Suzuki Burgman 400 Front Brake Caliper Rebuild Tutorial | Mitch's Scooter Stuff
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- čas přidán 23. 06. 2020
- In this video I am showing you a step to step tutorial how to disassemble, clean, and assemble the front brake calipers on 2007 and newer Burgman 400cc scooter.
*** Tools / materials I used in this video:
Brake pad EBC FA197HH - amzn.to/2WIfNXK
Brake pad EBC FA228HH - amzn.to/3cfm5EG
Pistons / seals - amzn.to/2yLeKhw
Union bolt washers - amzn.to/2zlHZrs
Brake fluid DOT 4 - amzn.to/2GEIHzH
Caliper grease - amzn.to/2Mjtis1
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Short Phillips screwdriver #2 - amzn.to/2K37Zt0
Rag - Rags - amzn.to/2LlaGqV
Paint tape - Paint tape - amzn.to/3cjfpFN
Syringe with tube - amzn.to/2G951U2
Brake mini bleeder - amzn.to/35Lbor3
Ratchet 3/8 drive - amzn.to/2hhmnUs
3" / 6” extension set 3/8 drive - amzn.to/2h7ypMl
12mm socket 3/8 drive - amzn.to/2xM4Edr
8mm tall socket 3/8 drive - amzn.to/3dv3C7h
5mm allen 3/8 drive - amzn.to/2ofCuCg
14mm socket 3/8 drive - amzn.to/2xGn4Ms
Thin block
Air compressor - Air compressor - amzn.to/2LetN6j
Air blow gun -amzn.to/3fCwpIQ
Knife
Carburetor spray cleaner - amzn.to/2Xy8Fiy
Toothbrush - amzn.to/31HSoXI
Oil drip tray pan - amzn.to/3brpgIO
Scotch-brite pad - amzn.to/2xP621n
Fine Grit 2000 sandpaper - amzn.to/2zscAmV
Bowl with warm water
Little bowl
Nitrile gloves - amzn.to/3ceZ5FT
Threadlocker - amzn.to/2SPbY1R
Flathead screwdriver - amzn.to/2jN7lpE
Cotton swabs (q-tips) - amzn.to/2EOXBpn
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Filmed by Mitch Bergsma
Edited on Final Cut Pro X on Mac
Scooter Intro edit by Erik Lauritzen
Check out his websites: bit.ly/2gQe8d4
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07+ Suzuki Burgman 400 Front Brake Caliper Rebuild Tutorial | Mitch's Scooter Stuff
• Suzuki Burgman 400 Fro...
Mitch's Scooter Stuff
/ mitchsscooterstuff - Auta a dopravní prostředky
*** Tools / materials I used in this video:
Brake pad EBC FA197HH - amzn.to/2WIfNXK
Brake pad EBC FA228HH - amzn.to/3cfm5EG
Pistons / seals - amzn.to/2yLeKhw
Union bolt washers - amzn.to/2zlHZrs
Brake fluid DOT 4 - amzn.to/2GEIHzH
Caliper grease - amzn.to/2Mjtis1
----------
Short Phillips screwdriver #2 - amzn.to/2K37Zt0
Rag - Rags - amzn.to/2LlaGqV
Paint tape - Paint tape - amzn.to/3cjfpFN
Syringe with tube - amzn.to/2G951U2
Brake mini bleeder - amzn.to/35Lbor3
Ratchet 3/8 drive - amzn.to/2hhmnUs
3" / 6” extension set 3/8 drive - amzn.to/2h7ypMl
12mm socket 3/8 drive - amzn.to/2xM4Edr
8mm tall socket 3/8 drive - amzn.to/3dv3C7h
5mm allen 3/8 drive - amzn.to/2ofCuCg
14mm socket 3/8 drive - amzn.to/2xGn4Ms
Thin block
Air compressor - Air compressor - amzn.to/2LetN6j
Air blow gun -amzn.to/3fCwpIQ
Knife
Carburetor spray cleaner - amzn.to/2Xy8Fiy
Toothbrush - amzn.to/31HSoXI
Oil drip tray pan - amzn.to/3brpgIO
Scotch-brite pad - amzn.to/2xP621n
Fine Grit 2000 sandpaper - amzn.to/2zscAmV
Bowl with warm water
Little bowl
Nitrile gloves - amzn.to/3ceZ5FT
Threadlocker - amzn.to/2SPbY1R
Flathead screwdriver - amzn.to/2jN7lpE
Cotton swabs (q-tips) - amzn.to/2EOXBpn
Best tutorial video I’ve seen in a while. No editing or cuts just a true blue brake job
Thank you!
I'm sure I'm going to be watching a lot more of these video's in the next couple of weeks. I just ordered new Tires, Brakes, Dyna-beads and a bunch more! I actually started watching these before I bought one and wound up with the same exact scooter as yours. The biggest difference is I'm pushing 70 and don't have any hair. GREAT TUTORIALS Mitch!
😄🙌🏼 thank you! ride safe out there!
Wonderful. Good job!
That was the most informative and detailed video I have ever watched. And not a single word was spoken. I can't wait to get my 400 and start wrenching. I know where to go to learn how to care for it.
Este hombre es un artista.tanto como mecánico y como explica todo en sus vídeos,mejor no se puede hacer.
Un abrazo desde España.
Un lavoro di infinita pazienza e precisione 🤔🤔🤔
I appreciate your doing the Burgman videos.
This is a superb tutorial Mitch...👍
Thank you!
Superb video, small remark to be added at start. Dont let fluid touch any painted surface because it kills the paint. Dont touch the fluid because it causes nervoussystem issues.
I'm a Mitch too, and just bought a 2009 Burgman. I just went to start it and have a dead battery, thanks for the video on that.
Thank you very much, Professor, very useful information
Thanx for this tuto. It's just what I need! Here, take my like sir!
Glad it helped!
, questo Ragazzo 🤔 a davvero l'è palle 🤔👍👍👍
Number One
Great and a very helpful video!, I used copper grease on both side of pads, because it prevent become squeak when apply the brakes, plus I used silicone brake fluid lifetime without change (not subtle for some scooter)
Thank you! Great to know, thanks for stopping by to drop a comment 🤙🏼🤙🏼
Sabe mucho, mis respetos, saludos desde mi País "COSTA 🇨🇷 RICA, PURA VIDA".✌️
Mejor explicado imposible un 10..y que cuidadoso es.
Great tutorial as usual! I plan to just replace the brake fluid in the front brake system. Is there a special bleeding procedure for a 400 with the ABS system? Thanks!
Love your videos, Mitch! It's about time you got yourself a Honda Helix! I just bought my second Helix and I can't wait for warmer weather!
Thank you Mike! My cousin sold me his project Helix! I am trying to save up $$ to ship Helix to Hawaii from Washington State this summer! Very cool! I never ever worked or rode on Helix before.. I am looking forward to get my hands on one! 😄👍🏼
I noticed on your videos about replacing the caliper if there are nicks or scratches. I was trained that they wont cause any problem as there is a lot of clearance between the bore and piston. The important part is the piston and seals. This is what we were taught in Ford, GM and Chrysler Factory Schools. I have followed this with 100% success and no come backs for 50 years and thousands of brake jobs. If they are stating otherwise these days, I suspect it is to sell parts.
Very good , Thanks guy 👊👊👊
👊🏼👊🏼👊🏼
Good video Mitch!! I need to do this to my new Harley I just got. It’s an 2003 so will def check the breaks
Thanks Marcus ! Oh yeah good idea and keep you safe on the road!
Details complete!
Mitch, there is usually a right way around for brake seals. The inner radius has a sharper edge which goes deep in the caliper and a less sharper edge which goes towards the pads.
Este hombre es un genio.
ماشاء الله عليك اخي الكريم تحياتي ليك من المغرب
Very good!✌
Hi Mitch , great tutorials , could you do one on fixing or replacing the seat lock mechanism on a burgman 400 please 🙏thanks Dave
There are some things Mitch shows that I will attempt...this is NOT one of them! Lol
Hey Mitch, as usual, your stuff is top-notch!! I have a yamaha 400 majesty 2009, with just one side with brake. It's the same steps, yes? Also, would you have a vid on how to do the front fork seal replacements? Cheers and thanks so much!!
매우 상세히 알려주는 영상 매우 감사합니다.
Hi Mitch! Do you have a plastic installation for the CH80 like you do for the Honda Elite 250? I swear I can't figure out how to take some pieces off of my CH80.
Thanks! Love the instructional videos by the way
Greetings from ❤🇹🇷❤😷👍
روعة
salve come sempre bravissimo mi potresti dire quanto liquido freni serve per la sostituzione sia anteriore che posteriore e che marca di olio usi ti ringrazio
Hello Mitch,
I recently subscribed. I have a ‘85 Elite, an ‘86 Helix and since two weeks a 2006 Burgman 400, because the Helix flooded with oil the whole driving unit giving a very sharp constantly rattling noise. I know you are in Hawaii now. I am in Montreal, an old man of 94, That Old Bob on CZcams. Question: where is the problem. I am to old to work on it so how much of a repair could cost at a Honda dealer??? In Montreal, Canada. Thanks for the many high standard, very understandable videos.
Hi Mitch! Awesome content!! Quick question. My front brake (honda cbx 750f, from -84) locks while using it. When opening the valve on the caliper the piston goes back and the pressure releases. You think I just have to redo the entire brake system? Or where would you start looking for the issues. Sorry for bad explanation. Cheers!!
Your lever is keeping the pump "engaged" so the fluid cant come back in the reservoir....
How did you get the pistons in that easily? I had to press them in
ICH DANKE DIR !!!!!
Mitch! First off thank you so much! I hope you see this! Or anyone else who may know!! Is this the Same for a 2006 burgman 400? Also where would one find the torque wrench specs like you have listed on the screen? - are they In the manual somewhere? THANKS!
I don't know if you have already found out, but an 06 and 07 are a little different. But if you look on his home page he has a lot of videos for 06 and previous models. I never knew these existed till I started watching his video's and had quit riding bikes altogether. Then I picked up an 07 for 800$ put about 500 into it and it's like new. Love it. (I think you can download a service manual for free)
And the interior of the clamps, where the cylinders work, we do not clean, we go back without removing the polish?
👍👍👍👍👍👍
you should apply loctite on the bolts that hold the caliper carrier!!!
Chill… no needed to yell
Ok, im gonna watch this video. But first i am going to take a nap
Careful measuring the discs with a caliper lads if it has any kind of a lip it's easy to get a false reading, make sure you have the caliper angled so the jaws only contact the wear area. Or use a micrometer or similar
Yup!
🌹🌹🌹🌹
👍👍👍👍👍👍👍👍👍👍👍👍
your old pads were still just fine they would be good spares
Ada suara burung merpati... There is sound of bird...
Haha yes so many birds around here.... strong bird community 😂😂 Java Finch, Love parrots, Doves and others... like this video I filmed for my other channel czcams.com/video/t-KtNwp5V9c/video.html
When we can expect rear caliper rebuild?
It's not the same procedure?
@@RamiAgonistes no
🇧🇷👍🏽👌🏽👏🏽👏🏽👏🏽👏🏽👏🏽
😄👍🏼🤙🏼
4
Hey! cool video you have, with me a subscription!
Why put back that rusty clip