Suzuki Burgman 400: Dr Pulley Sliders + Malossi Clutch Upgrade!! | Mitch's Scooter Stuff
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- čas přidán 2. 07. 2018
- In this video I show you how to inspect the drive belt CVT parts on Burgman 400. And my friend Mario and I also upgraded to new clutch shoes and dr pulley sliders!
Telescoping inspection mirror - amzn.to/2tYNDJJ
Dr Pulley Sliders 21g - amzn.to/2D2OHUR
Malossi clutch shoes / bell - amzn.to/31Irvpt
Dr Pulley offers clutch shoes - amzn.to/2SxMxyM
SHOP MY SCOOTER STUFF: amzn.to/2CbqQku
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Austin, Texas
Filmed by Mitch Bergsma and Mario Essig
Edited on Final Cut Pro X on Mac
Scooter Intro edit by Erik Lauritzen
Check out his websites: bit.ly/2gQe8d4
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#mitchsscooterstuff #micbergsma #mitchsscooterstuffsuzukiburgman400 - Auta a dopravní prostředky
![[TEST] Was bringen Dr. Pulley Rollen ??? / Variomatikgewichte / Variorollen](http://i.ytimg.com/vi/idlGW3iJRYU/mqdefault.jpg)
You manage to turn a scooter repair guide into performance art! Very cool and inspirational.
Thanks Chris!
Love this guy.
So easy going while showing in-depth repairs.
Had a 2004 400 as my 2nd bike ,now have a tmax and there is nothing in the way of Mick s video s .
Peace.
This is such an excellent video, you don't waste any time but also manage to be super articulate and go slow enough for complete beginners like me to understand. The followup 2 months later in the same video is really above and beyond too. Thanks for an awesome upload!
I just acquired a Low Mileage 2005 Burgman 400. I had a couple of Honda Helix scooters a few years ago and I will say that the 400 Burgman is head and shoulders above the 250 helix. I thank Mitch for his videos as I need some catching up in order to get the most from my Burgman.
Learn so much watching Mitch. He is so safety conscious and his preventive maintenance approach is excellent.
Just started watching your videos to fix some scooters. Great content ! I love the positive vibes you give off ! I’ll watch more now :)
Hi Pal I bought an burgman 400 2014 Black and I love my bike, thanks to you I get from Ebay the whole Clutch set Malossi with bell and the Sliders Dr. Pulley 21 g. Im so excited and waiting for it to install this right away.
I love your channel keep going making awesome videos. You Rock!!!!
You inspire me brother! Much love 😎
Awesome video man, you’re a helluva good friend!
I've been riding it for over 10 years, but there is no beautiful scooter like this, it really helps, thank you.
When can buy that part
That suzuki burgman 400 is a beast and that mod makes it even better
Thanks for another awesome video Mitch! This has taught me a lot, and it will be a really handy guide when I’m next changing the clutch on a scooter. I didn’t know about checking them with the mirror before, so that’s really good advice. Cheers dude! 😎👍
You’re welcome!! 😄🙌🏼
Thankyou mitch's scooter for the two channels mrs.bergsma too.
Recently i bought a burgman k7 400 and i learn a lot from you and your videos. Is so easily, optimistic and happy videos, thankyou again. I wrote from Barcelona (Spain)
Hello Luis! You're welcome! :) That's awesome you got same bike like ours!! Glad videos help you out very much!! You're welcome and please come back for more!
Yeserday i did the same thing on my 2000 burgman 400.
18Gr DR Pulley sliders and 5 segments clutch and new belt.
Nice upgrade, drives much beter and smoother and quieter now.
I also smooth out the sharp edges of the varioplate this will make dr Pulley sliders last longer!
Puls like crazy now ;-) no dips anymore
Don't forget to spray a litle bit dry PTFE grease on te inside of the vario, varioplate and also on the the sliders.
Thanks for your video's
On my second 400 burgy, thanks soooo much for your videos. I these 400s are the best bike on the planer!!!
You're a legend, Mitch! Thanks for the videos
I have to register and SUBSCRIBED. Truly appreciated of what you have shown, it was fantastic.
Outstanding stuff Mitch!!
Thank goodness for your channel! Now. I have a 2006, but I always watch your vids so far only 2007+ so I know it's a little different but I always watch yours first and then see if I can get any other videos to get a little closer to exactly what I'm looking for but you explain everything point on as you're doing it!! Sorry so long and thank you again!!
Greetings from London. Your channel is very entertaining and educational. Thanks for all the amazing content!
Hi from Hawaii, Thank you so much! Anytime!! Please come back for more!
Another great job Mr Mitch. God bless your talent!
Thank you Alan!
Respect bro, thanks for shering your knowledge.
It's much appreciated.
Awesome presentation dude. Now i may have to try this set up on my 06 AN400.
I'm loving your channel!..I own a 06 burgman 400 and a 1985 yamaha riva 125. I love scooters and this channel rocks, keep it up I subbed.
Awesome scooters you have! Thank you soo much!! :)
Excelente Mitch!!!!
Te felicito por tu ejemplar actitud frente a la vida.
Ahora, podrías por favor mostrar cómo hacer mejoras en un scooter?
Como por ejemplo modificar la relación de la caja de engranajes para obtener mas velocidad final, aunque sé que sacas potencia al despegar. Quizas ya has visto algo de eso. Saludos y siempre bienvenido Mitch.
Hello from Scotland Mitch ! Just bought myself one of these scooters and stumbled on your videos. Great work man, can't find any of these rollers though, guess all the Burgman owners must have bought them after seeing your video 😄
Cool video, thanks, Mitch - I'd have replaced also the variator guides, just my 5c
thank you for your inspiration. I have changed to sliders and it is a lot better
true.
light weight roller for better acceration
heavier weight roller for better top speed and relax rpm.
i go for heavier weight roller , racing clutch, power grip clutch bell. goof for city , long highway and steady ride. not only that, also i have change racing ignition coil which is x2 voltage and spark very efficent and smooth.
Very informative.. I learned a lot getting for my 2007 Honda Reflex ! Thx
Awesome stuff!! 🤙🏼🤙🏼
Mitch you're awesome! I came to watch the rear mount installation video, and I'm on my 7th video! lol Keep up the good work Brother!
Awesome video. Loved it.
Thank you Damian!
PERFEKTO my friend 😍
Nice video man!
You are so cool guys!! Thank you !!
😄🙌🏼
Thanks for helping me. K9 very fast Malossi clutch and variator dr.pulley 16g. Perfect
Anytime!! Happy to help.... awesome!! :)
Very nice video, so inspiring. Cheers from Italy. Ps. Wish I had half of your talent and skills. Alex
I love this channel.
Awesome as always...!
Thank you!!
Hi Mitch thanks for all your videos, they are fantastic. Just one thing. Could you tell me how many newtons the nuts should be tightened to?
Thank you again!!
cool mod Mitch! looking forward to new videos from Hawaii
Thanks Johann! Hawaii videos coming soon, been busy like crazy :)
I went and put Malossi clutch with new belt. Already had Dr Pulley sliders. Yes! It lowered my RPM'S at 80 mph to 5500 rpm. Nice! Thanks for the great suggestion!
almikelipscomb awesome!! 😁🙌🏼🙌🏼
Before that change and with only the Dr Pulley sliders, how much was the RPM at 80 mph ? I just want to see how much the Fly Clutch improves or not the smoothness on high speeds
George, it dropped RPM's approx. 1100 RPM to just under 7,000. I feel my scooter runs best between 5 - 6000 rpm. I ride by myself. The Dr Pulley Sliders was good but with Malossi Clutch Assy wonderful. Can ride all day
@@almikelipscomb That's actually great news. I didn't know a Fly Clutch makes the ride so much smoother. I only thought it helps with uphills and when riding with a pillion. My Kymco X-Town 300 has a clutch with 3 shoes and Malossi makes one with 5 shoes, so I believe it will perform better. I really want to reduce RPM, since at 120 kph (which is around 75 mph) I have 7300 RPM which is a lot !!
George M. What year is your Scooter? I have clutch assy, still in the box, that I didn't realize was for a 2007 + models. Won't fit my 2005 400 and they would not take it back. My fault though, I waited a couple years before trying to tackle the job.
I just inspected my 2013's clutch while changing the final drive oil and to my surprise, it has a 5 shoe clutch!
Oh yes 2007 has four and 2008 and up has five :)
@@MitchsScooterStuff My 2008 has five
Really good 👍💪 Please more❤
Thanks! What do you want to see ?
Great video Mitch. How many miles did his scooter have on it when you did the work?
Love from Italy!
😄🙌🏼
I wish you lived in my area... would be awesome to have you as a local Burgman mechanic!!!!!
That would be cool!
Hello Mitch! I need to buy a tool for the big nut before dissasembly clutch, i want to change It.
You know witch milimiters is the tool or inches?. Thankyou Mr! I apprecciate you!
From Barcelona.
Ho Mitch, You are awesome. I Will adjust my Burgman 250 as You in your video. I'll let You know when fine. Thanks Bro. Nick
Thanks Nicole, awesome!! :)
Where do I get this notification for my Bergman 400? Can’t see anything on eBay.
Awesome! My clutch just went out 😅 it locked up on me yesterday I knew it was done
You help me out because mine is doing the same thing it seized and my bellhousing is definitely purple blue and yellow thanks so much you see me a lot of time
As always, a great video Mitch. I am surprised by the 5,000 rpm at 70 mph though given that can only be down to the sliders. That is a big drop in rpm.
Thank you Steve! Yeah sliders are awesome!
Mitch, buddy! I just did this procedure after re watching this vid a dozen times first and learned something new I wanted to share here...maybe sticky this? If the clutch pads show lots of life on them still (like mine did), and the transmission surges just after take off (just like you say in the vid) than the issue is could be glazed pads and clutch bell. All I had to do was take some sand paper and scuff up the clutch bell and clutch pad mating surfaces for 5-10 minutes and it fixed the issue. Just needed some grippy scratches on the mating surface. $0.00 dollars spent.
Well, whenever you want to open the CVT housing, you should clean the whole thing. That means rubbing the variator,the half pulley, the clutch bell and the fly clutch shoes with sandpaper, in order to remove any glare or small metal pieces due to friction and high temperatures inside the transmission. And it is also good to take a brush and apply brake cleaner(it is the best cleaner since it evaporates fast and doesn't leave residue) inside the housing, in order to remove dirt,dust and metal pieces..
have you use Dr Pulley clutchs? i got one for my burman 400.. i haven't try yet.. would be good to use 21g sliders?
Thanks guys !
Anytime!
Thank you for the video iam hoping to buy a 2007 400cc soon
my 2010 burgman 400cc has a shudder we taking off could you advise what this could be please ?
Does Malossi make clutches for 2007 Burgman 400? Should I buy a Dr. Pulley ? What weight of sliders or rollers should I buy? Many Thanks
J
Thanks for the video!!!
Anytime Steve!
the improvement described at the end of the video is it due to the heavier rollers or is due to the different friction with two more shoes?
Hey buddy, i have question. The drive belt of burgman at Beverly 300 is the same thing??
Greetings and many thanks for your instructional videos. Very helpful.
I would like to ask for information on the 21 gram Dr Pulley sliders you installed. What was the marked improvement seen? Lower RPM at high speeds or faster acceleration from 0 mph? I am trying to determine what part numbers to order if I choose to go with 21 gram sliders.
You're welcome! :) Yes lower RPM and faster / smoother acceleration :)
Mic you look cold man! lol. Just deliberately searched for your channel to make sure that I'm still subscribed because I haven't seen anything from ya in a while. Thought of you while adding captions to the vid I uploaded. Hope you've been well and you're still happy and excited for the move. Best wishes from Adrian and Sam in Toronto!
Cool! Thanks for the comment Adrian and Sam! Hawaii life is pretty awesome! More videos coming soon ... Stay warm in Toronto!
Woah you just liked this and I was just checking out your latest vlogging setup video a few minutes ago. Crazy coincidence lol
@@YouMotorcycle Haha that's funny!
Great Mitch where i can get this set for my skywave 250s
HI Mitch great video. My Burgman CVT seems to rattle when under hard acceleration and the noise seems to come from the CVT area. Like a loud induction noise could that be a sign of a worn clutch or sliders? or both? Sluggish from start off and engages around 3600rpm. Any suggestions? thank you
Dude you are awesome thanks for the videos and God bless
You're so welcome!! 😊🙏🏼❤️
Hi mitch,would the kit you installed on your burgman 400 2007 work for a burgman 400 2003?
Love the signing.
Changing the entire cvt with malossi or polini also makes a big difference,acceleration is much snooter and has some gain in top speed,
I have a 250cc burgman,made a video with stock cvt,put on a polini cvt and new belt,now the engine runs lower rpm at high speeds i even got better mpg
Il upload a video wit before and after as soon as i finish editing
what the difference between on stock roller and dr pulley slider you feel?
Great video. Thanks, dude. How much is this setup costs?
j costa vs malossi suzuki burgman 400. What do you prefer
I would suggest displaying the service limit and current wear limit when measuring a belt. I also advocate in doing a transmission service a few times per year to get the crap out of there and inspect the shoes.
I measured the clutch shoes on my Honda PCX125 2015 and they are just about in service limit at 2.5mm when official limit is 2.0mm. Not bad for 40,000 miles and from factory. I bought brand new.
Hello I have a Burgman 2014 200 and I would like to know if I could use the 5 shoe clutch and a new pulley on it like the one that you used thanks for your help
Hey, you could do the same way like in this video but 200 and 400 don't use same parts :( 200 parts are little smaller than 400's
Los rodillos Mr Pulley no están disponibles por ningún lado.
Podría ser que den problemas?
You go with original roller weight with dr pulley or u recommend drop a weight ?
i just bought my 2009 and hear tapping on the cvt cover. is it the belt doing that? i will take apart to see. but it vibrates and bike on acceleration too. im thinking i might need to change the belt, rollers and the pads just to play it safe. but just wondering on this. will take the cover off soon to inspect.
Does the new setup effect torque for hill climbing ?
I'm looking at buying a used 2005 400cc Burgman, it's got 20,000 miles, just wondering should I replace the belt if I do get it and what about the clutch and rollers ?
Awesome video as always Mitch! I have a BMW c600 2013 model. I was worried about changing the clutch because I don't have the special compression tool to push that spring down, was it easy to press it down with your feet? Regards Brendan :D
Thanks Brendan! BMW cool!! Yeah you can use c-clamps or feet... here's video how I did it without special tool :) czcams.com/video/ckQty3EYxFM/video.html
I. Have a trike kit on my k7 burgman just bought hitclutch and bando belt with 18g sliders. Had to buy oem torque spring and clutch bell. I hope this all improves my riding and lower rpm at highway speed. Any suggestions on slider weight to go eith would be nice? Bike weight with me on it is about 750 pounds any suggestions on trans setup would be appreciated.
19-20g sliders would be good
Just curious how did it affect the gas mileage of the scooter and one are the stock weight rollers that the Bergman 400 comes with?
Many of the parts links are no longer working or the products are not available. What will this cost to do in parts? Are there cheaper high quality options available?
Thanks
should i go with Malossi clutch or Dr. Pulley clutch... Malossi come with the Bell and Dr. dont both i can get both for the same price way under 200.00
Hi, I own a 2017 Burgman 400. Do you know if the machine and mechanics like CVT and brakes are the same as the previous models? I'd like to maintain it by myself following your very instructive video.
The 2017 was a speed downgrade
I'm curious if there was a change in MPG by going to the 21g from 18g?
EuropaWill if it runs at lower rpm and higher speeds, It will definitely make difference. But I'm not sure if only sliders makes changes. This case a bit extreme.
My an400k9 clutch cuts out at
What would happen if you turned the crank the opposite direction?
Hey Mitch what u think of the piaggio x9 500ie evolution with abs I just got my first maxi scooter was wondering if its reliable its a 2006 btw
I think x9 is pretty cool... not so big scooter with a 500cc in it. It's Piaggio like vespa... good quality :)
Good morning Mitch, I'm a fan of yours and I follow your videos on the Burgman 400. I have two problems that I would like you to help me with. one of them is that when changing the rear brake pads, the other hand will be left without the hand brake and that the transmission will go out at idle, it will shake a little and make a strange noise in the clutch part. can you tell me how to fix this? congratulations on your videos, help me a lot !!!
Wow 5k at 70mph is good nice one!!
Can I do this to my 2008 Burgman 650 Exec?
Mtch, I have watched several of your videos on scooter CVT's. Right now I do not own a scooter, but I'm looking at Burgman 200 scooters. Are there any hop up parts for the BUrgman 200? Like different weigth rollers fot the variator so it "up shift" sooner, lighter clutch springs so the clutch will engage sooner.and what ever else would help.
If I buy a Burgman 200 I will be riding two up most of the time with my wife on back. We rarely go faster than 60 to 65 mph but I don't want to wait for a mile and a half to get there, if you know what mean. I don't care if I ever go past 75 or 80 and the videos say even the 200 can run 85 to 90. I just want good performance from 0 to 65. You know a lot more than I do, so what do you suggest and where can I buy the parts?
Hi Mitch. I tried changing the belt on my 2018 Burgman but was really struggling to get the front variator (the outer most side) fully seated on the spindle. I needed to get the belt to ‘ride up’ the variator a little. How were you able to spin your front variator so freely as mine didn’t seem to want to move hardly at all! Cheers.
Hey, on driven pulley, pull the front outer pulley up and push belt further inside then install on the bike then it will give you room to push variator all the way in on shaft to touch the spacer
Are you going to do any videos on that Suzuki AE50 in the future? Great little bikes, but very little useful maintenance info available.
I would love to but USA do not carry that model... so sad :(
higher engine speed means faster wear of the material in it, the same for the clutch and the variator and the belt. Sometimes higher speed is not better, but structurally sustainable machine life without additional service costs.ah ye i have an burgman x/y 1999 and still run
The link for the malossi clutch shoes is missing....and the sliders link
Dr Pulley Sliders 21g - amzn.to/2UhfDEm
Malossi clutch shoes / bell - amzn.to/2Hawxk3
Dr Pulley offers clutch shoes - amzn.to/2SxMxyM
Is the same spring ok?
Thank you
Welcome!