BUSTED X-RAY BIGGER THAN DALLAS *EMBARRASSING* (HOW YOU CAN PREVENT IT)

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  • čas přidán 28. 07. 2024
  • BUSTED X-RAY BIGGER THAN DALLAS EMBARRASSING (HOW YOU CAN PREVENT IT)
    Austin ross is a pipeline welder by day and CZcamsr by night. In this video, he shares the story of the first time he busted x ray weld while welding on a pipeline in OH. It was so bad it was a cutout. This wasn’t Austin’s first pipeline welding job and he had got a little relaxed after passing pipeline weld test and x ray welding test for a year with no problems. Turns out, it is never a good idea to get relaxed when you are making xray welds. Ever wondered what the pipeline repair rules are? Most jobs have a 3-5 strikes and you are out rule for x ray welding. Pipeline welding x-ray is done to every weld on the line so that means you have to stay sharp. If you don’t pass x ray a repair welder will be sent out to repair the weld. Being a pipe welder and pipe welding is something so many look forward too, but remember there are lots of pipeline welding test day and for most a few busted weld test. It happens, it’s more about how you respond to that weld test or bad weld that required a repair. Your motivation and attitude can make you a better all around welder and this video will help.
    Question of the day, have you ever busted a pipe weld test or a pipeline x ray weld? Watch this video to learn more about pipeline welding x-ray and repairs and Austin’s top tip that will help you to never have to make a pipeline welding repair.
    Most pipeline jobs require a pipe welding test of a 12 on 12 branch.
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Komentáře • 428

  • @rougn
    @rougn Před 4 lety +341

    I have never busted an xray weld. Then again I have never welded no clue why I watched this video but very interesting.

    • @plaidjoker1321
      @plaidjoker1321 Před 4 lety +7

      lmaooooo aint this the truest shit!

    • @fixitallpaul4847
      @fixitallpaul4847 Před 3 lety +1

      You really should learn to weld.
      You wont regret it.

    • @rougn
      @rougn Před 3 lety +1

      @@fixitallpaul4847 i might learn soldering but atm i got waaay too much to learn with my job to pick up that skill. I know how much work that is

    • @markbroad119
      @markbroad119 Před 2 lety +1

      hahaha

    • @joons3374
      @joons3374 Před rokem +1

      @@fixitallpaul4847 oooof your x-rays getting busted is some of the most sensual shit that there is hahahha...
      I got this job right now where they, would detect a cunt hair in your welds and it is driving me crazy...
      This job requires very low initial education but once you get into it you will find out that you would quicker get a master's degree in medicine than learn all that is to be known in welding.

  • @jeremyrob3928
    @jeremyrob3928 Před 5 lety +233

    Iv busted a few in 25 years of welding an if someone tells you they never busted an x-ray is a liar

    • @drummerguy676
      @drummerguy676 Před 5 lety +5

      Jeremy Rob amen brother

    • @kf8575
      @kf8575 Před 5 lety +3

      Current job in a pipeshop just over a year. 6G tig 2"s80 on carbon and 316 stainless to start job, both fine. Had 1 repair for a dodgy stop/start on root of a weld on a an 8" elbow so far.
      The two others so far that busted completely were:
      a 6"schd80 6G fleet 5p+ root vodex 6013 for LOF for not grinding the root back far enough, and
      a 6"schd 80 tig root 7016 lowhy fill and cap, failed on porosity in a stop/start point halfway up one start.
      What a time to bomb out, hey!😂

    • @pwmike
      @pwmike Před 5 lety +4

      Yes they are.Or they haven't welded x-ray pipe.

    • @pwmike
      @pwmike Před 5 lety +4

      Almost didn't get hired by a pipe outfit.The boss asked me if i ever busted a x-ray i said yes and gave some bull shit excuse and they hired me.

    • @Pleebian94
      @Pleebian94 Před 5 lety +5

      Met some baby boomer know it all's who claim they never failed a test. Truth is everyone young and old messes up.

  • @tonymedina922
    @tonymedina922 Před 4 lety +57

    X-ray guy to a welding guy, I fully respect your reaction, thoughts and feelings on how you feel about the IP repair. In my opinion, we never want to call a repair on you guys. That just means we have to X-ray it again after you repair it. I would rather be sleeping and waiting for the next tie in weld.

    • @arosswelding
      @arosswelding  Před 4 lety +15

      Lol ya more paperwork.. 🙄 I know what you mean 👌😎

    • @jermlittle1970
      @jermlittle1970 Před 2 lety +3

      Spoken like a true X-ray hand!!!

    • @GoPetty43
      @GoPetty43 Před 11 měsíci +1

      I hear you. I'm a test engineer and spent 12 years doing testing and certification of building products. The worst call to make is to tell someone their product failed the test. The customer rarely handles it well and usually says I was just looking for a reason for them to fail. Couldn't be farther from the truth. The best scenario for me is if it passes with flying colors first try. That means the job is done, we're getting paid, and the client is happy. When it fails it's a pain in everyone's rear.

    • @tonymedina922
      @tonymedina922 Před 11 měsíci +1

      @@GoPetty43 Yep! The worst is when I’m told they haven’t failed in 15 years and then I come along and fail them for multiple things within an hour. That’s the worst!

  • @lopezaggie08
    @lopezaggie08 Před 5 lety +129

    You ain’t welded enough if you haven’t busted an X-ray or test....happens to the best of us

    • @jaredhammonds8255
      @jaredhammonds8255 Před rokem

      20 year old welders be like: "I've been welding for 30 years and never had a repair! "

  • @gregchamberlain8519
    @gregchamberlain8519 Před 5 lety +30

    Austin I'm just an old retired truck driver that couldn't weld anything even though I've tried. Just wanted to say, really enjoy your video's.

    • @arosswelding
      @arosswelding  Před 5 lety +2

      I’m glad you enjoy the videos! We enjoy makin them!

  • @robroy5729
    @robroy5729 Před 4 lety +5

    Not only is this very very good advice for someone in the welding field, but its also great everyday life advice!!!

  • @ryno214chrome8
    @ryno214chrome8 Před 4 lety +3

    Man this is a great topic to talk about , I believe that when you bust any type of test it’s is a wake up call to tighten you skilled, and like you said never get to relaxed in this craft . I’ve been welding for 19 years and every x-ray that I’ve busted I can remember like it was yesterday. I’ve learned from them and it’s made me a better welder for them

  • @chrisv3863
    @chrisv3863 Před 4 lety +28

    Ole timer once told me " You are only as good as your last weld"

    • @davidcrumrine1165
      @davidcrumrine1165 Před 4 lety +5

      There is always someone out there better than you..... A lot of welders need to live by that. Part of the reason I got out of the profession and just started doing my own stuff. Way too many smartass young kids getting in the business thinking they are the best gift to the profession. I couldn't put up with those young mouthy assholes anymore who just wanted to run their cockholsters being mouthy to OGs trying to teach them something. It's them young mouthy ones making welders look bad.

    • @joshuastevens5910
      @joshuastevens5910 Před 3 lety +1

      david crumrine it’s like that with any industry.

    • @chrisv3863
      @chrisv3863 Před 3 lety +1

      Yes but just like any other industry, There comes times where a person says "I've been doing this 25 years this youngster can't outweld or outperform me," then gets put in his place. Just goes to show youngsters are men aswell just some have been taught morals and work ethic. I'm younger and optimistic and have no problem learning if you have something to teach, but just because someone is older or been doing a job for longer doesnt mean them old timers can't learn something aswell

    • @joshuastevens5910
      @joshuastevens5910 Před 3 lety +1

      Chris V The day that you stop learning is the day you should stop. I know truckers been truckin the roads for years and still call themselves rookie cause they learn everyday. Same as welders and whatever else.

  • @MrGjcruz
    @MrGjcruz Před 4 lety +68

    Tip: Don't let others (like fitters or helpers) make the decision on fitment. You are ultimately responsible for entire work, tacks to caps.

    • @arosswelding
      @arosswelding  Před 4 lety +17

      I couldn’t agree more

    • @texasplumr
      @texasplumr Před 4 lety +2

      This, right here.

    • @vangoghsseveredear
      @vangoghsseveredear Před 3 lety +1

      Definitely. I always say, if you fail that weld nobody sees "yeah the fitter really fucked that weld up". Its always your ass on the line

    • @Erwin-eo7iv
      @Erwin-eo7iv Před 3 lety +1

      @@vangoghsseveredear yeah you would say that the welder can see a bad fit up,, and would know the outcome of it,,

  • @MRTYREMULISHA
    @MRTYREMULISHA Před 5 lety +14

    I Busted my 2nd test i had ever done, SMAW open root 7016 LoHi on 3.5" sch 40 carbon . they cut every strap and nick break on the restarts and ti ins.
    Was a learning experience in stick welding LoHi open root, clean and grind every thing to bright shiny metal !

    • @grantrichardson2185
      @grantrichardson2185 Před 4 lety

      Are you guys allowed to feather your tie ins?

    • @MRTYREMULISHA
      @MRTYREMULISHA Před 4 lety +1

      @@grantrichardson2185 yes every one , but we have to take our test peaces into a grinding room to do so.
      You have to manage your time well, 3 hrs for 2G and 5G combined .
      i passed on the second try All straps bent clean and nick breaks were all good to.

  • @SigmaMale1440p
    @SigmaMale1440p Před 4 lety +6

    I really appreciate these videos. Im going to school right now for welding, not sure what direction Id like to take that in yet, but it helps to have this kind of insight as I learn the ropes

    • @arosswelding
      @arosswelding  Před 4 lety +1

      You bet. I’m glad the videos are helpful

  • @evolvedego673
    @evolvedego673 Před 5 lety +1

    Austin, watching your videos made me want to get my hands on welding and I got to speaking with a welder on a job site and we had a bit of free time and had a QC that worked with us walked up on me when I started my first weld ever and he said he doesn’t believe I was very new to welding but he said I had the steadiest hands and best technique he has seen from a newbie welder! If it wasn’t for you man I wouldn’t have started welding!

  • @doublemwelding3997
    @doublemwelding3997 Před 4 lety +1

    Welder with 20 years experience, I was working in a shop building pressure vessels in drum right oklahoma and I was welding a 12 foot vessel, head to main body seam, 2 inch thick material, 0.35 solid wire root pass, 0.45 fluxcore fill pass, sub-arc the rest of the fill and cap, I had 2 slag inclusions when X-rayed out of around 44 feet of weld, not to shabby for that amount of weld on 2 inch thick material.

  • @bowtac16
    @bowtac16 Před 5 lety +193

    I try to bust at least one test a year, just to keep myself humble..

  • @olddawgdreaming5715
    @olddawgdreaming5715 Před 3 lety

    Good video Austin, fantastic information and advice. Thanks for sharing with us.👍👍👏🏻👏🏻👏🏻👏🏻

  • @ypaulbrown
    @ypaulbrown Před 5 lety +1

    Austin, thanks so much for for sharing this with us.... well done Sir

  • @split-yy6nn
    @split-yy6nn Před 2 lety

    I'm not a welder but as my homework to get better I watch videos like yourself. I'm a truck and trailer mechanic and have to weld tread plates and have had to repair scuff liners which are aluminum that have been punched threw and I get great advice and how to tips thanks for sharing 👍

  • @greenoutlaw2894
    @greenoutlaw2894 Před 5 lety

    Good Vid!! An thanks for the words of encouragement!!👊💥

  • @jaisenjaisen2303
    @jaisenjaisen2303 Před 5 lety +14

    As a welder you are only as good as your repair! Guys who never busted in my eyes are rubbish and have no skills to make a repair.

    • @Aesopsnavel
      @Aesopsnavel Před 4 lety +1

      You have them bust in your eyes? XD

  • @bakabaka2061
    @bakabaka2061 Před 5 lety +6

    Wow I busted one of two on a qualifier and i was done. Honestly I very rarely fail RT pipe welds. It's all about the fit up.

  • @JoseValdez-hp9ew
    @JoseValdez-hp9ew Před 5 lety +12

    I remember my first cut out lol my second day welding🤦‍♂️ live and learn haha

  • @sekiride
    @sekiride Před 5 lety +1

    Great vid man. We all have busted a test and X-ray. It happens. Be safe out there.

  • @wadewittman8510
    @wadewittman8510 Před 5 lety

    Thanks for sharing Austin 👍

  • @jbolin105
    @jbolin105 Před 5 lety +8

    It happens to us all. Man it really hurts your pride. I believe it makes you better in the long run.

  • @dariogonzalez6249
    @dariogonzalez6249 Před 3 lety

    Really enjoy your videos,I 💯% agree with you getting complacent and letting someone decide on your nxt paycheck is absolutely a no -no I busted an x-ray ip on first 1" stainless for no transition then after 25 yrs,I felt like Sh#$, lastly at the plant where I tested for 1st time is where I ended my career i did 29 yrs,keep up your videos 👍😃👍

  • @tom-vs3lf
    @tom-vs3lf Před rokem

    I know this video is a few years old but it's really interesting to hear what you had to say as a welder I remember failing a 6-in Arkansas Bell hole one time and losing a dollar an hour I was sick to my stomach.
    Other welders will even look at you like you're a golfer that hit a really bad shot what a terrible feeling

  • @ghrobbs
    @ghrobbs Před 3 lety +2

    Something about the thought of taking a welding test used to drive me nuts! I'd get so nervous & have a million thoughts running through my mind along with second guessing myself.

  • @daveperala4965
    @daveperala4965 Před 4 lety +1

    Cambridge, Ohio that's close to where I live! I'm also a self taught welder on oxy and now mig and hopefully stick soon.

  • @tylervanderlubbe313
    @tylervanderlubbe313 Před 4 lety

    Love watching your videos in Sarnia Ontario Canada right now we all bust them out "road boar " I'm a south paw I get them all the time ,lmao you made the perfect impression of a welder getting a thumbs down keep em coming brother

  • @bjen2005
    @bjen2005 Před 5 lety +20

    @Austin Ross -- You ever see any older quys (40 - 60) in the field starting out as welders -- maybe starting as a welders helper and eventually rigging out. I am very curious.

    • @lsellclumanetsolarenergyll5071
      @lsellclumanetsolarenergyll5071 Před 4 lety +3

      Yes and I support them too. Even into commercial diving too.

    • @randomchannel4886
      @randomchannel4886 Před 3 lety +1

      Yeah i just met one, broke out at 40... pretty good straight forward dude

    • @fixitallpaul4847
      @fixitallpaul4847 Před 3 lety

      I went back to fulltime welding/fabricating after losing a corporate job.
      I was 55 and had not welded fulltime for a couple decades.
      Dont hesitate. Just do it.
      Figure it out get it done and dont look back.

    • @bjen2005
      @bjen2005 Před 3 lety +1

      @@fixitallpaul4847 Thanks for the encouragement Paul. Greatly appreciated.

    • @fixitallpaul4847
      @fixitallpaul4847 Před 3 lety

      @@bjen2005 I may not make quite the money I used to but I actually like what I do now.

  • @seorides3022
    @seorides3022 Před 4 lety

    Cambridge, Ohio is close to me brother. Bout 10 minutes. I love your videos. My dads welded his whole life and pipelined for a few years until I came about, I just got into the trade 4 months ago in a fab shop

  • @johnathonsheehan3773
    @johnathonsheehan3773 Před 5 lety

    Cambridge Ohio is right down the road from where I grew up; we had a farm outside Newcomerstown Ohio; I’ve gota. Few buddies I still go back to visit there

  • @scottwendel633
    @scottwendel633 Před 3 lety

    Hey Austin, i'm not a pipeline welder but 25 years welding and repair of mining equipment and communication towers and antennas. Mainly lots of flux core MIG(you already bout to laugh) but quite a bit of 7018, 7024. Downhill welds were a good ass chewing if Bossman caught ya..Anyhow I like your videos and your attitude. Keep up the good work my man.

  • @raunchymangos7468
    @raunchymangos7468 Před 3 lety

    Just getting into the trade. Best money here in Louisiana. Your page is a great place to get better acclimated.

  • @papahajek5383
    @papahajek5383 Před 3 lety +2

    I failed on Aluminum bronze. The inspector showed me how to grind it after the root and I never failed again. I would have been more embarrassed, but no other welder was even given the chance to take the test. That insured my position as long as I wanted it.

  • @billarroo1
    @billarroo1 Před 3 lety

    "Don't be afraid to take chances", "there's a fine line there" !! A ha ha, good one 😃😃😃 Everytime I get comfortable I get a shock !! Great Video THANKS

  • @handmadeinportland4125

    Man, I miss pipeline welding. Up in Alberta, late 90’s. Good times.

  • @drums2god
    @drums2god Před 5 lety +2

    If you haven’t busted an X-ray or a weld test you haven’t been welding very long. I’ve done it, every welder I know has done it. It sucks but it’s part of this life. I’m a combo hand and have busted tests I’ve taken that I’d never done before just pushing myself to see what I can and can’t do. Stay humble, stay honest, and keep going.

  • @payman8573
    @payman8573 Před 5 lety

    Hey man, you got any advice on sponsorship and getting sponsored to become a welder in the states? Im from Canada so once im done school (1 year left) id like to move down to texas or something. Would it be easier to complete my apprenticeship here or just try to apply to as many jobs as i can in the states?

  • @lukepodmore7810
    @lukepodmore7810 Před 4 lety +1

    It hurts when you care about your work and what you do 👍🏻 live & learn

  • @eloy9563
    @eloy9563 Před 5 lety +3

    When i first got out as a welder, i took a pipe welding test. It was a 6gr test with flux core on an 10inch heavy wall pipe. Only one of the pipes had a bevel. Man i busted that test faster than what a corvette does on a 1/4mile race track. That was my first time doing flux core on pipe.

    • @arosswelding
      @arosswelding  Před 5 lety

      Lol never heard that analogy. It happens.

    • @eloy9563
      @eloy9563 Před 5 lety

      @@arosswelding lol yeah

  • @christopherwalker1294
    @christopherwalker1294 Před 4 lety +2

    Plant hand/combo welder. I've busted about 15 welds in 8 years. Only a couple have been within the last 5 years. Alot of stressful nights going home wondering if that shit you left in that pipe is gonna make it or not🤣 About 2 years in I was getting good, and started to get a little cocky, and what do you know... a 30 in about 2 inches thick, that I couldn't get a bead in the bottom of for nothing. I had to go tell the foreman to put somebody else on it, cause I had been up in the rack fighting it for 6 hours and hadn't gotten anywhere with it. So that shut that cocky shit down real quick, when ya gotta go tell the boss to put another welder on it! You got a good attitude bud! Love the videos, keep up the good work

  • @chrisrock2111
    @chrisrock2111 Před 4 lety +1

    Bro I live right by cambridge. I'm oilfield. Been in it 7 almost 8 years. I couldnt do the pipeline I enjoy the frac more. But I hate this area, lived here my entire life.. considering going to texas right now cuz I've lost work yet again up here. And I'm just sick of always loosing work around winter.. but just wanted to say I've probably seen ur truck driving around cuz we had a yard in cambridge. Stay safe man.

  • @justinlongoria9306
    @justinlongoria9306 Před 5 lety +5

    PLEASE do a video where you call/chat with Andy, I want to hear more of his funny stories. You can't buy experience like he has.

  • @calebsyork6215
    @calebsyork6215 Před 3 lety

    Yes I had a weld on 1 inch plate that didn't take they pick it up put little pressure on it and the weld snapped.

  • @johnthomas8605
    @johnthomas8605 Před 4 lety +1

    I went to test at a structural fab shop. The test was supposed to be a couple different MIG welds, a blueprint test and they said they wanted someone with "familiarity with TIG" the MIG welds went easy. The TIG portion was to run some fillets on thin gauge stainless. It was only the second time I'd ever lit up on stainless and "bust out" does not describe how bad I did.
    The blueprint test was Steeewwwpid too but I got that.

  • @madelinewoolsey5195
    @madelinewoolsey5195 Před 5 lety +1

    Can you make a video about rookie welder mistakes?

  • @peterroper9090
    @peterroper9090 Před 4 lety

    Wanting to get into pipeline, complete novice at the moment going to college to learn a bit but where to go after that? Planning to pick up any welding work possible to start out but where to go from there? Im in the UK and never hear anything about pipeline

  • @yonosed7926
    @yonosed7926 Před 5 lety +3

    I busted a 100% uphill weld test on 2 1/2” sch 160 pipe from mostly having the same attitude you mention in the video. Having never really done too many uphill root passes really got me on that one. They allowed only so much of a crack and I got exactly that much. I didn’t feel so bad at the end of the day though.... the other 3 welders didn’t pass either 🤷‍♂️

    • @arosswelding
      @arosswelding  Před 5 lety +2

      Ya that always makes a guy feel better when you’re not the only one lol.

    • @robertwatson818
      @robertwatson818 Před 2 lety +1

      You "busted"--what did you bust?? You mean you failed?

    • @yonosed7926
      @yonosed7926 Před 2 lety

      @@robertwatson818 yes, I failed the test since it had an 1/8 “crack” when they bent the root strap

    • @robertwatson818
      @robertwatson818 Před 2 lety

      We had welding instructor here tell us he failed a test early in his career after driving 250 miles to test. He later found out that almost every candidate failed that day. The "inspector" was later fired from that job. I audited the welding course here and their were test coupons laying on the instructor's desk. I asked about them and he said the sate became concerned about the skill level of the instructors so they made all the instructors in the state take a pipe welding test--6G. He had passed and kept his coupons to show the students. I asked him how much pipe welding he had done. He said only a little at times--but welding is eliding and if you apply your techniques and concentrate--you will pass. Must work as he passed.

  • @pete389man8
    @pete389man8 Před 5 lety

    Good video. Happy Friday Austin

    • @arosswelding
      @arosswelding  Před 5 lety

      Thanks! And thanks for watching. Happy Friday to you too!

  • @mckinleycorbitt5465
    @mckinleycorbitt5465 Před 5 lety +1

    Had a weld where I am at. And it leaks water. A welder welded it and it Shot exray and when we went to hydro. It was leaking some water!

  • @albertozermeno3904
    @albertozermeno3904 Před 5 lety +9

    I felt the same way, I was like, dont pay for the day, it was a 12 , schedule 160, felt like dragging up. lol

  • @carthius
    @carthius Před 3 lety

    i am just getting into welding school. Just got done reading up on IP today actually. What would you say is best way to avoid this? From what I watch on youtube i assume as long as you can see the key hole you should be getting proper penetration but again im still green

  • @keithmcmullin2999
    @keithmcmullin2999 Před 4 lety

    My dad owned a industrial x-ray buiesness
    Worked my first pipe line at 16,. 100 percent
    X-ray, 36 inch, 4 miles long , Granada hills, 74
    I knew I wanted to be a pipeline welder,
    I learned from the best, it was great,

  • @jeremyvanallen1530
    @jeremyvanallen1530 Před 4 lety +2

    I failed one once on 6' diameter. 1/2" ip on the T.

  • @dylanknaeble4608
    @dylanknaeble4608 Před 4 lety +3

    I’m studying rn to be an inspector. really cool that you’re talking about this stuff not many people do

  • @hawksailor
    @hawksailor Před 5 lety +5

    I'm an X-ray Technician and I try to be cool enough with the welders especially on tie ins, if I see something In a weld and they are still right there, I let them know what it is I'll mark it on the pipe and let them fix it and re-shoot it and ditch the first set of film so they don't get a repair on their name. (I am not trying to take anyones money, we are all there to do the same thing and that is to make money)

    • @enlightened1onewon
      @enlightened1onewon Před 5 lety +1

      Nice

    • @randomchannel4886
      @randomchannel4886 Před 3 lety

      What if you get audited

    • @hawksailor
      @hawksailor Před 3 lety +1

      @@randomchannel4886 the film is there that shows nothing is wrong and the report doesn't say anything is wrong so audit away

    • @baszar24
      @baszar24 Před rokem

      Being cool like that with welders makes them abuse that helping hand a lot of the time, more trouble then it's worth.

  • @Fordbronco68
    @Fordbronco68 Před 3 lety

    I haven't welded pipe in over 7 years but I busted a few x-rays in my time. Part of me misses being on the road but after changing careers I am enjoying my time at home with my wife working at one of the chemical plants I used to work at as a contractor. Welding afforded me a great life when I was younger (started pipe welding at 20 years old), while most of my friends were still in college I was travelling the PNW to various mills and chemical plants mainly TIG welding but I did cert for stick welding as well.

  • @Subway1427
    @Subway1427 Před 4 lety +1

    The only test I busted was my stainless Tig in the 6G position on XXH wall. And I know what you're talking about. I felt the same way, just wanted to find a corner to crawl into and hide until everyone has gone home. Passed on the second go, but damn. That sucked

  • @JJA_88
    @JJA_88 Před 2 lety

    I sure do like your channel buddy.. I had a book back in 2008. I am an IBEW Member nowadays ❤️🙌🏻

  • @ScavHelperMan
    @ScavHelperMan Před 5 lety

    Worked for a good company for about a year and a half. Made tough welds in the rack, easy welds on the ground, 5 chrome, stainless, etc. Just caught a repair. They shot tracers. Tracers passed. Dug into the weld. Repaired it. Shot bad again. Down the road I went and I'm still looking.

  • @berwidwhitaker2360
    @berwidwhitaker2360 Před 6 měsíci

    Your still an awesome welder man😊

  • @davidleblanc9676
    @davidleblanc9676 Před 4 lety +1

    Hey it happens to the best of us you can make 1000 good ones but bust one and all those thata boys go out the window but your a master of your craft and me..I love your stuff

  • @Mack.of.all.trades
    @Mack.of.all.trades Před 5 lety

    How long do the pipelines last?

  • @rigweldernomad932
    @rigweldernomad932 Před 5 lety

    Thank you for your advice

  • @jamespuckett829
    @jamespuckett829 Před 5 lety +4

    I busted 4 times in the shop I work at, but management has no concept of a test. They thought you could do it in 10 minutes. So I did 4 of them the way they wanted. I aced the 5th one but I did it my way.

  • @texasplumr
    @texasplumr Před 4 lety

    I guess the pipeline has slowed down for a while and this is now a year older. But we all bust an x-ray on occasion. It's been a long time for me but I haven't chased the pipeline since the oil prices dropped out the bottom back in 1986. That recession took a lot of my friends out and forced me to change trades for a while. It's nice to mix it up though. Here I am now, 66 and preparing to retire and building a replica of my very first welding rig! It was a 63 Chevy C30 that I built during my junior and senior years in high school. I couldn't find a 63 that I thought was salvageable but I did finally find a 65 that wasn't eaten up with rust and wasn't beat up. And unless you're a purist or someone obsessed with 60-66 Chevy pickups an trucks, you'll never know the difference. The double hump dash and the knee knocker windshield are not terms that most people even recognize as anything significant. But that's what I'm going to do as a retirement gift to myself. I'm in no hurry to finish, I just have the rest of my life. And when I'm finished with it I may just give it away to some young man or woman trying to get started in this business. And don't worry, it drives like a brand new truck! Because underneath, it is.
    Keep doing what you're doing Austin. We didn't have any of these tools when I was coming up and they are so damn valuable. You're helping others who are trying to get their feet wet and that's a damn good thing. Sorry that I don't ever comment on your posts but I'm usually reserved and kind of shy. But I wanted to drop a comment here and say that the person who's never failed a test or an x-ray is a person who's never done this kind of work. It happens to everybody and you just have to rise above it all and remember who you are and how hard you worked to get here. You're much more than that one test!

  • @doncodman913
    @doncodman913 Před 3 lety

    Hi Austin . What would you say was the cause of the fail ... not enough amps ? wrong rod ? travel too fast ? regards Don .

  • @emmo584
    @emmo584 Před 5 lety +2

    You need some pics and video on what a failed weld looks like and how u fix and or repair the bad weld ....

    • @arosswelding
      @arosswelding  Před 5 lety +3

      I’ll take note of this and do a video about it when I get the chance. Thanks for the suggestion.

  • @shimxxl
    @shimxxl Před 3 lety

    I live 20 miles south of cambridge OH and work at a compressor station that feeds into markwest seneca station in summerfield

  • @mrsquanch2211
    @mrsquanch2211 Před 4 lety

    “Don’t get comfortable” amen to that brother

    • @tsi87supr60
      @tsi87supr60 Před 4 lety

      Don't get nervous either.
      Id rather be confident & comfortable over being nervous any day.

  • @tylormoyer9240
    @tylormoyer9240 Před 5 lety +3

    I actually failed a test for a big company about 5 years ago. It was a very high paying job and I worked 12 hours the night before. And to be honest I’m glad I failed that test because I am very happy at the job I have now. So yeah if some one says oh I never failed a test is definitely not telling the truth or just haven’t taken enough

  • @kevinike7319
    @kevinike7319 Před 5 lety +8

    The first test I busted was my 3rd time testing. I of course felt horrible. Long drive home. They let me retest, I busted it! Talk about reality check! Was hard to feel confident or comfortable to take another test. But a week later, got a test, it took me 11 hours to do a butt & branch. Cause I grinded the hell out of every pass. Unnecessary? Sure, but I passed. That was about 14 months ago.

    • @randomchannel4886
      @randomchannel4886 Před 3 lety

      What they bust you for? Slag in nick breaks? Root bend? face bend?

    • @kevinike7319
      @kevinike7319 Před 3 lety

      @@randomchannel4886 on my 6g butt weld, nick break, I had big piece of slag. They let me retest 3 days later. On 6g butt weld again, on nick break again, I had a piece of slag 3/32, they busted me. I questioned it since tolerance should have been 1/8. They said since I busted 1st time, they cut tolerances in half and the slag was 1/32 too big. I said "u can even see a 1/32"!!! But they sent me out. But we're all gonna bust some tests. We're all gonna come up against some shit inspectors. Just gotta keep a positive attitude.

  • @mwilliamshs
    @mwilliamshs Před 3 lety

    Weird that the description of this video is the first I've read of yours (out of at least a dozen) that refers to you in the 3rd person.

  • @jerrysean1153
    @jerrysean1153 Před rokem

    Im a xray tech at an aerospace company here san diego, with no exp performing xray test on pipe, any advice on transitioning into the pipeline industry?

  • @lonner98
    @lonner98 Před 4 lety +1

    I've busted a few tests. Everytime it was do to me psyching myself out.

  • @jaredatencio8612
    @jaredatencio8612 Před 5 lety

    Hey Austin, what’s your opinion on the Original pancake hood compared to your CMR and Empyre south? Thanks

    • @arosswelding
      @arosswelding  Před 5 lety

      It’s just heavier than the cmr an empire south. It’s still s good good though.

  • @bnsimanton
    @bnsimanton Před rokem

    my first xray was on 3/4" (yes 3/4) at a 45. small pipe is terrible hard to control anything on. i was young and cocky as hell and went into it showing off. the 1 to 2 o'clock was filled with black specs on xray. porosity. i had to grind, repair and retest. knocked me down to size in a hurry.

  • @NSW
    @NSW Před 5 lety +11

    You bet I have failed, it happens. That's why welding is one of the most controlled jobs on earth beacose it's hard.

  • @grantrichardson2185
    @grantrichardson2185 Před 4 lety +1

    I’ve always wondered how often this happens 🤔Been shop welding my whole career and reality is......u can get away with a lot of dog shit. Been building tanks recently and we always have to check for leaks and leaks seem to happen more often then I imagined and wondered how long it took for a lot of welders to law flawless beads not ever having to worry about inspection?

  • @keithmartinez07
    @keithmartinez07 Před 5 lety +11

    If you ain’t busted a X-ray or test you ain’t welding enough!!

  • @thomasrichardson4653
    @thomasrichardson4653 Před 4 lety +1

    I love sitting around the bench talking about cut-outs and repairs lol. If you ain't failin, you ain't weldin.
    How about opening up the pipe to get rid of the defect, re-welding and the inspector re-shoots and brings back the same image talking about I don't think you went deep enough LOL. Ummm, Let's try 180 degrees and do this repair again inspector man.
    How about the seam weld from the pipe manufacturer has porosity in it but falls within the HAZ or your weld and fails on your number lol.
    Porosity in the cast fittings falling into your HAZ and failing under your number.
    I do a bunch of small pipe Tig/flux core dual shield shop alloy pressure vessel stuff with tight defect tolerances. The smaller the pipe the less you can get away with.
    Mad respect to the pipeline guys. It looks touch out there.

  • @navalukthrasher9269
    @navalukthrasher9269 Před 2 lety

    Hi from Edmonton, Alberta. I am a non piper welding Journeyman. Aircraft, Marine, and structural. I became a CSA Certified Inspector, now to be an Welding Engineer. Alberta has the dirtiest oil, Bitumen. What some of the lax welders from Alberta do? use mud to pass X-ray testing.

  • @ericwarner7506
    @ericwarner7506 Před 5 lety +2

    Busted 2 downhill tests last fall

  • @mauricesmith4382
    @mauricesmith4382 Před 4 lety

    Was it a dark line or a white line on the film

  • @dacewinans890
    @dacewinans890 Před 5 lety +1

    Hey man love the vids I'm taken my welding course now and it is soo fun I want to be a pipeline welder to and I have diabetes like u man how is it on the pipeline with diabetes

    • @arosswelding
      @arosswelding  Před 5 lety +3

      It’s not bad, at least for me right now. I just try to eat at the same time everyday and have food close when I’m down in a bellhole or somethin.

  • @berwidwhitaker2360
    @berwidwhitaker2360 Před 6 měsíci

    I busted a 2" sch. 40 test ...made it through stringer and hot but my cap was way to high...

  • @krystalwithak00
    @krystalwithak00 Před 3 lety

    Out of 32 x-ray test for the DoD the one that gave me a fit was on .125 plate, double bevel, open root and wait for it . ..........flat. It was on carbon to stainless 309 rod 1/16th I busted bigger than ever, IP also. Needless to say I passed on the 2nd try. After all them test in every position a dern flat position got me.

  • @markcampbell5039
    @markcampbell5039 Před 5 lety +1

    I've busted x-rays. Its embarrassing. I questioned whether or not I was good enough to be where I was at the time. I tucked my tail between my legs and went right back to it. You have to. Just make it a learning experience and show that you care about quality and you have a good attitude even when you fail. Do your best not to make the same mistake twice. Don't get complacent.

  • @buzzsaw301
    @buzzsaw301 Před 3 lety +10

    I never understand the "thumbs down" on an informative video that is completely non offensive or explicit.

    • @Erwin-eo7iv
      @Erwin-eo7iv Před 3 lety +1

      Maybe, from the guys who have to grind out the welds :)

  • @FelonyVideos
    @FelonyVideos Před 4 lety +6

    My company just bought a small mig welder, because I told them I could weld, and they couldn't get a real welder fast enough. To be fair, I told them I had never mig welded. I hadn't welded anything in 40 years (I'm an old engineer).
    I watched a bunch of CZcams videos, and figured it out on my own. Made a few practice runs, seemed fine. Beads looked pretty, after the first 2 crappy ones, figuring out gas flows and voltages.
    Got on the actual piece that needed repair. In my defense, the part was dirty, rusty, and the shop help was unable to clean it. So I cleaned it up as best I could. Then I welded it. It was a massive ugly mess. It failed pressure test. Of the 5 original leaks, there were still 5. 😂😭
    I had made jokes about the original work looking so ugly, even before it failed test.
    Humbling. It shook me to my core. I lost doubt in all of my abilities. I was always best in class, and learned to stick and gas weld when I was 14. I thought it was in my bones. Welding was something I had mastered as a kid, and I thought I was way past such simple tasks.
    I will go in tomorrow, Sunday, and cut everything out and start from scratch with new parts, my nickel.
    But no matter how pretty and perfect I make it, that first job will never escape my memory, and humility has been forced upon me.
    I really respect you guys, all you welders, who work in such harsh conditions. I spent my entire life in the air conditioning, and i sure appreciate the gift from God that allowed that, too.
    Thanks for the video!

  • @chrisrock2111
    @chrisrock2111 Před 4 lety +1

    Did u get to repair it after u busted it? Or do they have to have someone else come redo the weld?

    • @arosswelding
      @arosswelding  Před 4 lety +1

      It depends on the job. Sometimes you fix it yourself but most of the time there is a repair welder and he’ll come fix it.

  • @SweatyWelder68
    @SweatyWelder68 Před 5 lety

    Austin ...my Brother from our Heavenly Father...your Honest /raw content is what 's gunna make you a youtube Icon!!!seriously I just ordered one of those Wens Lenses and it better be good...Lol!$150.74 delivered not bad....if it lives up to the so called standard..of AO weld cool...freom the late 80's n 90's..

    • @arosswelding
      @arosswelding  Před 5 lety

      Lol ya kinda pricy but I really like mine. I think you will too.

  • @joshoakley2091
    @joshoakley2091 Před 5 lety +1

    Live in Cambridge Ohio, alot of pipe has went in the ground around here the last 8 years.

    • @arosswelding
      @arosswelding  Před 5 lety

      Ya you’re right. Lots of work has been goin on there.

  • @Stock.S550
    @Stock.S550 Před 4 lety +2

    I have busted 2 weld test and 1 xray. Ive been welding fir 4 years and i was the cocky one my first year in. Was braggin about how i Havent busted a test yet then the next day i busted 6g

  • @user-normalguy78887
    @user-normalguy78887 Před rokem

    Both. Lol. I never had a cut out but it was close. I have failed a few test. I am willing to bet I'm the most nervous welder ever tested. Lol. Been welding for 20 years.

  • @jamesportwoodjr9148
    @jamesportwoodjr9148 Před 5 lety +2

    The background music is to much but great video man keep them coming local 72 loves em

  • @TheCummins1212
    @TheCummins1212 Před 5 lety +1

    I had 3 bad out of 22 on my first vessel. 2 were porosity and 1 was slag line. Slag line was completely my fault for not squaring up my root in the high low and I’m right by a door so that prob explains the porosity. That was 2 years ago and it feels like yesterday the Radiographer was handing me the film and explaining how to lay it out to find the repair.

    • @arosswelding
      @arosswelding  Před 5 lety +1

      Ya that wind will get you every time.

    • @TheCummins1212
      @TheCummins1212 Před 5 lety

      Austin Ross Yes it will, I do what I can to at least keep it closed when I’m throwing the root.

  • @davestationuk7374
    @davestationuk7374 Před 4 lety

    Who does the chop outs then ? When a weld dips

  • @ypaulbrown
    @ypaulbrown Před 5 lety +1

    Cambridge Ohio, John Glenn the astronaut grew up there... And Big Muskie the largest dragline ever at 220 cu yds was there too... little trivia for ya...