Building a 50 km/h Fat Tire E-Bike (1200W)
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- čas přidán 16. 05. 2024
- 🚵 Order your Himiway Cruiser here - geni.us/0hxSC9n
✅ Bafang BBS02B Mid drive kit (48V 750W) - bit.ly/3PcrQbT / geni.us/VQFF2
👉 Battery mounts (custom made) - ebay.us/rZDkR5
✅ Creality 3D printer - geni.us/IuLA579
LED headlight mount STL - cults3d.com/:1377461
Parts: (AliExpress / Amzn)
✅ 18650 cells (70 pcs) - eu.nkon.nl/inr18650mh1-3200ma...
Cheaper, lower quality alternatives :
► bit.ly/3TnWxxd
► bit.ly/3V5fHZW
► bit.ly/3V2um8h
► bit.ly/4c1XYbV
Assembled battery pack (52V):
► geni.us/QWUCl
► bit.ly/3v0rePD
► bit.ly/3Z64pEb
► bit.ly/3v2F7Ng
► bit.ly/3IwUrog
Battery case (52V) - bit.ly/3Ir7gR7 / geni.us/AfzVa
18650 Insulation rings - bit.ly/3TnIhEG / geni.us/rUjb
14S Li-Ion Smart BMS (40A) - bit.ly/3V7EDzR / geni.us/FADU2
58.8V 3A charger (GX16) - bit.ly/3V8JwZE / geni.us/d4z52
LED headlight - bit.ly/3IqwhMf / geni.us/Uw4891B
Thermal conductive glue - bit.ly/3hbSUKD / geni.us/H4TpXBv
Fiberglass sleeve - bit.ly/3IrXFcP / geni.us/iBXm
Kapton tape - bit.ly/3VOhzUj / geni.us/VOVm
Pure nickel strip (10m 0.1X6mm) - bit.ly/3Yfq24A / geni.us/BhQA4Uw
Insulating paper - bit.ly/3jGjKLH / geni.us/vlrhD
Fiber tape - bit.ly/4c43drC / geni.us/p3KX
Heat shrink tubing - bit.ly/4c7c9wa / geni.us/WZeB
Foam tape - bit.ly/3VbyCST / geni.us/wU15
GX16 charging port - bit.ly/3iTxPVF / geni.us/TxAjoe
Liquid tape - bit.ly/43ANz1N / geni.us/y5ph
XT90 connector - bit.ly/3V7FOPN / geni.us/kCeL
M5 12mm bolts - bit.ly/3WcfK3z / geni.us/WBflBf
Tire liner - bit.ly/4a4MQZR / geni.us/wq6UDUd
Fat tire - bit.ly/3T9tUSY / geni.us/7wPt
Shimano hydraulic brakes - bit.ly/439aWRh / geni.us/vj2KtDD
Brake discs - bit.ly/434zf2H / geni.us/lcuFc
Brake disc adapters - bit.ly/3uGTdjC / geni.us/AjAKGwG
Shimano 10 speed rear derailleur - bit.ly/3Tpy3DA / geni.us/ap2JG4
Shimano 10 speed shifter - bit.ly/4c2vXkt / geni.us/m6RKRcP
Chain - bit.ly/3IrZ6rJ / geni.us/ahZsK3
Grips - bit.ly/3FkB3ca / geni.us/FUMO9
Pedals - bit.ly/3Z0Yi41 / geni.us/lFqq79
Bafang gear sensor - bit.ly/435FAuu / geni.us/Y4VuOmA
Programming cable - bit.ly/4a04oq1 / geni.us/Uczl
Headlight switch - bit.ly/3Iqymb1 / geni.us/VE2brO
Waterproof connectors - bit.ly/3V7ikdV / geni.us/aPoxgq
DC step down converter - bit.ly/3IsFyUb / geni.us/VkFjHw
Cable wrap - bit.ly/3C8bHxD / geni.us/CxYqocL
Cable strap - bit.ly/3W6Qj3d / geni.us/ZSdPF
Tools:
TS101 soldering iron - bit.ly/3HUzrI9 / geni.us/owyDm5G
Spot welder - bit.ly/4c3dlAW / geni.us/AKJpvo
Multimeter - bit.ly/3vS2aKG / geni.us/UmrhyYk
Cordless drill - bit.ly/4bZg5PN / geni.us/A5AZi
Wire stripper - bit.ly/4dG6Jt2 / geni.us/6ep
Step drill bits - bit.ly/3Pe3fU6 / geni.us/xYRx7J
Bike repair stand - bit.ly/3v1ftZ8 / geni.us/LzOB11
Bike repair tools - bit.ly/4a4jIC4 / geni.us/80zf
Brake bleed kit - bit.ly/3v4GCuj / geni.us/a48d6G0
Heat gun - bit.ly/3SyxaYX / geni.us/spT5M
Socket tool set - bit.ly/3IqOFEL / geni.us/peCCa
Hi there! In this video I am using a BBS02B mid drive kit by Bafang to convert a fat tire mountain bike into a fast and highly capable e-bike. With a battery capacity of just over 800Wh, the e-bike is able to push over 1200W into the rear wheel. The battery mount and a few other parts are 3D printed and are holding just fine after more than 500 km of test riding. Currently my favorite e-bike.
Thanks for watching!
0:00 Intro
0:36 Battery build
14:30 Video sponsor
18:07 Bike disassembly
20:02 E-bike conversion kit
21:12 Battery mounts
25:30 Installing the Bafang motor
27:30 Sprucing up the wheels
30:21 Assembling the drivetrain
32:04 Installing the brakes
34:35 LED headlight
35:44 E-bike cockpit
36:36 LED headlight mount
37:50 Headlight wiring
39:20 Speed sensor
40:25 Pedals and saddle
40:54 Connecting the cables
42:47 Programming
43:37 Turning on the e-bike
44:31 The result - Věda a technologie
✅🚵 Order your Himiway Cruiser here (£200 off UK Website!) - geni.us/0hxSC9n
Wow. Impressive how you know all of this. Seeing the whole bike built from parts. But so many tools needed.
I just did the same except my bottle bolts were pulled loose after a car hit me from the side had to use rivnut gun and drill 1 out ! Top stuff !
I have built & bought several ebikes, currently rebuilding 2 that were damaged by flood waters from hurricane Ian in Florida and a new BBSHD fat bike build. Mechanically I can pretty much repair or replace anything on a bike, but that battery build blew me away. Very impressive.
Really bro called us poor in all kinds of languages
What a lovely build. You did an amazing job. Nice work bro.
The man, The Myth, The legend. your work impresses everytime. everything has a personal touch. Attention to detail is meticulous. I specially liked how you built the relay system for the lights. Would have never occurred to me. Thanks for another flawless build.
Haha, thank you so much! Kindly appreciated. Will most likely be using these lights for my build from now on, the light output is amazing for the price.
Yeah the whole build was impressive af, but the relay to turn on higher volt light section completely shocked me, that's what dedication looks like.
Really clean.
nice job...I like more your build version of the bike
Thank you Donny! A full and comprehensive Video very Professional build!!30mph is enough for any fat bike!Very Enjoyable Viewing You really made that build 💯percent Neat and Tidy!👊👊👊🙏.
🤘😎🤘
Thank you so much! Truly means a lot to me ✌
Respect Mate you are an artist. I wish I could afford to pay you to make me one. Iv'e watched a few Bafang builds yours is the most competent I have seen yet. Love the 3D printing and attention to detail you put in. NICE!
Thank you! Much appreciated. I will be putting my e-bikes for sale. If interested, feel free to reach me at donnyterek@gmail.com
Very much yes!
This is a great motor, so much torque. I have the same motor, but I changed the settings, so I get full power all the time when I'm on the throttle, but I put it on a hard tail 26x2.5 mountain bike and it eats hills for breakfast I would love it if I could make my own battery's 👍🏾
Awaiting your next video for the review of the Bafang & the top speed, etc.
Coming soon.
Hello dear friend I thank you for your information on your ebike motor respect 😅
What was the beam pattern like. Many of these non-DOT approved headlights have high intensity artefacts in nearfield/foreground which reduces distance vision and wastes light.
Mannn you smashed with this insane build..... just PRO 🎉 Really good Build, just Amazing in any single detail ❤ Did you sell it afterthat?? Everyone must be happy with such a quality build❤
What filament do you use for your prints? Any concern on the plastic warping when you place the DC converter in the sealed printed container?
Using PLA, no issues so far on a few of my e-bike builds. The DC converter does not produce much heat.
Hmmm how do you prevent runaway thermals with projects like this?
What size battery cells would you need for the bafang battery??
can you do a video on how to make a rear rack battery pack please. that will be my next project to extend my battery range.
Hi, I am planning to make something similar in a few months.
I like it, Very nice build. What’s the material cost to build a 52v, 13ah battery?
Don't really like fatbikes but that really looks clean and fun.
your work is looking more and more professional .... if this was your favorite bike you should have gone with the 1500 w ..... your battery is really upgraded every time i see it .... i even like the bike myself .... good work .... 😉👍
Thank you so much! I kindly appreciate that you notice these details. Would love to try the BBSHD now. Hopefully a build with it is coming soon.
@@DonnyTerekthe bbshd is a beast, been using 2 of them for years, they take so much abuse and can be pushed to crazy levels of power.
Which display is this?
I believe 1200watts on bbs02 is its peak power but only when using 52v battery, 48v doesn't hit peak watts on 750w, i had a bbshd with 48v and its peak watts were a shy over 1000watts but when i use my 52v i can get up to 1500watts.
Any fuses frightning
The BMS board acts as an adjustable fuse.
make engwe m20 part two
Clever guy impressive work nice attention to detail. Cables look a bit messy but im OCD..
Thank you!
Holy F, is that Vilnius? Yes it is!
the new JBD Wiring for their boards suck hard !
EKD01/B02N display is the best for me
Seems like a nice display too.
This seems so far beyond me I am absolutely sure I would miss this up
Great build! I don't understand why my 52V 1000W BBSHD is ... 1000W and your 750W BBS02B is 1200W ? In any case another video about the programming would be appreciated!
Thanks! You are not mistaken, the BBSHD is stated as 1000W and the BBS02B as 750W. I just wrote the actual power number that I get from this 750W motor which is over 1200W.
1200w on that bbs02 is the peak power but only if you use 52v battery
Your 52v bbshd will do more than 1000watts, check your display has a feature to show its power curve for watts, 500c or dpc-18 are good displays, i use 52v 20ah em3ev battery with my bbshd mines peaked at 1486watts so far.
Your a beast mate, totally mental bike builds!!! Stupid question though does a wheel diameter help top speed, on a 15000-2kw hub motor, what size wheel would you recommend if i want to reach an easy 50-55kph,cheers bro😊
Thanks! Much appreciated. I'm not too sure but I would think that the wheel size wouldn't matter too much at top speed. I'd go for 26" though.
@@DonnyTerek any reason why 26
@@alitoroganan2442 It's still a standard size for hub motor kits. Also if I'm not mistaken, the larger the wheel, the more strain is applied to the motor for initial torque.
The battery build is an work of art🫡
[Applause]
That is brilliant
Please learn how to solder properly.
where are you live?
all of the links to the battery cells don't work. Are you able to provide the battery cells that you used please.
Hi, please check if the links work now, thanks.
@@DonnyTerek unfortunately they still do not work.
@@97JoMiller Please check the nkon.nl link now. I guess others won't open because they are AliExpress and might not support your country.
Good for wild
you mean 15 mph bike ;) hahaha
Do you sell bike?
No torque plates fir frame
Not needed for this kit.
have you ever shorted out battery @@DonnyTerek
Not that I remember, but the BMS has a short protection.
Ohh.
Can I please hire you to convert my fat tire bike?
I would love to! But I'm afraid shipping would make most of the cost.
could always come to northern ontario for a weekend visit... I could make up an extra bed 4 U....! @@DonnyTerek
@@mikehowie8565 Thank you! Will keep that in mind!
I see thumbs up or thumbs down and don't know how to love a comment on here but sounds great... hope you stay n touch! You do amazing work & have great bike knowledge!! peace....@@DonnyTerek
I thought I know a lot about e bikes…
bro its over 750W cops will hunt you down and drag to jail xD
8vegl muzkore klarinet😊0 4:25
👍🚴🔋😍
yo where can i get those 3d printed spacers? Am i over looking them? i only need yours so i can edit them to fit my frame lol
Hi, sorry for the late reply. These are custom made, I am planning to have these for sale soon.
@@DonnyTerek awesome! i am fairly new to 3d modeling and my tubes are very different then yours but want to adapt your model for my frame...but even if its a premade thing that might be great too!
@@acedotcom I am able to customise the models to pretty much any size round tube frame if you can measure the tube diameter.
i dont mean to sound rude but the two things I am looking for, your battery mount 3d prints and the kick stand :/
Hi, replied about the battery mounts on the previous comment. If you're interested in getting a set made, please feel free to reach me at donnyterek@gmail.com . For the kick stand you mean the specialized stick at 44:40? 😄