Brake Job on a Clark Forklift

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  • čas přidán 28. 08. 2024

Komentáře • 96

  • @user-uw4cv2xb8l
    @user-uw4cv2xb8l Před 7 měsíci +1

    Nothing less than inspiring when watching this. May the Good Lord bless you as He sees fit

  • @HeinerStorchennest1
    @HeinerStorchennest1 Před 2 lety +1

    Hi and thank you very much for this video, as there no other ones for me to find on YT. Mine is a Clark C500 Y40PD (355...).

  • @TheKnacklersWorkshop
    @TheKnacklersWorkshop Před 3 lety +1

    Hello Joe,
    A good job done there and nicely explained as you did it... Thank you for the shout-out, it was very kind of you...
    Take care
    Paul,,

  • @outsidescrewball
    @outsidescrewball Před 3 lety

    Hello Joe...great video production...discussion/demonstration/build...enjoyed and hello to Heather...stay well

  • @EverettsWorkshop
    @EverettsWorkshop Před 3 lety

    Good to see you up again, seeing you rebuild wheel cylinders reminds me of being a teenager with more time than either brains or money so I was rebuilding them on my old cars and truck. Didn't know of the brake cylinder assembly lube at the time, just honed using alcohol and assembled using brake fluid. Was an interesting repair to watch.

    • @joeway8641
      @joeway8641 Před 3 lety

      Hi, Everett. Brake fluid is fine for assembly (and even for honing) if the cylinder is going right into service. the brake fluid will wash out the lube anyway. My work done for customers often sat on the shelf for months or years before installation--that's where the Assembly Lube works better.

  • @rickwebb754
    @rickwebb754 Před 3 lety

    Bought a C500 a few months back for my home shop. Starting to tear down for brake repairs when i found your video. it showed me just what I needed. Getting parts ordered this week. Thanks for the video. After the brakes I have to take lift cylinder out... really bad leak. But enjoy working on things and need a lift.

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety

      I had to do the lift cylinder on the C500. Mine has the multi-stage cylinder...four sections.

    • @rickwebb754
      @rickwebb754 Před 3 lety

      @@sierraspecialtyauto7049 yes did that on mine, but only did the lower half. Top didn't seem to be leaking and cap was welded in... so I left it alone, Well after about a few uses the lower side is great, but now the main upper is leaking... just enough to cause dripping. so going to see in a few weeks if I can just get this done without removing the whole cylinder again.

  • @compassprecision
    @compassprecision Před 3 lety

    Cool project. Thanks for sharing. Liked the video transitions with the page wipes as well.

  • @randr10
    @randr10 Před rokem

    I have a C300-40 from the early '70s. It's giving me brake trouble so thank you for this video. I checked the fluid and it was low, which I topped off, but now I think I got some air in the lines because it goes right to the floor and will barely engage, for some reason in forward gear only, so I'm going to try bleeding them first before tearing into it like this. This gives me enough info to get started. I'm suspicious I might have one or both wheel cylinders bad though, or maybe something going on with the transmission lockout. Things I've already fixed on this machine: 1. Full teardown and rebuild of the lift cylinder, fabricated up a new steering cylinder bushing out of a hunk of aluminum I had in the scrap pile, 3. New distributor/conversion to electronic ignition, 4. Modernized the LPG fuel system by converting to an early '90s Impco vaporizer and throttle body setup, 5. Installed an actual canister air cleaner on the engine off of a lawnmower application, 6. Rebuilt the wiring harness from scratch because the insulation was all but gone on the original wires. It was all hacked to pieces anyway and a bunch of stuff was wired wrong, like they had the hour meter wired straight to the battery (so no idea how many actual hours are on the machine).
    Still left to do is that the tilt cylinders creep pretty bad so those need attention, this brake issue now and the bad distributor overheated the engine so it needs a new head gasket. The engine is tired but it still runs pretty good otherwise. If I can get it to stop drinking water I should be in good shape.

    • @rabbitsFeetProd
      @rabbitsFeetProd Před 11 měsíci

      I have one I just got that has no brakes either. Pedal goes straight to the floor. Inching pedal works fine though. I opened the master cylinder reservoir and filled it since it was empty but still no pedal pressure even after bleeding master cylinder. I think this is what’s next for me.

    • @randr10
      @randr10 Před 11 měsíci

      @@rabbitsFeetProd I bought a new master and put it on about a week ago. All fixed now. The amount of crud in that reservoir and lines was about as bad as I've seen on any brake job I've done. Bled the system pretty thoroughly and the pedal feels nice and firm. The inching function works flawlessly now. Master cylinder said "Made in USA" on it, so it and the fluid may have been original to the machine since the '70s. Hopefully the slave cylinders keep holding up because those require removing the final drives to get to. Based on what it looked like when I bled the system, I may have gotten lucky and all the moisture and rust stayed with the master. It is pretty low in the system, so gravity would be on my side there. Not the end of the world if the rest needs attention but pretty involving.

  • @MaturePatriot
    @MaturePatriot Před 3 lety

    Good to see you Joe! Gotta have brakes. Fibers get everywhere. Reminds me of doing brake jobs at my Father-in-law's garage. See you next time.

  • @roughrooster4750
    @roughrooster4750 Před 3 lety

    Glad to see you are back posting. THANKS!

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety

      Yeah...been a while, hasn't it? Maybe I'll get more regular.

    • @gustavogarnero390
      @gustavogarnero390 Před rokem

      @@sierraspecialtyauto7049 Good afternoon, where can I get information on the Clark C500?

  • @billcockburn3911
    @billcockburn3911 Před 2 lety

    thanks for the video - i picked up one of these machines and am doing a rebuild on it - this was very helpful - thanks again

  • @cquatmann
    @cquatmann Před 5 měsíci +1

    I know this is an old video but can you explain how the clutch brake system work? I’m going to replace my clutch and brake master cylinders and the lines go into a cylinder that’s mounted behind the mast. Btw this video was great really appreciate you taking the time to make such in depth videos explaining how to work on these old things

    • @joeway8641
      @joeway8641 Před 5 měsíci +1

      On the C300, the right brake pedal operates the brakes as usual. The left pedal operates the brakes but also shuts off the fluid supply to the transmission, essentially putting the lift in neutral. This is supposed to give additional safety and fine control. For instance, you could ease up to a truck with a load, step on the left pedal, and rev the engine to raise the load quickly without applying power to the wheels. The left pedal is commonly referred to as an "Inching" pedal. The C500 worked slightly differently, but I sold that lift shortly after this video was made and don't recall exactly what the difference was. I think the pedal functions were the same but there was a difference in the master cylinder arrangement.

    • @joeway8641
      @joeway8641 Před 5 měsíci +1

      Actual, I got this wrong. I don't use my C300 very often, but I did yesterday. On the C300 both pedals are on one bar, so both pedals activate the brakes and the inching valve the same way. It's the C500 that has separate pedals, with right pedal activating brakes as usual and left pedal activating the inching valve also. Now I recall that the C300 has one master cyinder and the C500 has two master cylinders.

  • @woodscreekworkshop9939

    Nice job Joe, I wish I could convince my wife to get a forklift 👍🏼😁

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety

      Your wife seems to be quite accommodating about tool/toy acquisition...ask her again. My wife, also a teacher (retired after 33 years in elementary grades) is also quite willing for me to buy tools. This lift will be for sale soon, but I don't think it would be appropriate for your yard.

  • @evangraveley7625
    @evangraveley7625 Před rokem

    Those filaments are in my forklift too everywhere but it lived in a sawmill

  • @anthonyfejeran1891
    @anthonyfejeran1891 Před 2 lety

    Very thorough and informative video. Thank you sir you have helped me immensely.

  • @gwharton68
    @gwharton68 Před 3 lety

    There is nothing worse than working on a small fork lift. I have a lot more faith in brake cylinders that you rebuilt than offshore new ones. Keep up the good work. Hope you saw warm.

    • @joeway8641
      @joeway8641 Před 3 lety

      They have to build them tight and small--so almost everything is hard to get to.

  • @danielmotilica-8580
    @danielmotilica-8580 Před 6 měsíci

    Clark c500 y100 -->thank you!!!

  • @OldIronMachineWorks
    @OldIronMachineWorks Před 3 lety

    Very nice job Joe. Gary

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety

      Thanks, Gary. One of these days I hope to have a lift more like yours. This one is OK in my yard when the ground is dry and hard, but the least bit of rain shuts me down.

  • @shawnmrfixitlee6478
    @shawnmrfixitlee6478 Před 3 lety

    Job very well done Joe , I sure ENJOYED ! Thanks..

  • @fenceman53
    @fenceman53 Před 2 lety

    My Clark c40 b built in 1967 looks just like that one. It is gasoline and automatic trans

  • @metalworksmachineshop
    @metalworksmachineshop Před 3 lety

    good info.. my forklift is good on breaks ,, the side shift cylinder has a leak. I really need to get that fixed.

  • @c00lamah
    @c00lamah Před 3 lety

    Great video. Thank you

  • @redlineimportsperformancel4031

    where did you order parts from? any part numbers or links? i keep finding complete assemblies just not the shoes and wheel cylinders

  • @1970chevelle396
    @1970chevelle396 Před 3 lety

    I use to work on a Clark fork lift for a customer.

  • @joepol711
    @joepol711 Před 2 lety

    Nice job!!!

  • @ricyes
    @ricyes Před 2 lety

    Thank you for the video. You mentioned the intensive instruction on the self adjustment guide. The lift I am working on is the same as shown. The last time the break job was done they rebuilt the cylinders which ended up seizing and shoes road up pinching and tearing into the rubber cylinder dust/ piston covers. My question is could this auto adjustment pins best be put in at the 3oclock positions vs the 12 o'clock. The shoe appears to be able to accommodate that arrangement and the oblong slot on the shoe appears to have the pad travel more in mind.
    I hope you can understand my translation. Thank you.

  • @robertrevels3619
    @robertrevels3619 Před rokem

    Can you please go over the wiring with me I can not find the manual anywhere at all please help thank you

  • @mikesymbolik5647
    @mikesymbolik5647 Před 3 lety

    Thank you 🙏

  • @bobbyheiser4807
    @bobbyheiser4807 Před rokem

    Do you know where I can get the brass bolt from the brake line to the piston?

  • @hennerschmidt5964
    @hennerschmidt5964 Před 3 lety

    Hello Joe, nice vid and job well done. Mine is a C500 Y40 PD, sn 355... I would like to fit a shifter, but I am not quite sure on the hydraulic layout? There is already an Eaton valve on the right hand side, but no leverage. So wonder, whether this is a valve for a shifter, which I can use buying the missing parts. Regards Heinz

  • @markraber4419
    @markraber4419 Před rokem

    Thanks for sharing your knowledge via CZcams. I’m doing brakes on my Clark C300 and didn’t anticipate a giant puddle of oil when I removed the hub assembly. Could you fill me in on the oil type that I should be replacing this with.

  • @rjaclr99
    @rjaclr99 Před rokem

    Hello good sir, I was wondering if you could elaborate a little about the adjusters. The lift I’m working on, when disassembled the adjusters were loose. Did not have the pin on the locking but, rather just some punch marks. They worked loose, and was wondering if there were torque specs listed in the manual? Or any specific instructions. Thank you and happy new year!

  • @GABRIELIMPALASS
    @GABRIELIMPALASS Před 2 lety

    THANKS TOO MUCH FOR THE VIDEO! VERY USEFULL FOR PEOPLES FROM ANOTHERS COUNTRIES LIKE ME! CAN YOU TELL WHAT KIND OF FLUID USE TO FILL THE BRAKES IN THIS MODEL OF FORKLIFT?

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 2 lety

      The recommended fluid is DOT 3, which is standard glycol brake fluid. DOT 4 would be acceptable. DO NOT use any kind of petroleum-based fluid. Thanks for your kind comment.

  • @capndavid2001
    @capndavid2001 Před rokem

    Thanks for the video. Can you provide any advice or insight of how to dislodge the wheel bearing housing and drum from the transmission housing after removing the bolts? I have tried to pry, push etc but it doesn't want to loosen.

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před rokem +1

      There are five bolts and five nuts on studs on each side. A couple are pretty well hidden underneath. If you got them all, I dunno.

    • @capndavid2001
      @capndavid2001 Před rokem

      @@sierraspecialtyauto7049 Yes I removed all 10 nuts, 5 outside and 5 inside, 2 were somewhat difficult. Should this assembly just simply slide away from the differential housing or do you have a method or process to pry this apart? I sure appreciate any help. This is a first time for me. Thank you

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před rokem

      @@capndavid2001 There may be sealant keeping the parts stuck together. It's been long enough I can't remember for sure, but there may also be close bearing fits that have to come apart. Try working a putty knife or similar tool between the parts.

  • @gustavogarnero390
    @gustavogarnero390 Před rokem

    Hello, good morning. I have a Clark C500 and 50, I am from Argentina. I need information on a specific part that I am missing. I would like to know if it can be manufactured.

    • @gustavogarnero390
      @gustavogarnero390 Před rokem

      Would you give me a contact number to contact me about information about the forklift since it was manufactured there in the US

  • @JB_Machine
    @JB_Machine Před rokem

    I have the same machine, it has been parked for about 3 years with the parking brake on. I went to move it and it seems as if the parking brake doesn't release. The actual lever moves but I think the pads aren't releasing. Any ideas how to release them?

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před rokem

      That will be a frozen cable, I think. I had to take my parking brake cable off and work on it for a long time to get the inner cable moving in the sheath and get penetrating oil all the way through. Probably took an hour or more.

  • @ke6bnl
    @ke6bnl Před 3 lety

    Just got rid of my Clark 300 with bad brakes as it left

  • @expatconn7242
    @expatconn7242 Před 3 lety

    You have a brudi side shift on there? I have 79 300 I I have a bad trans leak I can’t find it I’ve been having a hard time even change the o ring in between the drive trans ... still leaks

  • @jasonhay1291
    @jasonhay1291 Před 2 lety

    I have a C300-50 where did you find a shop manual

  • @hilltopmachineworks2131

    I need to service the brakes on my Hyster.

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety

      Like you need another project right now, huh? I imagine you're pretty busy with the new shop.

    • @hilltopmachineworks2131
      @hilltopmachineworks2131 Před 3 lety

      @@sierraspecialtyauto7049 I am busy getting everything done so it will stay on the list of things to do for awhile. Did you turn the drums before you put them back on?

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety

      @@hilltopmachineworks2131 I did not turn them, Tom. They were near perfect.

  • @infoanorexic
    @infoanorexic Před 3 lety

    I agree. Replace with new when you can ... IF you can. My living trailer has hydro-vac brakes. It's wheel cylinders are obsolete, and not one NOS unit could be found. Some guy in California (Los Angeles) quoted what I considered extortionist prices to recondition the bore on the old one. I could understand the liability involved, but this price was beyond reason and my wallet. Just getting the quote had me puckered.

    • @infoanorexic
      @infoanorexic Před 3 lety

      ...just for giggles & grins, I took a look. Your highest price was no where near what that guy quoted me. Wish I'd found you back in '06.

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety

      @@infoanorexic Are you still in need? If so, I can refer you to one of my old customers who may have parts.

    • @infoanorexic
      @infoanorexic Před 3 lety

      @@sierraspecialtyauto7049 Not at this time, anyway. I got away with honing it and replacing the seals. I'd have to take things apart to get the part numbers again. It may change later this year, I intend to hook up and test them, as it seems that just letting them set is one of the worse things you can do. Now that I've got the machining equipment, I can fashion an adapter for a power bleeder and do a proper flush of the fluid, that may bring out any problems that have developed since then. It's been about 15 years since I did that work.

  • @kisoia
    @kisoia Před 3 lety

    Joe, thanks for the video, it's been awhile :) Thanks for showing your cylinder sleeving, nice work. Where did you buy your brass sleeves? I would like try that in my home shop - thanks!

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety

      The sleeves came from tube stock purchased in 10'-14' lengths from a supplier in Chicago. I used to buy $3k-$4k worth of tube every couple of years. I don't know of a practical source for the home shop. Thanks.

    • @kisoia
      @kisoia Před 3 lety

      @@sierraspecialtyauto7049 Thanks, a 10' to 14' length would be a bit of overkill :) I see I can get one foot lengths of one inch tubing in .025, 032 or .065 wall thickness from McMaster-Carr, what would you recommend? Thanks Joe!

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety

      @@kisoia You're looking at .032" or .065" to get IDs in 1/16" sizes, which is what you usually need. Years ago I could get .032" wall tube in 1/16" increments from 1/2" ID up to 1-5/16" ID, but many of the even 1/8" ID sizes are no longer available. Even ten years ago I was having to use .065" wall tube for many sizes.

    • @kisoia
      @kisoia Před 3 lety

      @@sierraspecialtyauto7049 Thanks Joe, you've given me great info so I can experiment with my vintage wheel cylinders. Much appreciated!

  • @HeinerStorch
    @HeinerStorch Před 3 lety

    Hi and thanks for sharing your expertise. I would like to fit a siteshifter to my Clark C500Y40PD. Is there a vid on that topic, too? Kind regards Heinz

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety

      My C500 has sideshift but is not a Y model. I don't know if the Y would be different. Comparing the C300 without and the C500 with, it looks to me as if it would be a LOT of work to convert. Parts from a forklift boneyard would make it a lot easier.

    • @HeinerStorch
      @HeinerStorch Před 3 lety

      @@sierraspecialtyauto7049 Hello and thanks a lot. I wonder whether there is a way of a closer look on the Hydraulic layout?

  • @RS-xt2my
    @RS-xt2my Před 3 lety

    I have question on a Clark C-300-40 Forklift the right front wheel do not spend, what can be the problem?

    • @joeway8641
      @joeway8641 Před 3 lety

      I'm guessing you mean "do not spin" as in the wheel doesn't turn. If the lift has been sitting for many years, my guess would be the shoes are rusted to the drum. If this happened suddenly on a lift that was in service, I would guess a problem in the final drive such as a broken gear.

  • @user-qy9mr6ed3k
    @user-qy9mr6ed3k Před 10 měsíci

    Were do you check the brake fluid

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 10 měsíci

      On my C300, there is a hole in the side rail about six inches to the right of the gas pedal over the master cylinder. The C500 has two master cylinders. I don't recall exactly, but they are along the side of the transmission-probably under the floorboard.

  • @harleyhoracio1
    @harleyhoracio1 Před 3 lety

    I’m looking at a 1979 C300-50, serial 356, it has a leaking front main and a minor leak in the back that could be a water pump, but unsure. Are parts for this lift hard to find and is the front seal a huge deal?

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety +1

      Main seal leaks aren't too big a deal if you have the engine out. I'd hate to have to work on them with the engine still in the lift. See my video at czcams.com/video/l_HfgcCH0NU/video.html for coverage of seal replacement. I've been getting most of my parts from store.hgmforkliftparts.com/

    • @harleyhoracio1
      @harleyhoracio1 Před 3 lety

      @@sierraspecialtyauto7049 I ended up buying this C300-50. Would you happen to have a shop manual I can purchase or make a copy of yours? I'll gladly pay for your time, expense.

  • @samuelw.3992
    @samuelw.3992 Před 2 lety

    How’d you get the whole hub assembly etc off? I removed the bolts, I’ve beat an banged but it wont budge

    • @joeway8641
      @joeway8641 Před 2 lety

      There are five bolts and five nuts on studs. A couple are pretty well hidden underneath. If you got them all, I dunno.

    • @samuelw.3992
      @samuelw.3992 Před 2 lety

      @@joeway8641 i got it….. lol

  • @IndiansAuto
    @IndiansAuto Před 3 lety

    where do you find parts?

    • @sierraspecialtyauto7049
      @sierraspecialtyauto7049  Před 3 lety

      I've had good luck with HGM Liftparts at store.hgmforkliftparts.com. You can look up Clark dealers at www.clarkmhc.com/Home/DealerLookup. There are other places you can find with a Google search for "forklift parts".

  • @marklengal9990
    @marklengal9990 Před 7 měsíci

    My serial number is Y40-244-2512. Is a C500Y40. Is this the same brake direction?