Building A Race Car Frame: How To Not Die At 200 MPH
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- čas přidán 26. 01. 2022
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As my fabricator friend Phil used to say... "Anyone can build a barn that will last forever. But it takes an engineer to build a barn that will 'barely' last forever..."
I heard this one: "Any idiot can build a bridge that stands but it takes an engineer to build a bridge that barely stands".
@@asdrubalegirolamo660 yup me too
its why I cannot stand the term overengineered. how could that possibly exist? overengineered you mean over built? Did the company waste profits by not engineering it to be less over built? Because that would be under engineered or poorly engineered but how could it possibly be overengineered?
@@pbgd3 Overengineered meaning overly complex to achieve a relatively simple result
@@pbgd3 could mean overly complicated or overly expensive.
This is a whole new level of project cars. I’m speechless with the laser cut tubes. I feel like a caveman now using my Harbor Freight tube notcher.
Your paper clearance method was something I learned way back in school in the '70s. It gives just enough space on a riveted pivot joint or as you used it for a demountable junction. Good job!
Also, it’s something for 3d printing that’s used to level the bed.
I heard people used to write on it as well!
@@DrFiero 😅 (Us older folks still do!)🤘
I know it was a throw-away line, but “I took a class in X and forgot everything” is sadly too true. It’s especially painful when you’re still paying loans for things you’ve forgotten.
Classes aren't only taught for specific knowledge retention. They give you a jump off point on the topic. They give you confidence to tackle projects on the topic. You'd be surprised at the benefit of going from 0 -> 1 on the knowledge scale.
@@JNorth87 very true. my FEA class is what prompted me to start learning cfd
@@TheNerd484 I did a TLA class once. I am now fully qualified to do Three Letter Acronyms that nobody else understands.
Or, as in my case, where I got those loans to cover medical expenses, but still, I went to school, and there?
I learned I wasn't very good at my chosen field: poetry.
Don't laugh.
Or do.
I switched to stand-up comedy.
I did the first year of a degree course on Ancient Chinese Philosophy the 1st year of the pandemic - so as not to go mad with boredom.
I swear to god I cant remember a dam thing except for the "child in the well" by Mencius and the experiment they carried out about it. THATS IT.
Gotta respect a guy who has jackstands for furniture.
In the bolted joint you need to put vertical tubes inside and flush with the rectangle tubes in order to prevent crushing when bolted together. hope that's clear:)
yeah... that looks embarrassingly weak. lol.. I'm not sure why he thought that would work. Really he should have made it a slip joint, where one pipe slips over another on the inside--- with that inside pipe being at least 8" or more; so that it's rigid. I feel like those brackets are going to bend if he just looks at them wrong.
Just opened the comments to write exactly that :)
@@777MAV Same here.
I too was thinking the same thing. Unless the bolts are just pins and wont be done up tight you need to core the holes with a tubes.
@@777MAV Came here to comment the same thing. Just a couple small pieces of .120 wall DOM tubing to act as a boss through that rectangular tubing. I usually get short lengths of it from McMaster for whatever project I'm working on.
When he's explaining how the fins on the car act like the fins on a dart, the red car in the illustration is a Dodge Dart
Lol I was wondering why he used a random car in that illustration, I thought it was a Camry lol
I assumed it must be a car with that name for the sake of the joke (even though I've never heard of a Dodge Dart - assume it's a US market car)
I absolutely love this. I'm eager for the next episode. As someone who's built a complete tube chassis car and a LOT of roll cages by hand, I can't even begin to explain how envious I am of the laser cut chassis. I am going to have to explore this for my next tube chassis build. I may have some questions!
Did you weld underneath your tube nodes where your tubes overlap? (I'm asking as I watch, apologies if you cover this later!)
I did, but I honestly don't think it's needed. It seems unnecessary considering the load paths and failure modes.
When can we see a 308 vs Electrojag race?
@@mcvincnt would be cool, but I have a feeling the 308 would gap it
My newest welding helmet has a grinding setting. Used it once and forgot to switch it back kind of like your clear mask situation. Sunburn on the eyes... Good times...
Using the roll cage as intake runners is a very clever touch. I've heard of using them for coolant or even oil, but not for intakes! Getting the benefit from that high pressure zone at the nose without too much extra plumbing is brilliant.
Air turbulence in those small tubes?
@@jpkatz1435 Meh, the engine is so small that the collective diameter of the two upper tubes is plenty big to avoid choking off airflow. And the length isn't really an issue because throttle response is meaningless to a land speed car.
I also read about Porsche drilling holes between frame members so all the insides were interconnected. Then they put a schrader valve and a pressure gauge in the cockpit and inflated the frame. If the pressure dropped, the pilot knew immediately that there was a failure somewhere!!
@@G60syncro true, but it was an aluminium spaceframe filled with nitrogen - very limited life but good enough for one race in a 917.
@SuperfastMatt - 100% you need crush tubes in the rear subframe connection.
And Matra (a French company) pressurised some of the structural members in (I think) their Bagheera, and used the air pressure to power (can you guess what?) The windscreen wipers. So if they stopped working, you knew you had a leak, likely caused by chassis corrosion.
+1 for spray painting vs. powdercoating for race car frames. I had the frame of my Exocet powder coated, it aggravated me every time I had to scrape off powder coat to mod/weld something.
Those bolts through the frames to attach the halves together might be a good idea to weld some tubing for anti-crush and resistance to pulling apart.
Or but a machined aluminum slug in them with matching holes
@@jeremyhanna3852 Welded tubing would increase the strength more than an aluminum slug I believe and at 200mph coming apart is not an option I would want
@@bradmaas6875 ok I never built anything that goes that fast and envoles force I can't fully understand ( not a Engineer) so your likely right I was just think about stopping the tube from crushing only but it Also might tear apart as the aluminum is not fused to steel
@@jeremyhanna3852 made me think some tabs might be a good idea also, or a chute if the two pieces separated, reduce the chance of tumbling.
Hey Matt!
Heres a quick hint from somebody who's selling welding equipment for a living across the big pond.
Please don't blind yourself while welding! if you're doing a lot of back and forth between grinding and welding then a lot of automatic welding Masks (even cheap ones) have "Grinding" modes, so they dont dimm down when there a grinding sparks flying around. some more expensive ones (like the 3m Speedglas 9100FX ) even have fold up visors with a gigantic clear screans for better grinding visability.
Keep up the awesome work tho! Its very entertaining to watch! ^^
Instead of paper I keep a deck of playing cards in my toolbox. Since they're stiff and slick they make good shims and you can easily get good repeatable results side to side by adding and subtracting cards. Keep up the awesome work.
Love it! I guess the pit of despair is the bodywork? I made a fiberglass canopy for my hilux few months ago and man do I now hate sanding fiberglass.
Always a good day when you release a new vid. Never watched one without laughing at least once. Keep up the good work. I look forward to seeing how this project progresses. All hail the algorithm.
You should look at spraying the frame with Steel-It, its a weldable coating and a lot of the baja dudes use it on their frames. It comes in an aerosol spray can and a paint can so you can also brush it on.
I ended up using it on rack for my truck and has held up a lot better than regular spray paint.
That is going to be pretty heavy. I assume you have taken that into consideration, but just as available space on any project magically shrinks, mysterious weight often appears as components get added. Cool project.
Top speed cars are less worried about weight as it only affects rolling resistance and the difference is marginal when compared to aerodynamic resistance.
I'd wager he'll probably add a LOT of weight to it, on purpose, when he's done. (I haven't watched the whole episode yet.) But land speed cars often have thousands of pounds of ballast in them. Weight doesn't hold the car back nearly as much as the aero profile, and it helps keep the car planted at speed.
Exactly. There will be lead ballast in the front.
Salt doesn't offer much grip so you can't accelerate hard, so weight, which is the enemy of acceleration, is not a problem. And has other benefits, as the other comments mention.
@@stanceworks nice to see you here
In almost no time, SuperfastMatt will actually be going SUPER FAST! Can't wait!
Paint instead of powder coat is a good idea. The salt will find it's way under the powder coat after a couple years of racing and then it's off to the powder coater again to strip and refinish the entire frame. Paint isn't better corrosion protection but it is easy to sand and touch up the rust spots. I bring a paint pen to the salt to touch up the inevitable paint chips made during the week. Another necessity to fight corrosion on the salt - chuck every steel fastener you have and replace it with 316 stainless, Bumax88 or titanium.
The Play Button is finally here!
Congratulations Matt!!
That is SO smart, using the frame tubing to provide air to the engine, master stroke.
Awesome video! Just some suggestions (just like everyone else and their mom is giving you). At the bolted joint, put some weld washers or something to decrease the bearing stresses on the sheet metal, it doesn't look like you have shear features so those holes may wallow out. One guy suggested welding a tube inside the square to stop it crumpling which I think is a good idea, and will increase the surface area for the bolt to dump load into. The biggest thing I have to harass you for is metal prep! I started TIG welding a year ago for my buggy chassis, and the biggest thing I've learned is prep is everything. At a minimum you "should" get the millscale off the metal and the oxidation off the laser/plasma surfaces. I like to just scotch brite and then acetone/alcohol wipe it down, but even just hitting everything with a wire wheel really fast will immensely help your weld quality. You should also leave the TIG pointed at the weld once you're done until the post flow turns off so the weld can cool a bit before introducing oxygen to it. Welding Tips and Tricks on CZcams is an amazing source for help! Also Furick cups can help a lot for acute angles of tubes since you can get a lot more stick out. I'd also recommend beveling any future surfaces with a flappy disk so you can get full cross section penetration. Prep turns into the longest part of the welding process I've come to realize after going down the TIG rabbit hole.... Otherwise nice work! I like the alignment tabs for the tubes, I've never seen that. I want my next chassis to be all laser cut, I've very jealous!
I’m so excited for this. Land speed has always fascinated me and seeing Mat build a car from scratch is epic. Great video keep up the great work 👍🏻
Always great when a new SFM video drops . Thanks for the great vid as always, some really good progress on the race car! That's going to be a ton of welding right there!
Some people find machinists a bit weird. For them SFM stands for Surface Feet [per] Minute, usually a numeric range for how fast a cutter and the material being cut move relative to each other. There's a different range for each combination of cutter material and part material.
This is one of the areas where modern lathes with electronic drives have an advantage over older lathes with gearboxes: you need more rpm to keep the SFM up in the ideal range when cutting near the axis than on the outer diameter of the part. Too slow and the surface finish is dull instead of shiny. Too fast and you overload the cutter and/or stall the motor.
@@EmyrDerfel Hummm... You can use cubic centimetres peer second.
CCS.
In my country they call an ,machinist,, (engineer) an masochist(someone who wants to harm his/herself).
@@youkofoxy that's volume over time, not distance over time. Linear speed is what they check for surface finish.
The acronym makes me think of Source Film Maker
Matt really great video one little tip if you put your chopsaw in a big cardboard box modify the box as needed it contains a lot of the metal chips .keeping them
in the box as opposed to all over your garage… you do nice work
Matt this has been super exciting to watch. Especially your use of send cut send and the tube laser cutting. I'm going to be getting into a build here soon and those are good resources to know about.
Dude I wanna hang out and scan things to make other things.
Thanks for the suggestion for Cal West manufacturing. Looks like they do incredible work!
Pro-tip for welding tube at 90 degrees. Cut the tube ur attaching with 2 45 degree cuts so it has a point. That creates a bevel which helps the weld. Much easier than hole saw and much less time!
Center of pressure vs center of mass ... something VERY important with building high power (well, any power really) rockets as well. 🙂
Way to go, Matt! Your videos are always so fun to watch, and you have an attitude towards your projects that is infectiously good-natured.
You can already tell it's going to be amazing. At 7:12 my calibrated ocular inclinometer noticed that the leading head loop is the same angle as the A pillar of the Jagla... Tesuar... Electric pussycat... where was I going with this?
I love how engineering-y the whole "3d scan your body, fully equipped" approach is.
As in needlessly complicated? Could just take some profile shots.
Bro your videos are my favorite on all of youtube. Im so hyped to see you drive this on the salt flats!
You're having way too much fun with this, Matt. It's excellent. Happy 100K 57K ago. 😃👍
You're so good at designing with tubing. You should have your own business. I would call it You Tube. Congrats on the award!
He copied it form the rule books there was no design involved in the chassis they are all almost the same it's the body and how wide you can make it that matters copy and pasting and then making yourself fit isn't designing plus he needs to learn how to clean his tubing and weld it before he can do a dam thing
Self fixturing not self jigging. A jig locates or guides a tool path. What an excellent idea!!
SuperfastMatt is becoming SuperawesomeMatt with each new video.
I would definitely invest in gas lenses and some larger tig torch cups. A good tig weld shouldn't crackle or leave behind sooty residue. As someone who taught myself how to tig weld, I can say that for complex joints, or weird transitions/angels, that the large cups and gas lenses really help. They not only make the welds visually better, but they allow for better control of the weld puddle and a stronger weld due to less oxide impurities being mixed in
I have been gifted with ability referred to as Dunning-Kruger effect so I am an expert in land speed record vehicle design (and also aircraft). As you correctly assumed the key is decreasing drag as much as possible. Trying to minimize frontal cross section is important as you did. I wonder if ruled do not allow for the tubes to go above your shoulders beside your ears. This would allow to narrow the chassis for 2 cm on each side. With the width of 60-70 cm this is a saving. The other thing to consider is wetted area. The less surface area the air has to pass over the lesser the drag. There is a reason why some aircraft fuselages are thinned to a pole right behind the cockpit. A thinner car bodywork where it is not needed would be beneficial. Something like a coke bottle between front wheels and cockpit. Not to be confused with designs based on Whitcomb area rule. It would be so interesting to hear about your thought process.
I'm willing to bet you have never built a land speed car ever nor do you have any formal knowledge form any school or college.....I'm right aren't i
Hey Matt you might want to use a Steel-it paint if its not out of your budget (I think its not bad in the USA, Canada its expensive). Its paint that you can weld directly ontop of, pretty cool stuff!
Well As a German, let me say....when you're building an Uboot with wheels ...Use a Periscope😉 joke* i love your Channel and am very intressted in lots of your projects....Keep up the Hard work
Congrats on your sub milestone. I enjoy watching every episode, Matt
This is amazing.
Have you checked out how the human powered salt racers are designed? They probably only have half a horsepower compared to your 150, so they have even more focus on aero. Learning to ride a 2wheel streamliner while lying on your back and seeing where you are going using a camera and a screen is insane. And then there's the designs that go headfirst! I assume both are illegal for your rulebook?
he says so at 2:10
you are the best teacher i am from greece and i am watching you from the begginig
Pretty awesome so far, but I'm really looking forward to the engine portion of this project. Squeezing every single lb-in out of every CC is going to be a heck of an effort.
I'm gonna go bed. *Superfastmatt posted. What's another 20 minutes.
"This thing here, looks like it was specifically engineered to be some sort of lightweight load transmitting structure, it's not, I just thought it looked cool"😂😂
1:40, I love the jack stand in the living room. This channel is awesome!
YET ANOTHER AMAZING ONE :
Informative
funny
fast
&
EVERYTHING MATT
I came here for an electro jag, now there is some tubes which gonna be faster than that jag itself :D
Fun fact the 5th gen subaru sambar uses the left frame rail for its intake air aswell
A Japanese micro truck is hardly relevant for the design of this land speed car.
Its engine is far too big
That face sheild thing has gotten me some welding flash too. I feel so foolish each time, it's not even similar to the green view through a black sheild, but my stupid just powers on before the brain has a chance to save me.
Those laser cut tubes are beautiful, it must be awesome to work with them.
This build is hands down one of the most interesting I'm following on CZcams. Pretty soon you'll be able to live up to your name Superfast. Cheers!
Very Cool Matt! Just found your channel and all the cool content. Looking forward to future installments.
I remember a story told buy my previously mentioned boss from when he was younger. He was helping inspect some kind of race car and he found 3 letters imprinted onto the tubbing... EMT, that vehicle did not get to run.
This is really an amazing project. Thank you for sharing!
Congratulations on passing 100000 subs, nope scratch that 150000 subs! Great work Matt.
Every day’s a good day with a Matt vid.
Awesome build, Matt. An alternative to the paper method is cut apart a soda can. Picked that up from another CZcamsr
What a great series and fun project!
Awesome work! Good luck!
This is such a cool project. Thanks for sharing 😊
Absolutely loving this project.
Very nice! Mandatory comment to appease the algorithm gods. Really though, super cool project. The way the frame self-jigged was a great touch.
You should make some beer to test out the performance of your wort chiller … I mean your heat exchanger and do a lot of fancy sounding math to justify another side project… and see if you can work in a thermometer with a laser! Love your fearlessness and reminder about arc-eye
Your the only person Id watch build a land speed racer. Look forward to the next episode
love the idea of the intake!
Bonkers but interesting and very entertaining. Thanks for your efforts and keep up the good work.
I'm still amazed. Cool project!
A well deserved accolade . Keep up the good work!
Also, steel-it for paint. Great adhesion and looks good.
love this new build
Awesome, interesting, informative and witty as always Matt 😎👍
One of my favorite projects on youtube.
love the dart pun!
The round tube looks sexy. The square tube does not. You know what to do Matt
Shout out Cal West Manufacturing. My buddies from college. Use Steel-it for the painting!! Love the build.
Tires also give you some suspension tuning, we've used air pressures to toy with a A/BFS streamliner. Do get into a habit of ignoring the relative pressures, though, you'll need to set pressures accordingly for equal tire diameter on the drive axle.
Awesome I’m loving this project 😀 will you put some sleeves inside the square tubing to stop the bolts crushing them?
I was also wondering this.
You can't seriously think he doesn't know that? That's actually a little insulting
@@lunkydog look at his welds and the fact he didn't clean anything before he welded it he might be or thinks he's smart but that tells me he is a rookie and will take his life in his own hands at 200 mph in that thing
Just a quick observation, the Bolted connection between the two halves of the chassis. I would make those brackets sit vertically instead of horizontally. This will increase the strength of that connection
I want that scan image trio set on canvas in my living room. It’s awesome.
You read my mind again!!!! I wanted to watch your work and this come up! GO STAR SHIP TROOPERS!!!
I have grown quite fond of your channel, so I hope you don’t die.
You're sure getting a lot of mileage out of that laser sound effect!
Oh hail! love your style...
Love your work 👍
I love this channel. Every time the subscribers count increases there is a free knowledge packed video giveaway.
Congrats on the play button!
Moving right along!!
Do you have a specific goal in mind for speed when designing this? Going all out for the 200 mph record? Whats the lowest youd be happy with 😂
What you said at 11:38 is exactly what killed an NHRA top fuel driver. A strut for the rear wing broke loose during a crash and stabbed through his helmet.
ANYONE ELSE literally make popcorn when you see a new SUPA-FAST MATT episode has arrived? its like a Disney movie but for engineers of the assberg spectrum. always over too soon tho, maybe its more like anime, especially now that there's LAZZERS!! PEW PEW PEW!!
This is super exciting!
YES YES THIS IS THE VIDEO IVE BEEN LOOKING FOR
To the nuts!! The bridge mix man the bridge mix!
This already is LEGENDARY :D
Love the videos, I hate waiting for the next one 😂
Finally the real button, congrats. Looking forward to the next video.
Glad you finally got your just deserts :-)
something so sexy about those laser cut parts and how they are packaged