Prepping And Wiring Motorcycle Handlebars
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- čas přidán 25. 08. 2024
- Prepping the handlebars before pulling cables through can prevent damage to the cables. There is often weld slag or metal shards at the weld junctions inside the bars that can cut the jacketing of wire while pulling which could cause electrical shorts. The video then takes you through the process of pulling the wiring through the handlebars. This will give you a fully prepped handlebar with control housings attached ready to install on your motorcycle.
For more information about prepping and wiring handlebars visit: rideitwrenchit...
Below is a list of parts used in this video with links:
Paul Yaffe's Bagger Nation MBB125-12: amzn.to/39zGrMG
Avon Grips: amzn.to/3zJPZjb
CAN Circuit Handlebar Wiring Extension Harness 12": amzn.to/3xrxJrX
Mason Line: amzn.to/3xUg5OM
Wheel Bearing Grease amzn.to/3zA2qhj
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**Always follow the instructions found in the service manual for your particular bike. Manuals can be purchased at the dealership or online**
The information in this video is for educational purposes only. Ride it Wrench it assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Use the information in this video at your own risk. Any injury, damage, or loss that may result from improper use of tools, equipment, or the information contained in this video is the user's sole responsibility and not Ride it Wrench it.
You just saved me HUNDREDS of dollars . You're vid gave me the confidence to do my own wires. THANK YOU
Right on!
Tremendous Job!!! I have seen dozens of handelbar wiring videos and yous is by far the best most detailed I have seen!!! Thank you for showing us how to do a quality job!!!
Wow, thanks!
Just found your channel today. Wanted to reach out to tell you great videos. I had the same bars swapped out on my 2007 Electra Glide Standard. Single best upgrade to date. Great video on switching out switch housing. I've watched others over the years, they never went into the details like you did. Gotta cover the small basics just like the hard to do procedures.
Again great job
Another great video and another great assist from Margaret - what a trooper! Thx Margaret 😁
Thank you kindly!
Might not mean much to you but you have no idea how much your videos help me. I have 2015 street glide I have watched your videos to do grips,brakes, wheels and everything in between thank you so much You make your videos where everybody can understand very informative
Rock on!
Small tip…….remove the bulky stock “jacket” covering off both sets of wires(switch control and twist grip sensor)……wrap a small strip of electrical tape every 4 or so inches all the way down the wire grouping……that way you still have integrity of wire strength, and less bulk to pull through. Trust this, ask me how I know………..it works like a charm. Needs less lube too. Also of note, you can go up to a 14 inch bar without extending clutch or brake cable lines. Sometimes just a little rerouting get you the distance you need. But, you can go up to a 14 inch bar without wire extensions.🤙
How is that possible if with the 12s he has it nearly came out?
Ok I hope someone reads this, I have been wiring bars for years and have used a few tricks but never have I greased the harness. I watched this out of the blue and put coconut oil on the harness and holy crap it went in like butter. Definitely recommend thanks
Thanks for sharing
I never needed grease on two other handlebar jobs I did. But with my new T bars I just installed, it would’ve been impossible without it. Thanks for the tip!
Suggest that when Margaret assists in helping you, a “thank you” would not go amiss.
Nice to see you back hope all is good.
Hey, thanks
It’s great to have you back with another awesome video! 👍🏻
Thank you for the info it took me 20 min to do the job thank you again
Glad it helped
Had to come back and comment. After struggling for 7 hours to get the throttle side wired I found this video. Wish I found it sooner because once I used the brush a ton of sharp shavings came out and the wires went right through. Thanks!!
Glad it helped!
This made me feel better about wanting to save the money. I don’t even have the throttle by wire so should be even easier.
nice job.... Thanks for sharing... I feel much more confident in doing a bar swap... now to deside on some bars.. Safe travels
Awesome, thanks for the heads up!!
My new bars will be here next week can't wait, but not looking forward to pulling the wires. Got some good tips from you thanks
great video, Margaret, you are a trooper! great helper.
Thank you!
good idea thanks for sharing
I really enjoyed the video now I’m going to put some mini ape hangers on a 2022 street glide!!
I have a cheap borescope thats perfect for checking the inside of the bars.
Grest video thanks.
Using the proper tools, patience and a bit of research and you can do anything! Good video, should also do one showing how to crimp Molex, Deutsch connectors. As we all know the crimper from HD is high dollar (and very good), but can be done with cheaper crimpers but definitely need to be correct type/size.
Thanks again!!
Noted!
Thanks for showing the complete job so far. This type of vid is much more valuable than the one's that just gloss over the process. I try and do my garage vids this way too. So getting extensions as opposed to an entirely new wiring set seems to be the way to go to save some money. Is their a down side to the extension route? Only thing I can come up with is that it adds another connection point.
The connection point is a good observation. It does introduce one more potential point of failure. I have personally never had an issue with them or known anyone that had any issues using them. However, if the extension fails you can easily replace it by only having to remove the outer fairing instead of wiring the entire handlebar again. So upsides and downsides both.
Thanks good vid👍
Glad you enjoyed it
I used PAM
If you dont like grease, you can use talcum.
It is easier to rebuild an entire twin cam motor than it is to pull wires through miter cut bagger bars. By far the most frustrating HD task I have ever tackled.
What length can-bus extensions did you use? I know Customs Dynamics sells 4” and 8”.
I found the grease unnecessary when running the cables through.
A problem a friend is having with his 2022 SGS is he installed the new bars, but when he plugs in the wires from each side, one side will not work? He can switch them and the opposite side will work? All he did was cut the wires and rewire them back to the same colors? Any ideas from anyone as to what the heck this might be?
I’ve never greased cables anyone else try it and recommend it? I’m in the middle of doing probably my 10th set of bars it’s going fine but I’m intrigued.
What was the brass tool you used and where can it be found.
Search: Brush Bore Cleaning Brush Set Wire. That will pull up a huge assortment on Amazon for around $15 for a set.
What is the size extension tool used to attach to drill?
Socket Adapter 6" with 1/4" hex shank. Used both 1/4" and 3/8" socket sizes
Where did you buy the tube brushes??
Shotgun cleaning kit
Are the wire extensions necessary?
Yes for 12" or taller handlebars.
NEVER USE WELDED HANDLEBARS!
Learn to edit!
You don't have to watch if that length bothers you! Very informative video compared to many others out there.