Fixing our WJ's Ignition Switch - Part 2: Solving the Gremlins - Switch Repair and Replacement
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- čas přidán 23. 01. 2023
- On our last video we did extensive troubleshooting in a prior mouse-infested WJ to find out that the Ignition switch was the cause of several electrical gremlins and failing circuits.
That same evening we pulled the switch and took it apart, seeing if we coulid repair it. In the end, we did, so we'll take you along for the ride. Eventually the new Mopar switch arrvied and we replaced it to be safe, but will show you both removal, a field-type repair, as well as eventual replacement of the WJ ignition swtich.
PARTS AND TOOLS LINKS:
Note: any parts links to Amazon will be using our Amazon affiliates links, thus Vortex Garage may get a small commission. As always I don't do product placements or sell things for companies. What I link to is what I used, or what I'd buy as a stand-in if the item I have isn't available anymore.
Also note that I often link to cheaper tool options - if you're looking for name brand tools you'll know where to find them :) (Wera makes some really nice smaller security torx bits for example)
Mopar Ignition Switch:
P/N 56042476AC - Listed as fitting 2001-2004 WJs. 99/00 may want to verify part fitment with your favorite parts dealers.
Mopar.com Store:
store.mopar.com/oem-parts/mop...
(In my experience the Mopar store works well, they find the parts at the best price and closest location for shipping. Last large order I did through them I received very quickly.)
Amazon Option:
amzn.to/3GVotRG
Tools:
Torx T20 1/4 drive bit:
Capri Tools 3-0224 T20 Star Bit Socket, 1/4-Inch Drive
amzn.to/3R6VGyl
Optional: Set of Torx bits (non security) from Tekton:
TEKTON 1/4 Inch Drive Torx Bit Socket Set, 10-Piece (T6-T30) | SHB90103
amzn.to/3XpL1Rl
Torx Security Bits / Electronics Toolkits:
In the video, this is the kit I used that included small prybars and also has both T9 and T10 security bits. This kit has held up well for me doing small electronics repair.
GANGZHIBAO 90pcs Electronics Repair Tool Kit Professional
amzn.to/3H0kt2q
If you just want to get a screwdriver with the specific size, here they are:
T9-Security Torx:
PS4 Tools for PlayStation 4 Screwdriver TORX T9 Security PS4 Repair Tool
amzn.to/3J5NoEV
T10-Security Torx:
Antrader Perforated Manual T10 3mm Torx Tamper Proof Security Screwdriver
amzn.to/3D0byg2
And a small bit set that fits normal hex drivers if that is a preferrable option to you:
YDLQWCZ Torx Head Screw Driver Bit 12 Pcs Security Torx bit set
amzn.to/3QTmhP8
Other Tools:
Small file set - I was using a cheap set from HF, this seems eqiuvalent - they do come in handy for occasional light use - may be cheaper at your local harbor freight though:
10Pcs Needle File Set
amzn.to/3QOnojb
And finally dielectric grease:
Permatex 22058 Dielectric Tune-Up Grease, 3 oz. Tube
amzn.to/3ZLDv54 - Auta a dopravní prostředky
Yep, new ignition switch is on the way. I’ll take the old one and clean up the contact points. Keep it as a spare. We have a group of Cherokee’s that trail ride together. Two WJ’s one XJ with one more WJ possibly. It’s good to have some spares between us on the trails. Very helpful video, thanks for posting.
EXACT SAME PROBLEM!!! Replaced the ignition switch. FIXED!!!! Thanks for posting this!
Just wanted to thank you, had the same problem and followed your instructions, it was very valuable information, got my Jeep working perfectly again, your the best.
Great information 👍
Great info 👍 👌 👏
Really enjoying this WJ project so far, I have owned a 98 ZJ and my sister a 94 ZJ and they were both awesome vehicles, getting hard to find any rust free ZJs or WJs up here in Minnesota, so I will enjoy a WJ vicariously through the channel, looking forward to the next video!
Awesome glad to hear you are enjoying it. We're a bit better off here in the mid-atlantic, but ZJ's seem to be getting hard to come by here too. I'm fortunate that so far this WJ is pretty clean from a rust perspective.
I knew you were courageous when you dove into the Jaguar electronics but now... You must be a masochist.
Yeah somehow those Jag electrics don't seem so bad now 🤣
@@VortexGarage 🤣🤣🤣
I enjoyed this video
Can you tell me the number of the black connector you removed next to the main plug on the ignition switch
Its best to clean contact points with Jif, Its fine abrasives and slight acidity cleans them up and prevents further corrosion.
In the VW T4 bus, fauly key switches are pretty common and they can cause the weirdest issues. From engine shutdown while driving to the radio still running when the key is pulled out, which eventually drains the battery 😅
So would this ignition cause flashers to fail? I have a glowing turn signal on my cluster and with ignition fuse out it works. Back in and it fails
Brake cleaner to remove the grease gunk, then HOT soapy water with toothbrush to remove any residual, then flush with brake cleaner, then ultra-fine aluminum oxide (*cotch-*rite), then flush again, then the dielectric grease very thin film (or super lube brand), then reassemble. No need to purchase new, unless mechanical damage to the dimple, skid contacts, or bummed up detent spring/plunger. Excessive grit paper works against you in the future.
PS: Same treatment for multi-function switches.