Fixing a Chattering Contactor

Is your industrial controller making a racket? This video tackles the issues of chattering industrial controllers, diagnosing the cause, and showing you how to fix it for smoother operations. These include things, such as industrial controller chatter, PLC noise reduction, industrial motor control applications, and industrial automation troubleshooting.
In this video, we will cover:
- The function of contactors and their use in industrial settings
- Causes and symptoms of chattering in contactors
- How to diagnose a chattering contactor
- General description of the repair process
Transcript Highlights:
• 0:03 - Overview of the contactor failure in industrial applications.
• 0:34 - Explanation of chattering: when the contactor tries to pull in but makes incomplete contact, causing noise and vibration.
• 0:49 - Demonstration of the chattering contactor.
• 0:55 - Explanation of the magnetic coil’s role and why weak magnetism causes chattering.
• 1:19 - Demonstration of a properly functioning contactor.
• 1:38 - Repair process: Follow along as we describe a common general process to get this contactor ready for shipment. Whether you're a professional technician or a DIY enthusiast, this guide will provide the insights you need for effective contactor repair.
Tools and Parts Used:
• Multimeter
• Screwdrivers
• Replacement contactor coil
• Insulation tester
• Safety gloves and goggles
Chapters:
• 0:00 - Introduction
• 0:03 - Diagnosing the Chattering Contactor
• 0:49 - Demonstration of Chattering Issue
• 1:19 - Demonstration of a Good Contactor
• 1:38 - Step-by-Step Repair Process
Why Choose Global Electronics Services
Global Electronic Services is the industry leader in repair, service, and sales of industrial safety equipment and all Industrial Electronics, Servo Motors, Motors, Hydraulics, and Pneumatics. Whether we are serving customers with an electric motor rebuild, circuit board repair, servo drive repair, or hydraulic pump repair we ensure all services are done correctly the first time, with all work completed by our experienced technicians at our state-of-the-art facilities.
That's how we can offer The Global Advantage!
10% Price Guarantee
18-Month In-Service Warranty
1-5 Day Standard Turnaround
FREE 1-2 Day Rush Service
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Visit our website www.gesrepair.com
Call us at 1-877-249-1701
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If you found this video helpful, please like, subscribe, and leave a comment. Let us know what other repairs you'd like to see. Thanks for watching!
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[@geraldozambrinjunior4667]

Great video. If the environment is noisy it is difficult to notice this fault. Coil with melted spool, or angled coil due to oxidation of the core and sometimes dirt between the core.👍👍Good job. 👍😃

[@Gesrepair]

Great points & thank you for watching!