Ford 8.8" rear end Traction-Lok clutch setups
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- čas přidán 22. 07. 2024
- I have finished the second volume in a two volume series on "Swapping a 5.0L engine into a Fox body Ford". This is a short clip from the chassis setup chapter in volume one. Here I'm showing the Traction-Lok clutch pack removed from the TBird. I show how to measure pack clearance without using the special Ford clutch measurement tool. I also tell how Ford's clutch design has changed since the 80"s and warn against adding fibers to increase clutch torque. Complete 8.8" rear end repair for the iron and alloy versions of this rear as well as the 9.75" is detailed in the "How To Repair the Ford 8.8" Axle" DVD. This is one of ten titles in the BadShoe Productions video series. The 5.0L engine swap DVD volume one and two is now for sale. See my web site www.BadShoeProductions.com for details on this DVD or digital downloads as well as the other BadShoe titles.
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Awesome! Best explanation for the proper clutch assembly that I have seen. Thanks.
thanks so much for this video Bad shoe, i just re-built and upgraded my 1995 mustang gt track-lok to 2004 cobra track-lok specs with the carbon fiber friction plates.
Great timeless video! Thanks for explaining everything. I'm in the middle of replacing the spider gears & clutches in an 8.8 from an 04 F-150. Almost done!
I have a Ford IRS 2005 8.8 that I am putting a new clutch pack in. I have never worked on a differential before, so this video is a huge help. Thanks!
Thanks much for doing this video. I just installed a 8.8 LS carrier in my 05 F150 and this information was very helpful.
I'm still getting use out of this. Thank you.
i like how you explained things,on my car i noticed that when i turn one wheel the other goes the other way,since it wasnt doing it before the car was put together,im hoping that my fiber clutches are bad or maybe the s clip broke,i wont know for sure till i pull it apart.i have also noticed my car wants to go sideways alot more then it used to
110% correct set out for plates 1st Stella plate to gear then fiber etc etc. Work a whole lot btr and for longer!
All your vids are great ...putting an exploder 8.8 in my Jeep tj, was running Lincoln locked 8.25 ...ran a traclok dana35 and preferred that over welded rear. Snow and mud a real tight limited slip just seems a bit easier especially on side angles. A vids on assembly of the traclok including wiggling of spiders and dreaded s spring would be awesome ( colorful and entertaining too LOL )... anyway great vids, thanks for taking the time to make them.
@BadShoeProductions thanks for your answer!!!
i needed this advice today thanks..
Good video thank-you. I've been overhauling an 8.8 rear diff on a 2001 ford ranger, 4L auto RWD. The frictions were shot in it and it had obviously been messed with before we got the truck. I have replaced the worn parts but cannot figure out how to get the S spring back in. A royal pain in the !#@?. I'm sure there is a practicle way but I have yet to figure it out and have not come across this issue online. all the video's seem to skip that part. Any help in regards to that would be very helpfull. Your video's are really well done, lots of information very well explained.
Thanks.
Steve.
@scrochy66 Working on a 9.75" is pretty much like an 8.8" however the traction-lok is a good bit different. The 8.8" TL can be removed with the carrier still in the rear end housing. You have to remove the carrier and some special compressing tools are needed to remove the TL clutch pack on the 9.75".
Good vid.
Thanks Ken
Some effort ...LOL! I did it by compressing the s spring in a vise and using a high quality thin stainless wire ( kinda like safety wire ) ...the wire was wrapped around several times on each end and tightened via twisting. Kinda scary and I treated it like a bomb ...but it worked. That is one serious spring.
Using the method shown in the clip, I've found that .660" is about max. After that, it's going to be very hard to get the spider gear pin installed.
so what is so different about the 9.75 from the 8.8? if the clutch packs are worn then when you take it out what has to be replaced besides the packs when they go in and how should they go? any further adjustment with the ring & pinion? install will be done on the truck, thanks!
@ed9diaz 85 and later V8 Mustangs with 8.8" rears have the TL. 4 and 6 cyl. Mustangs will normally have 7.5" open rears.
I have a 93 Fox Mustang with the 80's clutch pack order you discuss in your video. Will I get better performance installing my new OEM clutches in the alternate order? Thank you.
Maybe but tightening up the clearance is move important in reducing brake-away torque.
hi there thanks for the great video.
quick question: is your recommendation of fiber, steel, and shim arrangement pretty much across the board, or would this be exclusively for an 8.8 traklock?
thanks
No, I've found that the teeth on the last steel plate does not touch the splines on the gear when stacked gearSCSCSCSshim.
Your Explorer should already have the big spring pn. F3TZ-4214-A. Same one used in the F150 and any of the 31 spline units.
thanks appreciate it good video
we just cheked our ford 8.8 today and i noticed that there was no spring between the spiders,. what do you think about that,.
I have a question, in a trac loc rebuild kit from ford racing, they only give you 6 steels and 6 fibers, I have a 93 GT 8.8 rear, am i supposed to use two old steel shims that are shiny to work with this setup?
Steve, all you have to do is see my other clip where I show the S spring installation.
@2rzTacoSr5 Sure, and I've done the 8 fiber setup as well. Many of the newer side gears only half about 50% contact and it's unclear if more fibers last longer or gives you more lock action than just using a tight 6 fiber setup. I haven't seen where the aftermarket sells any 8 fiber kits which tells me they don't see a value in it. But there's lots of guys that really believe in the extra plates and that's okay by me.
@dupont4sure I have no idea what you have but I dought it would be the traction-lok. Normally a shudder from a clutch pack will only be felt turning in a curve. It might be best to take it to a shop you like to deal with so they can drive it.
Do you have a vid of installing the Z spring? and where can i get a good price on clutchs and slims?
Are side gears avail that have more surface area on the flat to support a fiber disk?
mine is a 97 explorer v8 all wheeldrive, converted to part time transfer case.
@funshootin1 I think the visegrip method is earier and safer. I might add that short clip if enough people is interested.
@civic372 Your likely ok but when the axles are installed, see how much end play the axle shafts have.
ok random question...i have a 95 bird....i want a track lock rear in it but i cant seem to find out what vehicle to get it from.......the salvage yard has no clue niether does ford they say it isnt possible cuz i have an independant rear end i know thats not true i kno someone who can modify it i just need 2 kno out of what ford 2 acquire it......please assist
@351capri There should be eight internal splined steels in the kit. Looks like you got shorted. You could just use two of your old steels.
noob Question: do foxbody mustang lx's come stock with a traction lok differential? my cousin only says the gt's came with it.
How about the stiffer S spring, Ford aprts has no clue. What model would it be installed in?
thanks for the info.
ye i saw it, is that so u dont gotta remove the ring gear?, plus i was thinking of trying this without removing carrier, like pullout the clutch pack and just throw a new set in and be done with it, its not like its much more work to remove it, but if i can avoid it might as well
I have this problem on my 2001 GT Mustang, i just noticed that only the right tire is spinning, i've read that it probably needs a T Lock rebuild or the friction fluid is too old, what should i do?
Yes I have a clip on the S spring installation. Just scroll through the BadShoe clips to find it. Check Summit to start looking for parts.
@funshootin1 Rotating the spiders into place with the correct pack clearance isn't a problem. Putting the S spring in takes some effort. I show how to use needle nose visegrips in the full length DVD to get the job done.
im replacing clotch packs in my 2002 mustang I realized I cant put back the spiders gears back I think is too thick the do I have to remove any plate? the clotch packs I ordered are for 31spine mine is 28 but it says can be use in both high performance it came s f s s f s f and shim
Kenneth,
How thick can you go with the pack as a whole before you start runnign into trouble? I was about to install 4 clutch plates in my car to use as a road track car.
Thx
My new pack is .718" (4 steels & 3 friction plus the shim). Can I remove a steel wher there are 2? The .045" shim is still too thick if I do that.
I've never seen a Ford 4 & 3 clutch pack that far off. Checking some of my used parts, on average, steels are .080" and fibers are .095"-.100" thick. Therefore, on average, a 4 & 3 pack without shim, would be .620" max. If your steels are .080", then removing one would make your pack .638" which is fine. The shim kit normally has shims .030" .035" .040" and .045" and sometimes the original shims are .025". I would think you can get what you need with the correct shim.
hi i was wondering if you could help me my problem is i have a vibration when im slowing down speeds i changed the u joints tranny mount if you put my 92 mustang on jackstands and run the car and put your hands on the differential cover it kinda feels like somethings wrong could it be thosse shims or something i think it is all original any advice would help oh and the driveshaft looks fine and its a new tranny thank you
If you measure the pack as shown by using the correct shim, it should work fine. Be sure there's not an old shim still stuck in the carrier before installation.
is the 9.75 bigger than the ford 9 inch
hello i have a 2001 ford f150 4.6 2wd with 8.8 rear can you give me recommendation on upgrade which would allow me to get better tracking offroad i got stuck twice already and i hate this lsd lol. The previous owner installed a 4.56 ring and pinion but i went back to stock because the where chips on the ring and when shifted there would be hard kick/clunck even after programming with hyper programmer ,any help would be great Thank You
You might try a Torsen carrier. Sounds like you need a 4X4.
Do the same numbers apply to the 7.5" rear end? And would there be any different setup for racing on asphalt oval tracks?
bpowda84 The 7.5" clutch pack should be about .625" to .630".
if you were installing a locker to replace the spider gear like a spartan locker would these clutch need to be replaced?
Austin Mathis If you're installing a locker, I would think the clutches are removed. I fact, most drop in lockers only fit open carriers.
@zach9802 Yes, a 9.75" is larger.
Looking to replacd my side gears I have a 99 mustang gt 5 spd what car other then the same as mine can I find the exact sames gears in at the junk yard please help
Jamarlin Lowe They are 28 spline side gears so you have to stick with 1985-2004 V8 Mustangs or simply buy new gears.
i want to replace the clutch pack on a 9.75 ford lsd and then swap this with the open carrier i have now.My question is how to measure the pack thickness without the ford gauge.Do I use c-clamp method and if yes then is the measurement still .660 or ?
Yes, the c-clamp method will work but I've found the measurement comes out to .750"-.755" for the 9.75. Understand that servicing the 9.75 TL is completely different from the 8.8".
Hey badshoeproductions, I just rebuilt my trac lok setup like this... Gear, Steel, Frition, Friction, Steel, Friction, and 35 thousands shim. Do you think it will be ok like this? Total pack measure .660.
@ChevyIIman2 As I show in the video, because of the contact concern with some side gears, using the normal three fiber setup is what I would do.
@SternLX I've found that is not a good idea. The newer thicker plates and fibers that are produced now causes the last steel not to have enough spline contact on the side gear using the SFSFSFS shim.
Should be fine, .660" was the thickness I used for this project.
Is it absolutely necessary to place the S spring. I heard in forums it only benefits when its extremely slippery like mud or rain. Is this true, what would happen if I leave it out. Thnks
What might happen is one wheel water burnouts.
@@badshoeproductions Will I notice a difference in regular road use.
I'm not sure because I've never left it out. Frankly, I see no reason to leave it out.
I have quite a bit of slack in my spider gears on my 8.8 trac lok. Is that normal? I installed new spiders because the old were wore out and jumping teeth. Would worn clutch packs cause excessive slack?
Adam Jackson Yes.
i found that worn spider gears and a worn out pin caused it on mine and i replaced everything
My dad is an 85 year old Ford Mechanic from Tasca Ford. He is rebuilding my ford 9 inch rear end and was wondering if you know the thicknesses for clutches on a 9 inch? Thanks Greg
+THE G MAN I don't have a new fiber in stock to measure. However, I have in my notes that .085" is about the min. wear thickness for re-use.
@thepunisher30705 It's likely worn out or someone as swapped in an open carrier.
I used my stock shim .45 and got .665 is this too thick? Or Do I need to used the new .40 shim instead
+skabands You will likely find that the spider pin won't slide between the axle ends with that thick pack clearance. Also, the spider gears might not rotate into the carrier housing because the side gears are now too close together. Give it a try, if it won't go then set it to the correct clearance.
Just do it.
How to get that dam s spring back inside .
You can find my youtube video on installing the S spring.
How do you set the clearence pack to the thick side?
Use a thicker shim.
@@badshoeproductions i ordered the ford performance cabron fiber clutches m-4700 do they come with a thicker shim? Its the ford performance kind.
@@badshoeproductions i do want a good enough bite to light tires up quickly but still daily driveable
Nice vid, I assume that the Ford 9" and 8" are the same? Y or N
It's very likely you have worn clutches. You'll have to pull the inspection plate, pull the axles and remove the clutch packs to see what you have. Always do both sides when making a repair.
Pull the inspection plate and take a look.
@marek0086 yep
yes, someone had worked on it and forgot to put the spring in, already fix that,
Having steel to steel makes no sense to me. On my 2001 Explorer I use steel...fiber...steel...fiber...steel...fiber.. steel, and a shim of the thickness required to end up with .655" total thickness. That utilizes both sides of the fibers for a better clutch grip. No problems what so ever. Too thick of a clutch pack may make it difficult to insert the C Clip, but nothing to do with stopping the pin into the gear case. I have one axle end that has too much clearance from the pin. I'm afraid that the C Clip could fall out. What I have decided to do is weld a steel washer of the appropriate size and thickness on the end of the axle and carefully dress up the end surfaces with the side of a metal cutting disc. In that way the C Clip will be recessed when the pin is in. I don't want that C Clip coming out when miles away from help.
Are you sure it's a traction-lok? If it is, most likely someone has worked on it and left the spring out.
Normally, only the SuperCoupes had iron IRS 8.8" rear's with traction-lok. and 28 spline half shafts. If you can't find a SC, then buy a traction-lok carrier from Ford Racing.
The traction-Lok for the 9 and 8 inch is completely different from an 8.8 inch rear.
Measurement should be taken with wet clutches.
Actually I found the best 3 disc layout not to be:
Gear-S-F-S-S-F-S-F-Shim
I reverse the last 4 in the pack so the shim isn't riding on a Fiber, Or:
Gear-S-F-S-F-S-F-S-Shim
Note it alternates and 2 steels are never together. The original stack in the 80's was to control heat between the fibers. Use the newer Carbon discs and heat becomes a non-issue.
sound like the clutches are worn trac-lok is not working any more
You need a new clutch pack.
why does americanmuscle tell you to put it as shim-c-s-c-s-s-c-s instead of s-c-s-s-c-s-f-shim what is the difference
That's not the way I would do it for two reasons. The thin shim should have the full contact of the inside of the carrier instead of the partial contact of the gear's back face. Also, with the shim on the gear face, the pack is now shifted over which could cause the last steel to have less tooth engagement on the gear's clutch spline. There's a chance their instructions show the normal Ford way and the photo was just shot wrong.
thankyou today i couldnt get the axles to slip in enough past the s spring to get the c clips in the axles i was able to squeeze the c clips in with the s spring removed should i just run without the s spring
Normally, if the axle can't be push in enough, it's because the wheel stud is hitting part of the back plate or an antilock wheel sensor needs to be removed.
so even with the s spring installed and thicker carbon clutch plates im still stuck spinning one tire on ice
This video only applies to the 8.8". The 9.75"/10.5" and the Dana are completely different.
No need to remove the carrier for a clutch replacement.
Wat if i go gear s-s-f-s-s-f-s-f-shim? I just want a little more bite without it eating the tires
That is the normal setup except there will likely only have room for 4 steels. Therefore, gear-s-f-ss-f-s-f-shim. That would be the best overall layout. The extra steel next to the gear is of no value.
@@badshoeproductions got you I just wanted some more bite to it. I have the performance carbon fiber clutch packs
Just tighten up the clearance with the thickest shims that will still allow the spider pin to go through.
@@badshoeproductions i have the old and new set of shims thats all I have so imma just throw them together. So wen u say clearance u talkin about the space between the shim and spring?
I shouldn't have said clearance but say pack thickness instead. As I show in the video, stack the pack together with a C clamp and measure the pack thickness. Normally .655" is about as thick as you can go. If you go thicker using a thicker shim, you will likely not be able to install the spider gears or be able to install the spider gear pin because there won't be enough space. But the thicker you can make the pack, the tighter the clutches will hold.
Not that I know of.
@ChevyIIman2 I don't think there's much difference.