, I have noticed that too but not only with DIY welders, same goes with the SQ-SW1 that is shown in the video. After a few minutes of welding the electrodes start to stick to the surface so I lightly sand them with a soft sanding sponge.

  • @joelmorij4162
    @joelmorij4162 Před 2 lety

    La placa que utilizó controla tanto la tensión y amperaje al transformador? De antemano Gracias y saludos buen video..👍

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Hi! Thank you! The board only controls the amperage of the primary coil.

  • @ClemOnShow
    @ClemOnShow Před 2 lety +5

    Hi, well done with the inspirational project! It would be great to compare the performance of those standard 800w transformers with the double pulse control board which only cost a few euros extra! Also can you coment about the need od the 40A vs 100A thyristor?
    Many thanks for sharing this work!

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Hi, thank you much! I might try the double pulse control board since I still have a few spare microwave oven transformers laying around. I can only assume that the 100A thyristor can withstand a higher current.
      Thank you!

    • @tonysfun
      @tonysfun Před 2 lety

      Can you show me what controller are you talking about? Thanks.

    • @Flamenawer
      @Flamenawer Před rokem +1

      No way that cost less than the Sequre, more if we take in account many tools that no many have.

    • @S_e_r_g_ei
      @S_e_r_g_ei Před rokem

      I found someone to ask ...)))
      This "master" can only assemble the finished product.
      And technically - he's dumb.))
      .
      Нашёл у кого спрашивать... )))
      Этот "мастер" только может собрать готовый продукт.
      А технически - он тупой. ))

  • @aluzexp
    @aluzexp Před rokem

    Great video! can you use it on thicker nickel strips (0.2mm)? Thanks.

    • @DonnyTerek
      @DonnyTerek  Před rokem

      Thank you! I haven't tested that myself actually. Though I have read that 0.15mm is the limit for Sequre welder.

  • @dioemiltoh5551
    @dioemiltoh5551 Před 2 lety +3

    Hi!, I'd like to build this spot welder because my old doesn't really that effective anymore. Can you tell what this part thing called? 6:59 It'll be very helpful if answered. Thanks!

  • @ErCanEverything
    @ErCanEverything Před rokem +2

    Good work my Friend💯🙂🤝🍀

  • @melgibson1970
    @melgibson1970 Před rokem

    Where did you get all these components from,and what name should i ask for ordering them?i would like also to give me some guide for coneting big transformer with other part or some drawn scheme,thnx in advance.

    • @DonnyTerek
      @DonnyTerek  Před rokem

      Hi! Please check the description of the video for links to the parts. Wiring diagram is also included.

  • @tarekabdo7392
    @tarekabdo7392 Před 2 lety

    Good work.
    Why you use heat shrink with wire instead of the wire cover

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Thanks! The heat shrink is thinner than the sleeve of the cable therefore it is easier to wind it through the transformer.

    • @tarekabdo7392
      @tarekabdo7392 Před 2 lety

      @@DonnyTerek can i do it without using the timer delay board . Just use switch on off

  • @coolarrow9127
    @coolarrow9127 Před 2 lety +1

    using copper/tungsten tips adds that last touch, those tips are much harder than copper alone and the high current doesnt bother the tungsten at all.you can feel the difference in the weld.

  • @Easy-Cooking
    @Easy-Cooking Před rokem

    Great job! Thank you very much for sharing! 👍👍👍

  • @izzzzzz6
    @izzzzzz6 Před 2 lety +1

    Have you seen the 100A lcd timing control units? They do a double pulse! only a few USD extra!

    • @DonnyTerek
      @DonnyTerek  Před 2 lety

      I have, will have to try that board on my next build.

  • @Matt-og5kd
    @Matt-og5kd Před 2 lety +1

    Hey Donny, I accidentally damaged the primary coil when removing the secondary one, do I have to start over with a new transformer or is there any way toi salvage it? I have severed like 2 wires in the bundle

    • @davey2k12
      @davey2k12 Před 2 lety

      Hopefully it's 2 end wires and not the center else you would need new primary coil

    • @jimmatrix7244
      @jimmatrix7244 Před 2 lety

      Try soldering them back

    • @ljbix
      @ljbix Před 2 lety

      If there is any chance you damaged insulation so that two turns can short out, the transformer is toast.

    • @DonnyTerek
      @DonnyTerek  Před 2 lety

      Hey, I would try cutting them, placing an insulator under the cut part and soldering the ends back together.

    • @Matt-og5kd
      @Matt-og5kd Před 2 lety

      @@DonnyTerek thanks, im probably gonna get a new transformer

  • @user-wz7kv7uf8y
    @user-wz7kv7uf8y Před rokem

    تحية لك على عملك الصالح ❤👏👏👏

  • @jyotirani8232
    @jyotirani8232 Před 2 lety +7

    great project, I will try to make some day.

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +3

      Thank you, best of luck!

    • @Blue.star1
      @Blue.star1 Před 2 lety

      Why you need that , it's difficult to make by girls, buy 1 readymade , or use a pc smps if you need 20 Amp

    • @benjaminbadrakh1644
      @benjaminbadrakh1644 Před 2 lety

      @@Blue.star1 20 amps? Spot welders se upwards of 500 amps.

    • @kpmistry6799
      @kpmistry6799 Před 2 lety

      If you will be able to make it i want to buy one piece for myself

  • @Cyklon-A
    @Cyklon-A Před 2 lety +1

    Nice project👍 I will made this welder. Your's 35mm2 wire is from Poland (Elpar factory) Greetings from Poland

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Thanks! Haha, that's awesome! Great cable, by the way.

  • @axeami1354
    @axeami1354 Před 2 lety

    this is well done! i went for broke and made one with a 500A starter solenoid a car jump pack and a micro switch the total cost was £20 😂

    • @DonnyTerek
      @DonnyTerek  Před 2 lety

      Awesome, thank you!

    • @scottrocks1993
      @scottrocks1993 Před 2 lety

      I made the same one the same as in this video total cost £10.
      The only different I need a aluminium box.
      I used pre-owned copper and wires.

  • @johnbaptist7476
    @johnbaptist7476 Před 2 lety +1

    Dude hello 😊
    Do sell the ready one ?

  • @hosinkarimi8378
    @hosinkarimi8378 Před 2 lety

    سلام خدمت استاد عزیز این دستگاه از کجا باید تهیه کرد من میخواستم ممنونم

  • @90FF1
    @90FF1 Před rokem

    Better late than never. Heed some of the safety precautions offered. l might add, wrapping the transformer core with a layer or two of insulating tape like Kapton®, before winding the secondary to mitigate any sharp edges bearing on the shrink sleeve insulation.. That said, your is a great build. Thanks for posting. Can I ask what wattage microwave was the transformer taken from?

    • @DonnyTerek
      @DonnyTerek  Před rokem

      Thank you! I believe it was a 800W transformer.

  • @SequreTech
    @SequreTech Před 2 lety +5

    Thanks for testing sequre spot welder,good job.👍👍

  • @pavanmshrag4461
    @pavanmshrag4461 Před 8 měsíci

    Your best product 👍

  • @shaban2374
    @shaban2374 Před 2 měsíci

    Donny ,How much would you like to sell the one you made ?
    i would be interreste in buying 1.

  • @alhadinon
    @alhadinon Před 2 lety +4

    Nice build, dude 😁
    How much did you spend (approximately, not including the transformer) on the DIY welder? 😊

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +9

      Thanks!
      Well I got the transformer for free, the welding pen, controller board and the 9V transformer were around 35$ in total. A few meters of copper cable was 15$, and the plastic case was 8$. Include other bits and pieces which totals to around 60-65$. I think it's well worth it 😄

    • @reybascos9848
      @reybascos9848 Před 2 lety

      DIY so good if not better.

  • @dj_sorra8605
    @dj_sorra8605 Před 2 lety +1

    Can the transformer be used for soldering 18650 batteries without that control module?

  • @LordYisusCraist
    @LordYisusCraist Před rokem

    awesome project! regards from ARG

  • @martynwatson4929
    @martynwatson4929 Před rokem

    Hi there, what is the reason for removing the magnetic shunt pieces in the transformer? 1:05

    • @DonnyTerek
      @DonnyTerek  Před 11 měsíci +1

      Hi, sorry for the late reply. The shunt pieces are not needed for this purpose since they limit the current to the secondary coil.

  • @Thebie8800
    @Thebie8800 Před 2 lety

    hi Iis that electronic board necessary and if it is can you tell me where to buy it thanks

  • @danburch9989
    @danburch9989 Před 5 měsíci

    Counter top appliances have welded wire conndectons instead of soldered connections due to heat. Can these small welders repair these types of connections.

    • @DonnyTerek
      @DonnyTerek  Před 3 měsíci

      Depends on the thickness of the connection, I guess. Most the spot welder can do is 0.2mm.

  • @ZoniZahiRoniZahi
    @ZoniZahiRoniZahi Před 9 měsíci

    This is basically advanced ASMR - Very cool

  • @alexstone691
    @alexstone691 Před 2 lety

    Such a beautiful build except the segment display, why did you mount it outside???

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Thanks! It is easier to mount the display outside since I don't need to make any ugly cutouts on the panel itself. I could have used a bit shorter standoffs though.

  • @edvinassarulis7526
    @edvinassarulis7526 Před 2 lety

    Im consufed with whis welder. I got same, just Tips from solid Square copper and made it round ends. Tried settings but mostly works 10-12 pulse and ~95 current. Below that doesnt weld properly. But with that settings nickel heats and changes color around. 2awg 3turns secondary winding. Where is problem?

    • @DonnyTerek
      @DonnyTerek  Před 2 lety

      Hi! Try making 4 turns on the secondary. That is why I removed the original cable protection and replaced it with thinner heat shrink tubing to allow me make 4 turns on the secondary.

    • @edvinassarulis7526
      @edvinassarulis7526 Před 2 lety

      @@DonnyTerek issue was 0.2 nickel. Yesterday tried 0.1, weld perfect. Ordered 0.15 to try. Also in general its 3.5 turn, so not sure how actually to count, 3 or 4.

  • @krisea3807
    @krisea3807 Před 2 lety

    Thank you for such a wonderful video. When you touch the electrode while spot welding, will it shock?

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Thank you! No, it is safe to touch since the voltage is very low (3-4 V)

    • @temitopeolorunshola9992
      @temitopeolorunshola9992 Před 2 lety

      @@DonnyTerek pls were can a get d part or d link of were to buy them pls

  • @electronicshelpcare
    @electronicshelpcare Před rokem

    Really I want to make it

  • @simo2161
    @simo2161 Před 2 lety

    video amezing work

  • @mintamil9195
    @mintamil9195 Před 2 lety +1

    Wow super work 🔥 INDIA 🇮🇳

  • @amadorp2280
    @amadorp2280 Před 4 měsíci

    For what reason do you use 6AWG cable for the pen? Wouldn’t it be better to use the same cable as the transformer to avoid losing amperage?

    • @DonnyTerek
      @DonnyTerek  Před 3 měsíci

      The 6AWG cables are of the SQ-SW1 spot welder that are included, not my DIY build.

  • @Bianchi77
    @Bianchi77 Před rokem

    Creative video, thanks for sharing :)

  • @akbarakherian9270
    @akbarakherian9270 Před 2 lety

    عالی استاد ،very goog, thanks for you 🌹👏👏👏👏

  • @user-ry4td9tk3l
    @user-ry4td9tk3l Před rokem +2

    Наконечники можно за 5 сек молотком опоесовать. Когда затягивает клемму на сварочные концы, то её надо держать пассатижами или ключом 13 накидным

  • @ilducedimas
    @ilducedimas Před 2 lety

    Great project! Can I ask you the rough dimensions of the ABS box you're using for this project ? Many thanks

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +2

      Thank you! The box I used is roughly 217x235x92mm . I had a hard time finding one this size online though.

  • @usmanghani8355
    @usmanghani8355 Před 7 měsíci

    hi Donny i need this how much price the spot welding

    • @DonnyTerek
      @DonnyTerek  Před 7 měsíci

      Hi, sorry, this welder is already sold.

  • @flagstaff866
    @flagstaff866 Před 2 lety

    How much did it cost you for parts to build the welder thanks

  • @user-jx9es8lk7p
    @user-jx9es8lk7p Před 2 lety

    that's a good job

  • @user-ko6gu6yz2p
    @user-ko6gu6yz2p Před rokem +1

    Тысячу раз сделано в России, начали делать несколько лет назад, как только появились ВЧ печи - микроволновки! Лично у меня 4 витка проводом 25 кв. мм. Этот трансформатор (от микроволновки) нельзя держать постоянно под напряжением (перегрев), поэтому я управляю сваркой включая и выключая напряжение на первичную (220В.) обмотку, а устройство регулировки запитано от отдельного трансформатора на ~220/12 Вольт

  • @abdulrazzaqmughal4181
    @abdulrazzaqmughal4181 Před 2 lety

    Very good video amezing work

  • @pauloreis4053
    @pauloreis4053 Před 2 lety +2

    Geniuuuuuussss!!!

  • @edifierbass7821
    @edifierbass7821 Před rokem

    If you already have MOT its cheap, but I bought online so much cheap, its a mosfet spot welderl board $5 to $7 spot welder cheap just a few screw ready to use 12vdc lead acid , lithium batt any batt 12vdc, with adjustable power, automatic

  • @Jpilgrim30
    @Jpilgrim30 Před 2 lety

    Great project although with the rest of it being so clean I would’ve cut two small windows for the displays and mounted that board inside the inclosure.

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Thanks! Thought of doing that but did not want to cut ugly and uneven square holes for the displays.

    • @Jpilgrim30
      @Jpilgrim30 Před 2 lety

      @@DonnyTerek I know what you mean. I can do a lot of things well but cutting perfect holes isn’t one of them especially small ones like that lol

    • @DonnyTerek
      @DonnyTerek  Před 2 lety

      Haha, exactly.

  • @sut885
    @sut885 Před rokem +1

    Where to buy the display and control board ?

    • @DonnyTerek
      @DonnyTerek  Před rokem

      Please check the description for a link.

  • @tadracket448
    @tadracket448 Před 2 lety +2

    When you turned the power up on your welder, my lights dimmed. Yeah, think I'll take yours. Nicely done.

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +1

      Haha, that cracked me up 😄😄 thank you!

  • @user-py6lj9ss1t
    @user-py6lj9ss1t Před 4 měsíci

    what is the power of transformer? and which AWG used?

    • @DonnyTerek
      @DonnyTerek  Před 3 měsíci +1

      I believe it is 900W transformer. The cables are 35mm2

  • @hitoyomi-bx4fj
    @hitoyomi-bx4fj Před 2 lety

    Хватит ли кабеля (диаметр медной части) 2м, в чем смысл замены покрытия? Какие два модуля вы используете, можете ли вы купить их на амазоне, я сделал это, но даже если лента для подключения батареи станет красной, ее нельзя склеить, как у вас, используйте Только трансформатор используется, но как мы можем сделать красивую и крепкую связь?

  • @clickvisual4864
    @clickvisual4864 Před 2 lety +1

    hi ..im from indonesia...good job brow...my inspiration :)

    • @DonnyTerek
      @DonnyTerek  Před 2 lety

      Hey, thanks!

    • @alberttochintia4008
      @alberttochintia4008 Před rokem

      Bang mau tanya itu travo di video berapa Watt

    • @clickvisual4864
      @clickvisual4864 Před rokem

      @@alberttochintia4008 deskripsi sih 100A...abang mau beli...ada kok di toped ..catu daya pakai Accu 12V

  • @jonathanribeiro80
    @jonathanribeiro80 Před 2 lety

    3 or 4 turns cable in magnetic?

  • @surfacefelllow428
    @surfacefelllow428 Před rokem

    Why do you plug two red wires inthe little socket ? Does it work without plugging one?

    • @DonnyTerek
      @DonnyTerek  Před rokem +1

      Which ones to be exact?

    • @surfacefelllow428
      @surfacefelllow428 Před rokem

      @@DonnyTerek twin little red ones between two poles of Spot Welling pen ,please.

    • @surfacefelllow428
      @surfacefelllow428 Před rokem

      @@Donciulis This mean ones must have, if we cut off the welding pen will not work right?
      Thanks.

    • @DonnyTerek
      @DonnyTerek  Před rokem +1

      @@surfacefelllow428 That's correct, it acts as a switch.

    • @surfacefelllow428
      @surfacefelllow428 Před rokem

      @@DonnyTerek Thanks for your intented answer, now I already subscribed your channel 😊👍

  • @michalbosko
    @michalbosko Před 2 lety +1

    Hello Donny, great video, may i have one question, which type AC circuit breaker need this MOT cheap spot welder from Aliexpress? 16Amps or 25amps or more? I can have max. 25a in my flat house. Thank you in advance. Have a nice day. Greetings from Slovakia :)

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +2

      Hello Michael, thank you! The spot welder produces around 3-400 Amps of current at only 3-4 Volts. Considering you are using 220V AC, you won't exceed 8 Amps on the circuit.

    • @michalbosko
      @michalbosko Před 2 lety

      That's perfect, thank you very much. I have asked because my first spot welder is JST-ISS, and this device doesn't have any zero crossing relay and therefore I'm not able to do strong welds. So I'm going to buy this one in your video. Thank you one more time ;)

  • @juanignaciocaino
    @juanignaciocaino Před 9 měsíci +1

    Actually, your welds looks better than the bought unit. What seems "not as good" to you is that you're seeing the heat affected zone, which indicates a larger heat input capacity in your machine.

  • @JohnnyPWood-bk8qq
    @JohnnyPWood-bk8qq Před 10 měsíci

    Calibre de la laminilla nikel?

  • @reginaldorobson
    @reginaldorobson Před 2 lety +4

    Que sensacional!!!🤩🤩🤩🤩🤩🤩
    Sempre quiz fazer um projeto desse porém esses componentes aqui no Brasil estão demasiadamente caros e fica inviável

  •  Před 2 lety +1

    Hi, is there any significant differences between this one and the other one you made in 2019 ?
    Thanks for your mindblowing videos, if I convert my bike into an electyrical one some day it will be thanks to you !!)

    •  Před 2 lety

      Someone? Pliiiiiz!

    • @DonnyTerek
      @DonnyTerek  Před 2 lety +2

      Hi! Sorry for a late reply.
      This spot welder that I have made is practically the same as I made before, using almost the same components. The main difference is that I used 35 squared mm cable for the windings to get 4 tight windings and used longer cables for the welder handle to make it more comfortable to weld.
      Truly means a lot that I inspired / helped you on the road to build your own e-bike. Would love to go for a ride once you finish yours, haha!
      Thanks again and best of luck. Keep me updated if there's anything else I can help you with.

    •  Před 2 lety +1

      Thanks for the answer!
      I think I will work on electrifying mi bike in september. If you are going to Marseille (southern France) let me know and I will take you around the city... With ebikes of course ^^

    • @sathyamurthyponniah124
      @sathyamurthyponniah124 Před 2 lety

      @ o

  • @hitoyomi-bx4fj
    @hitoyomi-bx4fj Před 2 lety

    Какое SQ кабеля (диаметр медной части)?Достаточно ли 2м?Что значит заморачиваться с заменой покрытия?
    Какие два модуля вы используете?Можете ли вы купить его на амазоне?Я тоже сделал его,но даже если лента для подключения батареи станет красной,он будет приклеен как у вас.Нет,я использую только трансформатор,но как сделать красивую и крепкую связь?

    • @user-yw5sn7tn9u
      @user-yw5sn7tn9u Před rokem

      czcams.com/video/nrXNvQDrZpk/video.html 800W / 0,15 mm / 20ms / 54%

  • @chawalic
    @chawalic Před 3 měsíci

    ขอบคุณครับ สำหรับคลิปดีดี

  • @jujjuj7676
    @jujjuj7676 Před rokem

    Just curious but the way you did that solder instead of crimping I would think is better than any crimp you could do, is it not? I mean instead of 30% of the wire pressed against the shell of the pressed connector with solder you have 100% contact.. Sorta wondering why that's not standard its better in every way other that someone crimping it for speed or out of laziness.

    • @DonnyTerek
      @DonnyTerek  Před rokem +1

      Well I thought so too but upon some reading, the solder has some resistance so crimping the cables produces a much better connection since the cable strands are compressed tightly against the surface of the lug.

    • @jujjuj7676
      @jujjuj7676 Před rokem

      @@DonnyTerek okay see this is what I love, so correct me if I'm wrong but I assume it's because electrons flow on the surface of metals so maybe crimping them somehow gives them more surface area where binding them in direct metal actually limits the surface area.. Am I even close?

    • @DonnyTerek
      @DonnyTerek  Před rokem

      @@jujjuj7676 I can't tell you for sure on the scientific level but the fact is that the solder induces more resistance compared to the crimped connection.

  • @michaelosmon
    @michaelosmon Před rokem

    2:19 I appreciate you

  • @vohoaiminh2553
    @vohoaiminh2553 Před 2 lety

    Thank you very much