Porsche 991 Door Panel Problems - Warped
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- čas přidán 25. 08. 2024
- In this video I talk about a problem that has affected a large number of 911, Cayman and Boxster owns in the past 10 years... the dreaded WARPED DOOR TRIM!
Like many other Porsche owners, my car developed this issue through its first few years of ownership in California, during its time with its first owner. Unfortunately the problem fell on me to resolve. I show you what my warped door trim looked like as well as several other unfortunate Cayman and 911 owners. Thankfully though I have had them both fixed so I have the 'after' shots to share too.
As ever, thanks so much for watching my videos and supporting my channel. Keep the comments and chat coming! More videos coming soon. Cheers!
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Title Music by Massive Attack, Music by Joakim Karud / joakimkarud
Quick follow-up note for everyone: It seems the full-leather door panels are less likely to have this issue. The doors with the basic interior trim are the ones most affected.
I’m hearing a mod opportunity! Upgrade to extended leather. It’s standard on UK and EU cars and looks much better than US spec
Hahaha. Good one!!
@@nathanbryant2061 That's interesting. So they cheaped out for the USA market?
Add cayenne 958s to the list :/
Happened to mine! 2014 991 with the basic interior. Just had an interior guy add some contact glue to get it to stick. We’ll see how long that last for 🤷🏻♂️🤞🏼. Frustrating for this type of car. My 2008 Nissan Frontier with 220K miles would never have this issue. Interested to know if those new panels are actually properly fixed or will do the same crap over time?? 🤔. Glad to see mine isn’t the only one. Thanks for sharing.
Just noticed this has happened on my 2013 C2S, which I bought used. Both doors. Out of warranty of course. Problem with DIY solutions seems to be not interfering with side airbag deployment. If dealers are just replacing with same panels, it will likely happen again. Absolutely unforgiveable for cars that cost what these do. My 2000 BMW 528 interior is still flawless. No excuse for Porsche on this one. They should replace them free for any affected car, but I'm sure they won't.
Yep, this happened to my friend’s 991, just after the warranty expired. At first I heard that it was primarily happening to cars in the hot south, but have been told that it is happening everywhere. My friend ended up buying two panels off of EBay and having a independent mechanic put them on.
This has happened to both my door panels on my 981 Cayman S - I shall be removing and re-gluing soon.
Good luck dude!
Thanks for posting this video. I am seeing this issue with my Porsche Cayenne Hybrid 2011 on the driver side door. It looks very bad from outside also. Don't wat to spend a fortune fixing it .
Check out Pedro's Garage in Florida if you're in the US. Very affordable way to bring them back to factory quality.
This is an issue on the cayman 981, 718, and the 991.2 since they are the same door panels essentially. If you have the leather wrapped door panels it doesnt seem to be an issue however, just the base rubberized door panels. I have heard of very few people successful in getting Porsche to cover this defect out of warranty even though it is clearly a very common defect. Especially in warmer climates.
Helpful vid, appears to be very common. My out of warranty Boxster 981 will be the recipient of a DIY fix of some sort.
trying to figure out a solution as well!
going to send ours to pedros - $250 each door. Shipping each way no more than $55 - he passes along his shipping discount.
Great channel! I have a 15', still under CPO warranty. Bought at 8k, now 24k miles... sunvisor 100% of the time at the office, and garage kept 100% of the time otherwise...and the door panels still warped! Getting them fixed this weekend, thankfully
2014 Base here almost 70k miles, top of panel loose on driver side. Recently pulled panel and repaired myself total cost of materials $15 and about 48 hours for it to cure properly. Holding up well no issues noted since.
Great!! Well done!
Fascinating. I am well out of warranty and both sides are warped. Once you pulled it off, what did you do to straighten it and make it hold? It looks like it has been about 6 months. Has it held up pretty well? Thanks! Ron
What did you do?
Just noticed this happening to my 2014 C4S last week. Both sides. 8 weeks outside my CPO warranty. I took it to my local dealer who submitted a claim to PCNA. They agreed to cover 50% of the replacement ($5200 installed includes tax/fees) or 100% if the dealer completes my 6 year maintenance and have them retrofit PSE. Needless to say I am looking forward to my new exhaust. (I was going to have them both done anyway)
Good for you!! Nice one.
Great deal!! You're going to love the PSE. I was thinking of updating my 997 PCM to something more modern when I bought it last year, but TBH, I never turn the stereo on when that magic button is activated.
I had this issue. Took it to Porsche while under warranty and they "replaced it". Happened again a few years later. Called them and they wanted $1,000 to replace. I fixed it for $5.00 and 30 minutes. Buy the 3M flexible glue for door seal adhesion. Works great!
Thanks David!!
Is it still holding? Thinking we will try this. Any tips on where to glue it?
Hasn’t happened with my 997.... haha! Lol! You left us. All smiles James.
Ha!
It's a common issue on the 987 Boxster and Caymans too! But I will agree, I swapped my basic panels for full leather and its a much better construction
This happened to me well within the warranty period. Plus, mine was all leather. It took the dealer 1/2 a day to replace. Interesting to know that mine was not an isolated case.
This happened to my 991.2 after a window tint, very poor quality from Porsche!
I had that problem on my 2015 911 Carrera S with 22K miles. Removed the door panel, 4 screws and 4 small panels, very quick and easy. Reattached the interior inner panel to the plastic frame with a flexible rubber cement. Good as new.
Looking forward to your new content during your time off!
Cheers Dave! First new video dropping shortly this evening! 🥳🥳🥳
Great video. This is super helpful as when we move back to California from the uk I’m going to be getting a 911. Hoping for a 991.2
Sweet!! 🥳🥳🥳
Haa...I've got a 981 and leave it in a cool garage, just drive it to work and yes, it's outside but that's just 4 days/wk. Aftermarket tint. Both door panels still pulled away. Personally, after visiting the factory I think Porsche just used some eco friendly glue that failed and has since changed formula--but nobody is talking. Anyway, I will fix it myself--thanks for the video.
Bah!!! Good luck.
If regluing worked what brand was it?
Some great camera work there James, glad to see that the drone is still flying 😊
Good advice to owners who are still in warranty, but isn’t this one of those “known issue” situations which should be honoured by a goodwill gesture within a reasonable period of time?
I think that’s the case but from what I’ve heard, once you’re out of warranty it’s 50/50.
I had this problem and with my extended warranty didn’t cover it.
Arrrgh!!! It's such a bummer. Are you in the US?? There's a shop in Florida that does an amazing job of restoring them back to factory quality. Pedro's Garage.
It happens on leather panels, too, though anecdotally it seems to be less frequent there. And it has also happened on dealer-replaced panels - so at least in some cases, the root cause (bad materials, adhesives) wasn't really fixed.
Oh boy. 🤦🏼♂️🤦🏼♂️🤦🏼♂️🤦🏼♂️🤦🏼♂️
I had the same issue. Only driver side, a friend fixed it for $150 ;) . Looked like new
How did you fix the door panel?
Yes, please do share the fix!
yes, how? And I wonder how long the fix will last.
mario montanez
Yes how he did it?
Do you have foto’s and a little DIY?
Details details!
I had that happen to my 2013 991 C2. It was fixed under CPO warranty.
Also an issue with the leather dash
This happened to my 991 only 40 days after purchasing from Englewood Porsche in NJ I contacted Porsche North America and Porsche Englewood and they won’t cover it even though I still have 2.5 years of warranty. Very disappointed!!!
That’s ridiculous!! If your car’s under warranty they should fix it. It’s a known issue to Porsche. Wankers. Try another Porsche dealership.
Great video as always James. But I have a question. Why couldn't you just repair your OEM panels?There's some pretty good epoxies available. I know all about the "P-tax", and am never happy about paying it.
I tried but with no luck. They came back up again. 😟
If I was going to pay out of pocket for replacements I would first take the defective ones to an upholstery shop and let them try to use some adhesive to reattach the material. It should be a simple fix for an experienced upholstery shop.
Unfortunately the plastic and the foam were not only separating but disintegrating beyond repair. I imagine some people would be able to repair their panels, not everyone though.
Well bummer.
James
Tell us more about your garage. Where did you get the cabinets? How do you like your floor? I like your red Porsche posters
czcams.com/video/aWZCWdrAzqk/video.html
Check this out... I show you the different things I did to my garage to finish it. The RaceDeck floor is awesome, I love it!
🤔997 still tight @ 43k miles. I would be very upset
Has Porsche fixed the underlying problem so it won't happen again? My dealer quoted $1,367 for passenger side and $2,068 for driver side on a 2014 Boxster, plus 1.5 hours labor on each. I'm reluctant to spend this much if it will just happen again in a few years. My car is garaged and not subjected to excessive heat or cold.
Hey Raymond, unfortunately even with replacement panels Porsche won't promise that the problem won't reoccur. It's a defect with the panel and the adhesive used. I was quoted similar pricing. There is a shop in Florida that is getting GREAT reviews from Porsche owners who fix your panels if you ship them to them. Pedro's Garage - pedrosgarage.com/Site/Technolab.html
I have a 2015 Cayman 40k miles that is garaged and need to replace both panels. PORSCHE Burlingame wanted to charge me $3k per door. I found and auto Upholstery shop that will re adhere for 400. It's a design issue that porsche has not addressed. I'm really disappointed in Porsche. Do better!
I have the same situation on my 2014 911 cab and brought to one shop to re-glued them. Warped again both next week. Can you tell me which shop fixed? I’m in bay area so I want to find the best shop for this problem. Thanks!
Just a quick question, did you get a little vase and a flower with the 991 ? Seems it would be the least they could do.
Hahahahahaha. 🤣 No. but maybe I should ask for one.
2014 C4S 991.1, this has happened to me. Still in CPO (extended warranty). Whew!
THIS type of crap is absolutely what bugs the heck out of me on these 'premium' german cars. Every car reviewer somehow just say the interior build quality is 'superior' to everything else when it's actually much worse than even a cheap subaru. This happened to my dad's 2005 C4S which he bought as a CPO and porsche won't fix it. They say Porsche tried to save weight which is why but that's a remarkably lame excuse for a high touch high visibility item like this. Just make them so they won't break, perhaps skimp more on the useless rear seats. Ugh, I'm glad I bought a Kia Stinger instead of a 997 lmao.
I’m gathering from the video that you had the panels replaced and not repaired. IF Porsche won’t stand behind the quality issue are there repair options out there versus the $5300 I was quoted to replace the panels on my 2103 911 4?
Hello there. Yes! There are repair options, some better than others, plus it depends just how badly warped your panels are. Some are beyond repair. You're still probably looking at $500 per door panel though, is my guess.
pedrosgarage.com/Site_2/TechnoPanel.html
Sorry could not resist that comment James
🤣🤣🤣👍
This should never happen and Porsche never fixed the underlying issue. This should be a lawsuit already with a latent defect.
2013 Boxter S (981)?- happened to me. I was able to find new door cards on eBay.
my 2013 981, garage kept, started doing this last year. looking for an affordable fix.
Door panels are very easy to remove and replace.
True. They just cost a pretty penny. 🤑
easy to remove and replace but you have to swap all components and harnesses over to the new panel which will take a bit more time. Panels from the dealer will cost a fortune.
I've had my panels off more times than I care to count, doing audio upgrades and door deadening. There's not much to swap in my base 991.1 - no seat memory, just window switches. It's very straight forward.
Hey James, any ideas if this could also happen to the models with full leather packages, like mine? Mine are perfectly fine, but it is slightly garage queened so far in its life. Just wondering if you came across any info on that in your research.
Edit: just finished the video and you did mention leather costing more, so I’d imagine that leather packaged cars are also susceptible to this warping.
You’re safe if you have the full leather package. There are a ton of threads on this issue on Rennlist and it’s been confirmed that the full leather panels don’t have the “delaminating” issue.
Ali Malik thanks Ali!
Hey Mike, right. I think you’re safe if you have the full leather package. I think it’s just the basic interiors that suffer the issue.
Auto Amateur thanks mate! Love the multiple videos, can’t wait to see what’s in store for your solo week!
Capital Exotics cheers mate!
My car has 2 yrs of CPO remaining and I have the same issue. Did you get it fixed under CPO?
I would go get yours fixed ASAP, then make sure you check the new panels again just before your 2 years of CPO runs out and make sure you don't need them replacing AGAIN! It's true - that can happen. :-(
@@AutoAmateur will do . Thanks again for a timely video. I may pay more and get leather wrapped door inserts instead.
This is definitely a sign of VW parts. If you are familiar with VW, you will know they have these annoying flaws thru out their models. Now I know why folks always tell me to never to buy the 1st generation of any models. My 997.2 is rock solid and I believe it was the last model built by Porsche before VW took over.
Bah!! So does that mean my 991 is really a Beatle?! 🤣🤦🏼♂️
I wouldn't go that far as to calling it a Beatle. Maybe a Bug? J/J 😝 For a non mechanical flaw that sure was expensive, but I'm glad you fixed it like a true responsible enthusiast that you are. Your car is beautiful again, enjoy it.
My 2015 911panels separated on both doors. Porsche did nothing to help. Probably cost them several sales of cars beause of the bad image as it is parked in the doctor's parking lot at the hospital daily. Sends out a bad message.
4:19 so you got new door panels. The question is, did Porsche make any changes so that this does not happen again? A real car company would do that so that it does not occur again.
That's what happens when you buy a VW James, love my 997 Carrera S.
🤣🤣🤣🤣🤣🤣🤣🤣 Low blow dude. Low blow. 😆
Just looks like the glue failed in the heat, take them off and re-glue them with a better glue.
Two words for a real fix to this issue. Pedro's Garage.
Don't waste your time and especially your money with Porsche if your car is out of warranty. You're just getting the same garbage that porsche put in the first time. Pedro's Garage in Florida has a real fix. He's well known in the PCA.
Here is a link to his video on the subject.
czcams.com/video/_OFr42Ub3d0/video.html
Yes! Pedro's Garage in FL does great work.
Ugh! So sorry that happened to your baby. Did it happen gradually or did you just open the door one day and see that it had popped out?
It must have been there when I bought the car. In fact, looking back at the photos from the seller it was right there in front of my eyes, I just didn’t notice it until I got the car home. 😆🤦🏼♂️ From what I’ve discovered from others, it happens gradually.
1:47 well I would hope Porsche will fix this if you are still within warranty, but even after the warranty expires, this is UNACCEPTABLE. I can buy a car for a fraction of the price and this does not happen to their door panels. The same thing with their change-over valves, coolant pump and coolant leak issues amongst others. Fix the damn problem! Do some testing in all climates and accelerated testing. This coming from a Porsche enthusiast of more than 55 years and now owner for over a decade.
That’s disgusting! Those door panels look identical to the panels used in the late 90’s Super Beetles. They very well could be excess inventory that VW did not want to waste. I would sell it now, before the rest of the car starts to come apart, and buy a 997.2 Turbo.
Hahaha. Nice!