Stick welding 6g stainless pipe "Unlocking the secrets edition" +Arc shots
Vložit
- čas přidán 10. 12. 2016
- 2 mm thick stainless pipe, stick welded.
Unlocking the secrets how to weld stainless 6g pipe using stickwelding. Arc shots included.
2x54 304 Stainless
Filler Esab OK63.20 (2.0)
kemppi minarc evo 180
Hey man, just found your videos while looking for, you guessed it, SMAW ss pipe!
Excellent explaination of what's happening and why!
Of all the videos I've seen so far your series is the best!
Much of what you do is contrary to what I've seen like you run your stick way down to a nub where others have shown their rods turning red by the time they get down to the numbers.
Also others showing down hill or dragging the puddle where you like neutral or lean towards a push.
And explaining the pros and cons along the way!
Your style of teaching is my style of learning.
I know this video is old, but I'm hitting the subscribe button right now!
👍👍👍👍👍 /5
Thanks i really appreciate your comment and support.
Thank you so much.
Kind regards
Nsw
Can’t get enough of these videos. You can tell you’re very passionate and knowledgeable about welding.
Excellent video my friend !!! Thank you.
I'm a newbie welder, and the way you welded those pipe is impressive. Thank you for explanations!
strålande .mycket bra undervisningar. Lärt mig mycket tackar
Great tutorial on Welding Stainless using a stick. Very good to not have to use Gas, which would also require a purge for that type of weld. You make it look simple. Nice welding technique.
Kanonbra video, tack så jättemycket ♥️
Very Nice welding, 😆😆thanks William
Brilliant. Very impressive
Tack sa mycket from the United States. Nice video 👍
Thanks for the tips. Very good informative video
I have stick welded a ton of stainless pipe and .065 tubing, it can be done and it definitely has its place. I mostly use esab 308L-17 down hill mostly.
Amazing video man! So much good information!
Keep the videos coming !! Lets see some grove/ fillet weld tests!!
New to welding and your extra information was Very helpful!!
And this was a really good Video great shooting.. Bad Thank you for your time in making this vid 😇
Very helpful video thank you
Awesome job
You wear-well, I learned a few things with this presentation.
I really like ur videos u are a good welder
nice work, can't wait to give it a try
Ryan Gould Thanks! Get back to me once you tried it so i can hear how it went.
Good job for a stick weld on stainless
Very good job! Greetings from Greece.
Awesome video! A friend send me one of the Kemppi remote controls you are using from Sweden and I adapted it to be used on my Lincoln 350MP. Very cool little tool that we don't use much here in the States.
@superiorwelding Thanks alot! yeah The remote is nice to have. There will be more, next video will be 6g pipe with 7018 all the way. it will be uploaded in january.
Superior Welding hello, you had yet the outlet for a remote control on the welder, or you had to wire it? I have a sketch for a kempi. Should not be too difficult to create a remote control. 3 wire only is not it ? (plus good mass? )
great video
Great video thank you.
nicely done. subscribed
Wow amazing!!
This is super level ability thin wall 2 inch stainless stick unbelievable
Skitbra video. Tack!
Very good and useful video thanks for it :)
مجرد تعليق شكرا للتعليق.
Master Master 😎
good u knows your thing
Superb.
Northern Sweden Welding master welder thanks
Super welder👍👍👍👍👍👍👍👍👍👍
Great video and very helpful. Thanks!
I have a large amount of stainless rods that came with a welding rod oven I bought in a closing down sale. I just need the stainless pipe to have a go!
Looking forward to see that on your channel👍
@@NSW Cheers young man! I have just been putting your advice on 7018 2.5mm uphill into practice and I owe you a lot of beer! Ha ha ha ha ha....Young man you have made a great difference to my vertical welding. I will post some pictures on my community page. And I plan to prep some more steel and revisit open root 7018 vertical uphill shortly. Thanks again!
Thanks for the explanation, the length of the bow is my nightmare .....
Thanks for the great videos, you can explain the effect of the arc distance. Know 'that must be about the same as the core of the electrode?
+ivan mantelli thanks for a good question, I will try to answer it. stainless butweld is a little special. If u run with a longer arc on this thin material you will burn a hole. Why? The longer arc you got the higher the voltage will be. High voltage= more heat= more digging arc. Stainless have poor thermal conductivity so the heat builds up fast, and adjusting the arc length is a quick way to adjust the heat. Stanless rootpass can be welded with the arc completely submerged in the puddle. I've been welding this process for about 10 years and this is the way to do it. Thanks for watching and comment
Bien soldado y ahorro en gases..
Hello Very nice and informative video but i have question can i use this same application to weld my exhaust pipes? the pipes are 2mm thick Φ51
That would work fine. But if you're not familiar with this kind of process I recommend that you tig weld it. It is so much easier to do.
Thank you for the great video! Let me ask you some question, what polarity are you using? Is it AC, DC+ (reverse), or DC- (straight)? Also, will there be a lot of difference in easiness/finish depending on the polarity? Might be basic stuff, but would really appreciate it if you could help me figure it out.
kusahara glad u liked it. This is dcep. It can be run on all polaritys but dc + is the common thing for this. Dc+ gives a flatter weld then dc-. But it's more likely to burn a hole on dc+ than dc-. Thanks for watching and comment.
I like that one very much thank you
I did not get the amps you used, 36 Amps shows upon the display at some point but it was during welding. The minarc have a dig function?
I don't get well less amps but longer arc in the end (you had some arc blow or is it due to the closing of the bead.?) à way to finish without a crater you said, only for stainless? Indeed à remote box is cool. I suppose it is not very difficult to create a plug for one on an inverter.
Isaac OLEG I start around 35-40 amps and around 25-30 while welding. When I terminate the weld I turn down the amps to 5-10 amps and increase the arc length to preventing it from get stuck in the puddle. This let's the puddle to cool down slower and this will prevent pipes (worm holes). The kemppi evo 180 minarc has self adjusting dig (arc force) and there is not many machine's that can compete with this machine when It comes to mobility, power and arc control.
Northern Sweden Welding so stainless rod need to be kept not too fluid with limited amps? It is a 2mm rod, or 2.5? Thanks.
I alors wonder if the heat of the puddle (change the fluidity) impacts the dig function (if it react by lowering amps?) I don't think so but...
Isaac OLEG this is a 2mm rod. Stainless has poor thermal conductivity. So the heat builds up fast. Also if u overheat the rod you will lose control of the arc. And you will burn a big hole in the pipe. Stainless rods are very fluid so once u get it right it looks very good but if u get it a little bit wrong it will look very bad.
love your videos! I am looking for a new hood right now. Do you use an auto darkening filter in your flip front? If so, which one? Thanks!
Thanl you! I use a kemppi alpha helmet with passive filters.
hi am surprise is the first time i see this kind of skill for SS welding rod doing pipe congrats greetings from arizona USA
can you tell me wht's the size of the welding rod and the total amps do you use for this
zenteno5p 2mm (5/64") rods. Between 25-35 amps. Thanks for watching and comment
Can I weld 6010 for root pass by polarity DCEN ?
wow
awesome video I am truly amazed on what you did can you advised me? I got a problem on welding 1.2mm stainless rectangular tube, no matter how hard I try it keeps on getting a whole/gap at the end of my welding, and I end up wasting my materials
here's my details :
I am using IGBT portable MMA welding machine and electrode 308 with setting 80amp.
I hope you can help me.
Thank you. U need a small elektrod for that, 2mm or less and around 30-40 amps with a really tight arc.
thank you! I see, so I just need to adjust my amp. I will continue following your videos!
How u manage magnetic blowing, any tips, please?? its almost impossible to weld this kind of stuff because sometimes magnetic blow is going wild??
For 1mm tubing would 40 amps be to much?
Hi sir
Can you tell me please what is the size off that electrod you used
Great video
I read your reply about using dcep is more likely to create a hole than dcen. I am kinda confused why this seem to be the opposite of the condition of using dcep on Tig is more likely to burn the tungsten and creating less penetration (probably less likely to create a hole on the material?)
Always fun with questions. I will try to give you a good answer that is not to long. When welding with direct current you have one positive side (anod) and a negative side (cathode) the positive side gathers about 70% of the heat and the negative the remaining 30%. When welding with mig/MAG or stick welding you want both sides to melt. But with tig you want to save the tungsten. So with dc you run negative on the torche so it only get 30% of the heat or ac for aluminium that have a 50/50 ratio. But in this video I run stick so with dcep you get more heat to the filler that makes the weld more fluid. But if I change to dcen less heat will go into the filler and this will make the weld "colder". I hope this made sense.
Thanks for sonically quick replying my question.
Would you recommend using dcen doing a edge build up when facing a bad fit up?(or just use less amp)
I mostly do Tig only. The information you have provided just makes things being understood so easily.
@@f1f1f2f2f3f3 spot on. That's good examples of when to use it.
Top notch! When you do welding on in-position pipelines 5G position, do you run them uphill or downhill? Im certed 6G 316 pipe 60,3 x 2mm Elga 316LP/63.20 but In Norway we have to weld everything uphill in 5G and I find 6G a hell of alot easier to weld since its almost 2G when it comes to uphill welding.
Thanks 😊 .
I run downhill whenever I get the chance. Faster and nicer looks. Don't understand why it has to be welded uphill if u do it right there are no difference in quality. But perhaps you are restricted by your cert. I bet you have a iso 9606-1 or a en 287-1 cert. And if you have run your test in 6g (HLO 45) you are not allowed to run downhill. In that case your cert must be on JLO 45.
Vilken ampere ligger du på när du kör stigande?
What amps were u welding at?
Just a question about the large weld penetration into the pipe. Wont that make for a really non laminar flow of any liquid, or gas come to that, going through that pipe? Looks like it might cause a really rough, noisy flow and give some pumps/valves a hard time?
No that little weld won't affect the flow one bit
Vad är nackdelen med att göra handtaget i minuspol? Skitbra video!
Största nackdelen enligt min synvinkel är väll att man måste byta polaritet på svetsen. Känner till några svetsare som gärna svetsar med minuspol. Och deras svetsar går igenom röntgen och blir godkända. Sen är det väll så att det vanligaste är ändå pluspol då det alltid varit så. Men jag tror inte att minuspol ger en sämre svets. Dock ska man veta vad man håller på med, samt ha en wps som tillåter minuspol. Både plus och minus har sina för och nackdelar.
Ha det gott.
Mvh
Jonny
Håller på att lägga denna licens nu, väldigt hårfint vad de gäller bära eller brista.. låter du röret svalna något under tiden du svetsar eller slipar du bara o kör nästa pinne direkt? Riktigt bra videos gör du 👍🏻
Att låta det svalna någon minut hjälper helt klart. Lycka till med din certifiering.
Mvh
Jonny
Ive been in sweden about a year and this is the first place ive seen stainless stick on thin wall pipes, where abouts up north do welding certifications?> im currently in Lulea
Welcome to Luleå! 👊
What is the key to this weld? How do you keep a such a tight arc without snuffing out the arc? Are you using quite a high arc force? And are you using dcen, the way the arc looks and sounds I guess it might be. I tried this before and I have trouble with snuffing the arc. I was using a 309l-16 , I guess has similar characteristics to your 316-16 there.
I also wonder about this, plz NSW can you ansvar on this? 🎉
Very good job...The elecrode is 2mm size? Which brand is?
The pipe is 2 mm?
Thank you. Yes it's a 2mm electrode (esab ok 63.20) on a 2mm thick pipe.
Thank mate
Question; is back purging a necessity with stick welding stainless steel pipe? It will not be used for fluids or likewise
No purge needed. It will pass xray. Used for applications like cooling systems and very poplar in paper mills.
@@NSW thanks for the reply!!
Nice welding what brand is that stinger
Thanks. It's a esab stinger
www.esab.se/se/se/products/ppe-accessories/accessories/electrode-holder-esab-200-400-and-500.cfm
Are they 2.4mm rods you are using? Or are they 1.6mm? Was looking at the amperage readout on the welder while you were welding and it was on reading around 35amps?
These are 2mm
Satan så seriös du har blivit när du skaffa dig NSW tshirt😉
Erik Johansson jo nu 🐑 Jody se upp 😁
Northern Sweden Welding Han kommer få de jobbigt å konkurera bort dig😉
Erik Johansson eller hur! 😉
Är det 2mm elektroder som gäller vid läges skarvar?
Rocky så länge man kör stigande är det att föredra på just 2 mm tjocklek. 2,5 mm elektroder går dock bra om du kör fallande.
kan du förklara också ibland på svenska .tack
Is the remote to control amps legal for certification test?
Here in Sweden the remote is no problem. The certification test is supposed to be production wise and as long you stay inside the specs of the wps you will be fine.
Hello! Can this machine run cellulose electrodes and to be more specific, i'm asking about E6010 ? Thank you!
No, it can not run 6010.
@@NSW :(
I just buy it, cause in the description was written that it works with all type of electrodes! And i bought a box of böhler fox cell's... So i'm f*cked up. I'm hope at least it don't have problems with the basic ones like E7018. Thanks for the answer!
Did I miss when he identifies the rod? I would like to have some on hand.
The rod he’s using is esab 63.20
@@Gallmin thank you.
No back purge ? What stainless alloy ? What stick rod manufactor ? I normally would Tig ang backpurge with argon. A skilled tig welder can move along with speed somewhat negating the perceived stick speed advantage.
This is used for 304 up to 316 stainless. This is a esab filler. This is often used on bigger pipes( and smal). And perhaps you can find a skilled tig welder that can keep up if u don't take the work with back purge in consideration. Stick doesn't have the same requirements of clean base metal. I would say that both tig and stick have their places.
Thanks for the reply. Using more amps, larger fill material ( 1/8 in with the arc facing the filler a bit more than normal ) greatly increases travel speed while still preventing excessive heat to the base metal. My husband and I have been tigging since the early 90's but mostly retired now. Not trying to hijack your videos but as you pointed out " faster is better " or as we say in the states " time is money ". Thanks for posting, will have to buy some stainless stick rods and try it out. Stay safe.
har du kört med esab ok 6330?
Denna är körd med 63.20 enda skillnaden mellan 63.20 och 63.30 är att 63.30 har tjockare hölje än 63.20. 63.20 är speciellt framtagen för små svetsar på lägre ampere.
Nice welding :) What's the diameter and number of stick?
2mm esab ok 63.20 (316lp)
@@NSW- thanks for answer. Sometimes I have some stainless welding and I'm using 316L-16. Those rods don't work vertical down, you told your works right?
@@Welder-zo7ju thats right. 316L has more coating that produces more slag than 316lp. The 316lp is a rood best suited for rootpass and small welds and it can be used downhill with very good results.
@@NSW- thank you 😉 I guess roots are much easier with those rods than which I'm using already. What about filling and cap pass with those rods?
@@Welder-zo7ju that's right. Yeah those rods are not ideal to fill and cap with, you are likely to get porosity at the starts.
Like. To. Get. A. Kemppi. Welder
Fuck! You make it look easy 🤣🤣🤣
That's some nice welding !!!
What rod was that ?Great Video nice tutorial Thanks William Orange county, ca. Usa 😆
Thank you. The rod is a ESAB OK 63.20 (316lp) have a great day William.
hur mycket spalt behöver för detta rör
Minst 2 mm 2.5 är lite för mycket men det funkar. Optimalt är nog 2.2-2,3mm
tack för svaret
tack för alla svaret
Did you use DCEN or DCEP?
+Etol1963 straight polarity dcep
Thanks, but now i am a bit confused ;)
Straight polarity is DCEN. Reverse polarity is DCEP.
Etol1963 of course .damn auto correct
I can manage open root on carbon steel with 7016 on DCEN but on stainless with Lastek 90 rods i make a mess both on DCEN and DCEP. I will keep on practising.
+Etol1963 I got a stainless open root video on 5.5x60.3 that will be released this week so stay tuned
Only usefull tip is how u manage the magnetic blow and not telling, please tell!!!
Root gap how many mm
No less than 2mm
Bewel recured
@@vibincherai6324 I grove no bevel
Shame those kemmpi's are not 110v most sites won't let you use 240v tools
J C why? Alot of our tools use 380volt but we have to use residual-current circuit breaker.
@@NSW that other guy is from North America
Maybe it's time for new lesson ?