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The 80's Dude
United Kingdom
Registrace 14. 08. 2015
Replacing Cam Cover Gasket on Saab 9-5 - B235R
A quick guide demonstrating how to replace a Saab's Cam Cover Gasket. I replaced mine on SEP 2021, I was not aware it was filming whilst the microphone was partially covered, apologies for the poor audio.
The following is required:
T40 Torx screwdriver
Flat head screwdriver
Cloth
New Gasket
Cable ties
Cable cutter (narrow profile)
Kontakt 61
Bolts should be torqued to 15Nnm/11Ib.
The following is required:
T40 Torx screwdriver
Flat head screwdriver
Cloth
New Gasket
Cable ties
Cable cutter (narrow profile)
Kontakt 61
Bolts should be torqued to 15Nnm/11Ib.
zhlédnutí: 164
Video
Faulty Ignition Switch - Resolving Non Start Issue on Saab 9-5 (MY06)
zhlédnutí 3,4KPřed 2 lety
In this video, I demonstrate how it is possible to open and clean the contact/points of the Ignition Switch found on the later Saab 9-5 (4943692). When my Ignition Switch failed, I had a hard time finding a new replacement. Here in the UK, it was impossible to source a new item as they are no longer in production, as expected the remaining Saab stock has been sold. I searched the UK and mainlan...
Replacing Torque Rod Bush with Powerflex on Saab 9-5
zhlédnutí 940Před 3 lety
A short video demonstrates replacing the Front Torque Bush on the Saab 9-5 with a manual transmission. This OEM bush is horrendously soft and over time it can shrink (well mine did), upon removal the bush literally fell out when I pushed it with my fingers. The symptoms of a worn bush are excessive movement, causing the engine to rock/tilt back and forth with a clear knocking sound, most notice...
How To Replace Ignition Switch on Saab 9-5 - Engine Not Turning Over FIXED
zhlédnutí 8KPřed 3 lety
A quick step-by-step guide to replacing a faulty Ignition Switch on a 2008 Saab 9-5 with a manual transmission. Symptoms: The Starter Motor will not spin when you turn the key to the ST position, the relay can be heard clicking but it prevents the Starter Motor from engaging. If you have this issue you have a failed/failing Ignition Switch. Having looked into this subject it appears this issue ...
Saab Direct Ignition Cassette (DIC) Install & Comparing SEM (Sweden) vs SKV (Poland)
zhlédnutí 3,3KPřed 3 lety
In this clip, I review, test, and compare the OEM Saab 9-5 Ignition Discharge Module with an aftermarket item. For reasons I do not know these are commonly known as DIC (Direct Ignition Cassette). I Compare and Contrast the Orginal Equipment Manufacturer (OEM) "SEM" from Sweden with an aftermarket item made by "SKV" (WWW.SKV.PL). I was looking for a European-made replacement, as the market is s...
Compression Test on a Saab 9-5 Engine (B235R) - Dry & Wet Compression Testing
zhlédnutí 895Před 3 lety
Engine Cylinder Compression Testing carried out on my 280bhp 2008 Saab Aero 9-5 Aero B235R Engine with 165k, a Dry & Wet Compression Testing was carried out to see the health of the engine. I was not happy with the results, perhaps worn rings?
Calibra Turbo 4x4 Resurrection #6 - C20LET COSCAST Cylinder Head Valve Stem Seal Repair
zhlédnutí 442Před 3 lety
Part 6 of resurrecting my Calibra Turbo 4x4 After 8 Years (filmed July 2020). I attempt to replace the valve stem seals, check for play and examine if the guides need replacing, however, I forgot that the big block 16v C20LET head is a deep pocket design, unlike the small block 8v head. I should have researched before jumping into it, due to the lack of instrument I was unable to complete my ta...
Oil Leak Resolved on Saab 9-5 - No More Leaky Oil Sump or Oily Catalytic Converter
zhlédnutí 7KPřed 3 lety
Identifying the horrendous oil leak from the sump that was leaking on the CAT, and causing that distinctive oil smell. The pan was covered in engine oil and it made it impossible to locate the source of the leak. I thought my seals and gaskets were worn and in need of replacement, so I purchased a sump drop-down kit to renew the Seals and O-rings, however, this was not at all necessary. Backsto...
How to Replace CPS on Saab 9-5 - Hot Start Issue FIX, Crankshaft Position Sensor Replacement
zhlédnutí 27KPřed 3 lety
Resolving the Hot Start Issue - Replacing the Crankshaft Position Sensor (CPS) 9177221. Symptoms of a Hot Start Issue are when the car continuously cranks and refuses after a journey when the car gets to operating temperature, however, once cooled it is fine to crank and fire up. When the ignition is switched on, the Trionic 7 EMS lights the CHECK ENGINE lamp and performs the function check. Th...
Calibra Turbo 4x4 Resurrection #4 - The C20LET TopHat comparison guide
zhlédnutí 711Před 4 lety
Part 4 of resurrecting my Calibra Turbo 4x4 After 8 years. I find 3 different TopHats in the boot, a rare enlarged IRMSCHER replacement, a very rare GM "Fat" unit, and the standard OEM Tophat (GM 90423021). I decided to carry out a comparison and show viewers the different types that were available during the producation. I purchased the enlarged Irmscher Tophat so long ago that I forgot I had ...
Calibra Turbo 4x4 Resurrection #3 - Finally Washed after 8 Years, Surprises and Nostalgia continue
zhlédnutí 292Před 4 lety
Part 3 of resurrecting my Calibra Turbo 4x4 After 8 Years. For the first time in most probably a decade or more, I finally washed and cleaned my beloved Cally, sad to see the tree has destroyed the paintwork due to the sap. I have not opened the boot since 2012 and genuinely forgot what I had in there, as I explored deeper in the boot, look at what or rather who I found, Jubba the Hutt! If you ...
Calibra Turbo 4x4 Resurrection #2 - The Clean Up and Finally Sitting in the Drivers Seat
zhlédnutí 1,7KPřed 4 lety
Part 2 of resurrecting my Calibra Turbo 4x4 After 8 Years. In this episode, I start operation clean-up with passion and energy and soon after I almost gave up (not caught on video) due to the accumulation of parts that gathered over the last 8 years. I was overwhelmed with nostalgia that I was constantly pausing and reminiscing how it was all them years ago, and thus making me very emotional. T...
Calibra Turbo 4x4 Resurrection #1 - 90's Nostalgia and Rust, Can it be saved?
zhlédnutí 411Před 4 lety
Part 1 of resurrecting my Calibra Turbo 4x4 After 8 Years since it last moved. It was taken off-road for a rebuild in 2012, shortly after the Transfer Box blew 'the seal' and consequently ejecting Power Steering oil via the breather hose. Initially unknown but a hairline crack appeared on the plastic coolant pipe beneath the inlet manifold, as I was unable to allocate the source of the leak due...
Saab 9-5 Exhaust Loose & Hanging Low - Quick Temp Fix for MOT PASS
zhlédnutí 286Před 4 lety
A quick video demonstrating how to replace the factory Bush / Mounting 90466668 for an aftermarket item to fix the infamous loose wobbly low hanging tailpipe that is commonly found on the Saab 9-5 (YS3E). Since I purchased my vehicle I genuinely thought the rear exhaust is hanging low simply due to the failing rubbers, well, it was not the case. The Saab 9-5 2.3 Turbos 260BHP (B235R) silencer u...
Rayray on 2 June 2020 Playing Roblox
zhlédnutí 34Před 4 lety
My little Rayray decided to film herself playing Roblox, the cheeky monkey did not inform me or her mum and got on with it discreetly, so cute!
Amazing Chemtrails in North London, England Oct 2011. Must watch to believe
zhlédnutí 96Před 9 lety
Amazing Chemtrails in North London, England Oct 2011. Must watch to believe
My brother’s good with the Saabs, too! Thanks for the vid.
I've done quite a few of these. As a matter of fact, I had to go get my son whose car died in the middle of the road. We swapped out the ignition cassette with a spare I had that didn't fix it so I immediately knew it was the crank position sensor. I found it's a lot easier to go under the car to do this. You can barely see it from the top but you have full access underneath the car.
2nd time round I replaced it over the slam panel, it was really easy as I knew where and how to access the CPS.
I just cleaned mine- took out, noticed the lube grease melted in the heat and coated the contacts-preventing contact-be careful taking it apart- pictures for guts- and where springs go-(2) 2 with 2 without. clean contacts with micro file or sand paper then re assemble- i removed all old grease, i even lost one of the springs(tiny) but after reassembly- and make sure you do it right- I reinstalled the switch and the atenna- and tried it out- WABAMM it works. btw it is all mechanical- becareful and reassemble correctly and it should be fine: also the covers only go on one way but the dam switch piece (rotates between off-on-run start)can be troublesome to make sure it is lined up correctly.
Why? No one thinking to move DI cassette higher 10 to 15mm. high from engine COVER by used TEFLON insulator. SOtheDI cassette not touch the engine COVER. SO the DI. cassette not so hot.TRYto move DIC higher.
This concept is not feasible, as coils will not be in contact with the spark plugs.
Car finally threw a code p0337 it was having hard starts and would die occasionally while idling when hot. Classic crank sensor symptoms so happy its a cheap and easy fix because I am about to sell this car.
Can I ask you for something? I prob. have issue with knock sensor and I trying diagnose this - can you tell me if on the plug on 6th PIN (which is one under the blank one (left bottom)) if there's voltage? On WIS is written to check if on PIN 6 & 7 is ~5V but I have only on 7th and I'm not sure if they meant 5V on both PINs. The ignition should be in ON position. I would be so gratefull! I have B235E I run it for 10 years and last 12 months was just a pitfall for money. I'm in debt already and have no more energy to pull it further so I'm asking for help. And since I saw this connector at the end of the video, I thought that maybe you would help 🙏
If you are suffering from misfiring or knocking from your B235E, there's a good possibility it is the Direct Ignition Cassette (DIC) or ignition coil pack. Swap it with a used working unit and see it performs.
@@the80sdude51 I just changed it ~1yr ago for about ~€400. And it's strange because it's like cuts off fuel but only from so damn occasionally... Can you please just check this one thing for me in free time? Then I will be able to exclude this thing at worst and at best diagnose it with proof (:
😅引擎在什麼情況之下 要更換這個零件?
當引擎很熱並且無法重新啟動但繼續旋轉而沒有點火時,這是曲柄位置感知器故障的常見跡象。
Thanks for the video.
I hope the video provided some support.
Thanks for the video. What exact CPS did You buy? has to be Bosch, or Valeo is ok too? Anyone tried other brands?
6 months after shooting the video the 3rd party CPS failed. The shock and horror of being stranded in a retail park pushed me to purchase both Bosch and Valeo brands. After examining the brand's I went ahead with the Valeo, as it just felt better and seemed superior. Well, couple years on it is still functioning without faults. Well recommended!
@@the80sdude51 thanks.
For anyone reading this. DO NOT TURN D.I. CASSETTE UPSIDE DOWN. I always stick it right in front of the engine with nipples pointing towards the turbo area, fits nicely there. Thanks for the video.
I been meaning to test my D.I via the Tech2, hopefully soon I will do and capture it on video. Cheers for the tip Mr Reed
Did you get to the bracket mounting bolts from above, or from below? There doesn't seem a lot of space to swing a ratchet in either direction.
I did it from below whilst laying on the floor. It was a fiddle due to lack of space, however, if you persevere with the right tools you will get it off.
Hello, Does the starter running with a bad ignition Switch
Hi, A bad ignition switch will behave in the same manner as dead starter motor.
These aren't going to be made forever. We all will need one sooner or later. I'm going to look into rebuilding these. Just need to learn more about them.
Excellent, please keep us updated
Is this the position/circuit a or b?
Hi Carson, I do not understand the question, can you expand in a simple way please?
Thank you for the video. I ended up taking the whole rod off, as I could not get the bushing in from the side, but it might be because the automatic one is a bit different. Loosening the subframe side is quite easy.
Correct the auto Dog Bone is different, it is shorter and chunky. Glad to hear you got it replaced, did it make it smoother? I realised after the install my subframe bushes are no good, I need to give this a go next!
@@the80sdude51 Yeah, it is a lot smoother when selecting D, it used to be really clunky. My subframe rubbers are shot too, need to do those some day aswell
Would have been nice to see how you got the wiring unhooked as I cannot get mine to release either... Other than that, quite appreciated!
How do you determine if this is the issue vs the starter itself failing?
The starter will click or attempt to engage/spin and will be somewhat evident power is getting through. If you want to just test the starter it self without having to remove, easiest way would be to bridge pins 30 and 87 on the ignition switch relay (found underneath the steering column). If nothing happens, it is your starter motor.
I'm in this exact situation. changed the cps and plugs.. still crank no start. which leaves the most likely candidate to be the dic... not gonna buy the after market one, half price but don't last long as far as i could gather from the net. might gonna try and get one from the junk yard. also wondering if you got an original whether one could fix weld the cracks.. anyone tried?
If the engine is cranking and not firing I would suggest replacing the CPS with a branded CPS. If this has been done and still not fixed the issue, check the injectors are firing, if the injectors are firing then perhaps the DIC is completely dead. I got rid of the aftermarket unit and stuck with the OEM, still fine to this day but I do get a lot of mis firing (according to TECH2).
this is awesome. really shows where and how. gonna go change mine now. thanks.
jizz...! Thanks for your video, at least one know the exact position ( to abuse the hands on) Thank you again!
I think mine might be the same
Are you two twins?? Damn!!! 🤣🤣
Never been called twins before, however, many have said we look very similar.
well done lads, helped me finding and changing mine
Cheers Dave, great to hear my videos helped.
It costs nothing to tell people what size the bolt is
Hi Allie, the bolt type and size is on the description right at the bottom, and also mentioned in the video.
I have been injured for some time now, and recently the rats have invaded! If someone or a company wants to take this away to do a project, it's yours.
Here i am again..... Hopefully wont ever need to replace the new one with the redone old one but here we go :D
Kinda being afraid doing that but it seems that i have to..... This video will help me a lot! Thanks!
If you have not conducted the removal, just take your time and be patient, make sure you have all the tools and the space ready to operate and you be fine. I believe in you, you can do it!
@@the80sdude51 ITS DONE!! Once again thanks a lot for this video, it helped! I still have 2 screws laying around after re assembling everything but who cares :D Took me quiet some time doing it but even had some fun. Putting the long rod back in was a little pain but it turned out quiet easy when i screwed in the gear lever box first and then changed to 4th gear, thus putting in the rod in the engine bay.... On the old switch it seems there is a contact damaged.... Maybe its repairable... Idk. But once again, THANKS!
@@js_filming7701 excellent, great to hear its done.
It's a T30 Torx bolt. Took me 3 hours, wife helped me as my fingers were too big.👍
Glad you got it sorted it out dude. Sounds like you got a good women by your side, my missy would run a mile, if I asked her for support
😉 Yes she is. We have been married for over 20 years. Someone at SAAB should have been shot though.😓😓 what a nightmare to get this little torx out. Thanks for the video.
Great video man , can you tell me where is the komputer located in that car ?
ECU is behind the bulkhead, underneath the wiper scuttle on the passenger side.
Great perspective! I'm about to replace the same bushing in my 9-5.
I need to replace subframe bushes, I believe these are the root cause of the bushing wear. I hope your install was smooth sailing
How did you get to the oil pressure switch?
Removed the starter motor to provide better access. Its been three years now and all is well with mine, however, I keep reading these are prone to cracking.
Is there any chance that you will make a video of how to fix faulty seatheaters on a Saab 9-5 2007. You are a wizard as far as I can see. Way more skilled then most mechanics I have seen :-)
Thank you for your message, your kind words are greatly appreciated. I would certainly love to explore such sections, the heated seat element has always fascinated me. Due to time constraints and family duties, I only attempt to repair items that are faulty in the car, when my seat heaters fail I sure will do a video.
@@the80sdude51 Then I hope yours break down soon :-) just kidding of course. Very nice videos over all, very educational indeed :-) Keep up the good work.....
After removal, slice the bottom of the heat shield where the screw goes through approx 4 o'clock. Place new sensor in cavity, screw in bolt but do not tighten to allow heat shield to slide from top angle onto the screw. Tighten. This will make installation much easier.
Blimey mate you deserve a medal for achieving that!
It was a right pain in the butt, there were many times where I felt to give up, but once done the sense of accomplishments was amazing, I felt like He-Man
That bushing is for the diesel engine. It is a Yellow one for petrol.
Correct! The yellow bush is too hard for my liking, the red has an softer compound making it more accepted for the UK roads and everyday life.
Hi from near London:P Just got myself a 56 plate Saab 9 5 2.0 T auto with 91k miles on it, last owner drove it the last 5 years like 2k miles a year only. I bought it off his son in law (the gentleman passed away a year ago), so it was starting with a jump start when I saw it first a week ago. When I went to pick it up same thing, started with jump start, drove 50 miles no issues, stopped for petrol near home and it wouldn’t start. Assuming it was the battery, bought a new one and started. Left it overnight and wouldn’t start in the morning but tried in the evening and it did. Today tried 3 times and started but it takes 1 or 2 seconds before it actually starts to run. When measured the new battery after the first night in the car, voltage was showing 10.6 only. I understand the ignition switch fault can eat in the battery as well as a side effect. I can’t find a new one all sold out (that should tell us something) so ordered an used one off eBay and waiting to arrive. I hope it will solve the issue then me recycle the old one and keep as spare. What symptoms you had? Do you think could be something else?
Is it turning? If yes, it's not your Ignition Switch. If no, it's very likely to be your Ignition Switch. If it is turning and not firing, it is highly likely to be your Crank Position Sensor. If it is the latter I would recommend you replace it with a renowned brand item. The Turbo and three-way Cat causes such heat that it accelerates the lifespan. Let me know how you get on. Best wishes
@@the80sdude51 Thanks. Must be one of these two. I ll keep you updated.
Good thing you changed the plugs aswell. Never change DIC without changing spark plugs!
I am a new SAAB owner. What is the reason or reasons why I need to change the spark plugs when I change the DIC?
They can fail and can effect the DIC, always use NGK R spark plugs just as SAAB intended when the Trionic 7 developed. I think I will replace my DIC for the new generation part number 32022255 next year, as the it is a superseded part I am hopeful it has advanced further.
LoL i wish i had slim hands and not these sausage fingers would had made it a lot easier for me, btw i have done 100d's of these
Saab oil pressure (safety) switches on Saabs are Traditionally Shit. Most all of my Saabs over the years have needed replacement oil switches.. First one happened when my bought new 1984 Saab 900, on or near it's 2nd Birthday, turned itself into an oil squirter... entire top of the switch fell off. Happily the switches are Very inexpensive, at least when bought for another brand of car. I've fitted VW intended ones from then on in.
Nice, do you have a part number for the VW equlvent? When I read about I was confused to how or why this is a thing with these blocks, I thought it just might be the design of these sensors or the oil pressure was beyound the scope of threshold.
ALL... SEM DI cassettes show case cracking above the black transformer. Happily, it's only a cosmetic issue. Failures start when the the White coil tubes start to lose their cooling oil. Green oil on the plug porcelain is the sign of near death. Either the white cyl cracks or the oil seeps out around their central contact. From heat cause reasons. The Aluminum casting is Important as it acts as a Heat sink. And it's not really enough for extended life. Plastic is a piss poor substitute. Seriously unlikely that Cassette was cheaply made anywhere but in Asia. 4 year warranty sounds enticing but then the Vendor likely won't exist next year, let alone 4 years from now..
oil pressure switch (which I presume was the issue) is a common problem, it's located above the starter motor - so very difficult to show on a video with the engine still in the car. Some people say you can fix it by tightening it, but generally it leaks through the body of the switch - so tightening it has no effect. The "sludge" (generally caused by rubber hoses in the PCV system breaking down) only affects earlier 9-5's, up to 2005 model year - after that Saab fitted plastic pipes on the vulnerable sections, so the issue mostly went away after then.
I went through this scenario on my previous 9-5 Aero. The key thing (as you mentioned) was oil usage. I'd done all the usual checks ... PCV system., turbo etc ... but it was using around 1.5 litres of oil every 1,000 miles ... so something wasn't right. The compression tests came back as:: Dry: 15/14/12/14 Bar 218/203/174/203 psi Wet: 17/14/17/16 Bar 247/203/247/232 psi My pvevious 9-5 (52 plate, 2003 model year) test: Dry 225/220/220/225 PSI, 15.5/15/15/15.5 Bar turns out (in the end) it was valve guide wear. This lead to oil leaking into the cylinders and gummed up one of the oil control rings on no.3 piston (hence the difference in its' wet and dry readings). I paid quite a lot to get the cylinder head refurbished, along with timing/balance chain kit replacement (mileage was roughly 145k and the timing chain tensioner extension was around the maximum recommended ... 15mm?). But once the work was done, oil usage went to pretty much zero. I also noticed that the oil took a lot longer to change colour once it had been changed as well. But as mentioned, it wasn't a cheap fix ...
Did it work ☺
Hey Pascel, I have not tried it, however, judging by the crap I removed from the contacts and pins and I very confident the issue is resolved.
@@the80sdude51 hopefully😊
Still driving saab=)?
Indeed
@@the80sdude51 awesome. Are you a member in my fb group?;) " saab world" 😊
@@pascalhogstrom2203 Hi Pascal, I am not on FB, if I was I would most certainly joined your group.
@@the80sdude51 aww🥲 dang
It has been over two years since I did that video, I am glad to report that the sump and CAT are free from oil.
That "TWR Receiver" running at 433.92MHz is for the remote central locking. That's the part that actually receives the signal from your keys when you lock/unlock the car. The frequencies used will be slightly different depending on country,
Thank you my good sir for your response. Much obliged
@@the80sdude51 no worries mate, keep up the good work, I enjoy your vids.
Would love to see a update
Thank you for your comment. In all honesty, I too thought it would have been back on road this year, however, I soon learnt some of the parts required are unavailable or stupidly expensive. I have been on the lookout for a COSCAST cylinder head, however, the prices are ridiculous and something that I simply can not afford nor justify such cost. Until I have repaired my current cyclinder head or found a replacement that is in decent condition at a decent price, I simply can not move forward.
@@the80sdude51 are man sad to hear ill keep my ear out for you
@@the80sdude51 there is a calibra turbo engine on eBay fully working for 2k if this helps
I am very interested to know what sort of Ignition Switch you have in your Saab 9-5?
Wearing a vest and gold chain like a G and scared of spiders lol
Hahaha Did you see that spider? Surely that is some kind of venomous creepy-crawly, geniunely got scared that it may jump out and bite me. Nonetheless it was a beautiful creepy-crawly and one that should be admired and documented. Need to get back on my Cally T, still have not made any progress yet, hopefully soon.
Thanx for the video man! Changed my CPS yesterday with success 👌
Awesomeness, we need to keep these great cars alive!