Making a Copper Banjo Rim
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- čas přidán 15. 07. 2022
- See how to make the rim (body) for a banjo from copper. Learn how simple shop-made fixtures can streamline the process of making multiple parts with wired edges.
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I really enjoyed working on this with you!
Steve, it was a joy for me, too, and I'm so glad I had the time to shoot and edit the video!
Steve, it would be great if you could do a video when you get one of these instruments done... 👍🏿
Steve, you have the best guy for the job, Ron.
I really enjoy watching your videos while I'm at work instead of working
Making learning a pleasure while actually relying knowledge - we're lucky to have this kind of meetings with You, master Ron. Always humbling and inspiring.
I'm so glad there are people eager to learn more about metalworking!
Ron.
Great fixturing once again. Slow and steady with the bead roller assures desired results.
Thanks for quite an informative demonstration.
Jere
Thanks so much Jere! Your support means a lot to me!
"Slow and steady with the bead roller assures desired results." Jere, it took me a few tries to understand that, ,I have learned and copied your techniques so Maytime that now they have become second nature for me, I have also copied your HF bead roller upgrade to the T, it works amazingly well, you and Ron are truly a wealth of knowledge, and a source of inspiration .
Another of your videos where you say " I'll mark this and leave it a little long and adjust it later by filing" only to accidentally cut it perfectly. Anyone else would cut it miles too long, file it too short and have to build it back up with weld. Loved the fixtures.
If it makes you feel any better, I did cut one ring too short, and I had to deposit some weld on the end of the wire to get a good fit.
you could have said "yeah I can make those rings for you", but you didn't you showed him how to do it. Unselfishly passing along your knowledge to all of us, THANKS RON....
You bet!
As a musician and an iron worker i can say .....this ma fkka genius!!
Thanks Ron, I don’t care about cars at all, but I have learned a lot about sheet metal.
Great!
You sir, are a skilled craftsman and artist of the highest order. That man you’re working with is very lucky to be getting his training from the best! I think he should sell a line of banjos with your mark of approval and send you royalties. :)
Wow, thank you!
Ron....I feel like I am supposed to call you Mr Covell.
Mr. Covell, I admire your work so much. Even with such a simple piece, how you work is elegant.
In no way do I claim to know what im doing, but i have built many things. Just enough to appreciate your outward follow-through with your hammer strokes bringing the flange to the 90.
I know much of it is probably intuitive or at least second nature for you, but before I understood (in my words) the metal folds just like a blanket, and each stroke is just making, moving, or getting out the wrinkles; I made many mistakes with my process. I can be quite particular, especially with numbers, so learning that there's a difference between bending and shaping metal was beyond irritating. Copper was damn expensive for a college kid.
Thank you for all your tutorials. There is so much valuable information in each one.
Please call me Ron - Mr. Covell just seems too formal.
It pleases me very much to know that you have enjoyed my videos, and learned from them.
There are a lot of 'finicky details' to metalworking, and everyone understand it in their own way. If thinking abut metal 'like a blanket' is helpful, that's a good way to approach it.
Let me know if you have any specific questions in the future, and I'll do my best to answer them!
A bit late to the party but what a treat this was, thanks so much for sharing!
Hey, the party is still going on, and we're so glad you enjoyed the video!
Thanks Ron ! Nice to see you step out ! Like the last time we talk ! This makes me think of a Model a fender ! You are a true Artist Ron ! But you got to let go ! You have all the skills to make what your mind sees ! Let your mind Eye go ! We are in are 70s now be free Ron let go Like we where in the 70s ! Thank You For Your Help and Time ! Straight Ahead ! Mike ✌😎
Thanks, Mike. I'm letting go more and more all the time!
Always thankful for your sharing! Student from the early 90's in New Paltz NY. Thanks Ron
Boy, that workshop was a LONG time ago! Glad you still remember it.
The king of metal sheets 👍🇫🇮
Thanks so much!
Ron your fabrication skills overwhelm me. You make this look so simple. Another great video, please keep them coming.
Wow, thanks. I do have more videos 'in the pipeline'!
The world is a better place because Ron Covell is in it. This is a cool collaboration.
I'm so glad you enjoyed it!
Bravo Ron! The master strikes again. 😀
Wow, thanks!
You are so amazing. I learn something new in each and every video. Thank you.
You are so welcome!
Master of the craft👌Planing is half the work wich truly shows in your great video, tanx Ron🙏👍
Yes, I gave this project a LOT of thought before I started.
As usual - very informative and a pleasure to see a master at work. You make it look easy, undoubtedly due to your skill.....
Thank you! Cheers!
there's no industry that cannot benefit from the Ron Covell's Magic ©
Hmmm - that's an interesting comment. I have worked in the automotive world for most of my career, but I've always had an interest in problem solving, regardless of the application. Perhaps people from other disciplines could suggest some potential subjects for my future videos!
@@RonCovell A good craftsman like yourself could be very beneficial in several fields. A keen eye and ingenuity in the approach always goes the extra mile when it comes to results. May I suggest topics? Saxophone dent repair.
Good idea! You probably know that there are already many excellent videos on CZcams that show dent removal from all sorts of brass instruments.
@@RonCovell yes, Ron. I've been in that trade forever, I was thinking more of seeing how a guy from a different spectre of metalworking approaches to the same issues, plus it would be good to learn like, wire a bell's rim and all. IMHO the best way to go forward in quality comes from using interdisciplinary knowledge between compatible trades.
Now I understand where your question is coming from. Perhaps I can do something like that in a future video.
I've learned so much from these videos! Probably never going to use the metal working aspects of that knowledge, but it is the knowledge about problemsolving that is extremely valuable! Thank you for making these videos available for free!
Glad to help!
Ron thanks for sharing. Nice job !!
Glad you liked it - more on the way!
I am a woodworker but love to watch people that do other trades. You are the best.
Thank you for the kind words!
You’re a Wizard.
Watching you work on these projects is something akin to learning the secrets of a famed magician. Thank you so much for sharing.
Wow, thank you! I'm so glad you enjoy my videos.
Fixtures are the way forward thanks for another great video.
Glad you like them!
Awesome craftsmanship along with discussion/demonstration….enjoyed
Thank you very much!
Copper is so much fun to work with. My boyfriend owns a sheet metal shop but they mostly do architectural stuff such as hand railings, custom gutters, flashings, wall cladding, etc. He often has me in the shop to make little copper trinkets and we have a lot of fun applying chemical patinas to the copper. Great video, thanks for posting.
Very cool!
I learned how to work in a very sophisticated way. Great
Glad to hear that!
Just found your channel! I love it. It's giving off a "New Yankee Workshop" vibe.
Welcome aboard, and I hope you check out some of my other videos! I have about 85, on various subjects.
Ron is to metal working as Bob Ross is to painting. Masterful, mellow, and always always a captivating delight to watch as he does his craft.
Thank you for the high praise!
Wow. Beautiful work with simple tools and techniques. Thanks for sharing.
Thank you very much!
I've been toying with the idea of making my own snare drum. Thanks for this tutorial!
Excellent video. Thanks.
Glad you liked it!
Great job as always Mr. Covell Thanks for the videos and information.
Thanks for watching!
The Bob Ross of sheet metal strikes again! This video just gave me an idea to use in my shop. Thanks a ton!
I hope it works well for you!
As Chet Atkins once said, “You never hear anyone say, ask the banjo player to move his Porsche”. Nice job. 👍. I loved your use of the speed wrench! Real Hot Rod work. You are the “Master”!
I've never heard that Chet Atkins quote before - priceless!
I'm delighted that you liked the video.
Fantastic work Ron, thank you for sharing your techniques!
Thank you! Cheers!
Neat and simple fixtures, beautiful work. Thanks for making this video!
I'm delighted that you enjoyed this video!
Thank you Ron. Part looks excellent.
Thank you!
Excellent work, as usual. Thanks for sharing your knowledge and craftsmanship.
It's a pleasure!
Keep going Ron! You’re a joy to watch!
More on the way!
Awesome stuff Ron! Thanks for posting! 👍🏻
You bet!
Always look forward to R
Great!
Brilliant fixturing. Really makes the process go smoothly.
Yes, the fixtures really helped a lot with this job.
Masterful Job as always Ron, thank you for sharing your knowledge with us! God Bless!
Thanks for watching!
Just what I needed for one of my projects Ron! Thanks for sharing this with us!
Glad to help!
Beautiful Sir!
Thank you!
Thank You for doing these... I learn something from every one of your videos.
My pleasure!
I'm so glad I found this channel! You're an excellent resource for beginners and give such detailed advice that even experienced people are benefiting.
Many other channels are like "ok, so to weld this simple thing I'm using a $2000 shaping kit, an angle grinder I won't tell you how to use, and a gas-powered MIG welder...but if you don't have that, any welder will do I suppose [end explanation]".
And like, I just want to start by cutting and welding a metal sheet with simple techniques.
You make metal work accessible and you're so happy and pleasant to listen to!
I'm so glad you like my videos. Many more on the way!
Beautiful workmanship 👍, thanks for sharing.
It's my pleasure!
You make it look so easy. Great job!
Thank you! 😊
Once again a great teaching from a great teacher👍👍👍
Glad you think so!
Love it that you’re always experimenting with new process. And even better that you’re will to show us along the way. 👍👍😎👍👍
Thanks so much!
love the videos!, your calm style keeps my attention the whole way to the end, no feel of need to rush it trough.
Awesome, thank you!
Fascinating, thanks for sharing.
Glad you enjoyed it!
Great skills🙂
Great video Ron. I'd love to know more about welding copper. Welder settings, which tungsten, where to source the rod, etc... Copper is such an amazing metal and working with it is something I'd love to know more about. I've been thinking about bead rolling copper art.
Great suggestion, maybe I'll do a bit more on this subject!
Ron, well done!
You enjoy the craft, very well explained and in-detail.
Yes, I do enjoy doing this kind of work - and I'm so glad that many other do, too!
You make it look so easy, the mark of a master.
Thanks, and I'm very glad you enjoyed it!
Thank you. This helped me a lot.
Glad to hear it!
I thought that looked difficult but you made it look doable for people like me
In the realm of all metalworking projects, this one is NOT too difficult - particularly if you have some fixtures to help with the difficult parts.
A lifetime of work and learning skills . Thanks for the look, learned some interesting things here.
Great!
10/10 master craftsman at work
Thanks so much!
As good as a banjo plays, wonderful skill in making and jigs for building.
Thank you very much!
Ron, as always a joy to watch your highly educational videos and as always you make it look so easy. A trap for the unwary apprentice 😊 Thanks for posting and my thumb here and in the like above 👍
So nice of you
Coffee and Covell could definitely be my new Sunday routine. Great work as always Sir!
Enjoy!
thank you for making this tape
I'm glad you enjoyed the video!
Thanks Ron. I love watching you work. I'd never even considered welding copper but now I know you can.
Yes, there are not a lot of situations where copper is welded, but as you can see, it can be done, and if makes a very good joint!
such a craftsman, brings back memories sort of. I did some wired edge projects in high school in sheet metal & heating shop . I don;t remember much about it as it was just a few years ago . well maybe more than a few. thanks for sharing !
Very cool!
Just amazing. Everytime I think "impossible" and than you do it with such ease. Can't believe it. Head's of to you.
Wow, thank you! I hope you mean 'hat's off', since you probably look much better with you head attached!
Beautiful
Thank you! Cheers!
Amazing work!! You are a sheet metal expert!
Thank you! Cheers!
Great project, you always give great explanations. Beading wheel openings is something I've struggled with but you've given me some good ideas, thanks for sharing
Glad to help!
You sir are a wizard. I am in awe of your talent!
Thanks for the kind words!
That is a great looking job that you did , number 1 work.
Some good metal working tips too .
I'm so glad you liked it!
Ron, You are so creative and methodical about every step. I love how you tought of the second half of have to take the wood form apart. That was amazing. That was a great job.
Thank you very much!
That was awesome to watch! Copper is such a nice accent to a project.
It really is a nice accent!
awesome job
Thank you! Cheers!
Another very usefull video....this technique could be used for a lot of projects. Thanks Ron !
You are very welcome!
Thank you for sharing you knowledge on metal working, it has helped me just on a few little project I have done.
Great to hear!
Excellent craftsmanship Ron. The combination of your ideas, techniques, and fixtures combined with the fixtures sent by Steve were fantastic and really showed truly great minds at work.
Thank you kindly!
Wow you never cease to amaze! Learned quite a bit from this video, never tried welding copper yet and the jigs you come up with are so well thought out. Thank you Mr. Covell
Glad you liked it! I'll be posting another video on a copper-based project on the 17th.
Watching a master at work. One of the signs of mastery of a craft is to make it look so easy. Beautiful work Ron.
Thank you kindly!
Thanks for sharing 👍
Thanks for watching
What a video! Pure brilliance, every bit of it. Everybody should see this. That was a savage trick with the extra wires.
Yes, the idea of using extra wires to gain extra angle on the flange just popped into my head - but it certainly worked well.
Superb upload Ron. Your gentle presentation is unique on the internet. I never tire of watching and listening to your explanations. Keep up this marvelous work.
Wow, thank you!
Another interesting, unusual, and most importantly successful project and process. Congratulations, and thanks for sharing.
I'm so glad you liked it!
WONDERFUL!
Thanks for your enthusiasm!
Excellent video once again mr. Covell! Many great tips and tricks in there you simply cannot learn from a book. I especially like how 'simple' the springback calculation and the formula for the rim to wire thickness is. Thank you for sharing. Greetings from the Netherlands, Mark.
Glad you enjoyed it!
Sure, i learned not something but alot - like everytime, thanks to you my friend. 👍
Glad to hear that!
Great beginner project.
I think so too!
Wow, awesome craftsmanship…. 👍🤝
Thank you! Cheers!
Disciplined pressure. What an exercise in patience and understanding the nature of the given materials used. Causes me to consider and appreciate the skill of the coppersmiths from India.
Thank you for the kind words. I have seen videos of some incredible work with copper done in India, and I am VERY impressed. I'm working on some circular brass parts for a snare drum right now, and I expect to be uploading a video on that project in a few weeks.
Hi Ron,
As usual... nice, precise, well thought out and well presented.
Joe
Thanks so much, Joe!
Awesome video Ron! Your experience makes it look simple. I wish I had the opportunity to work and learn with more old skilled tradesman like yourself!
Jeff - thanks so much! The magic of CZcams is that you CAN learn from highly skilled people, from nearly any trade!
That was a pleasure to watch as usual, Ron. And nice to see someone bring out the speed brace rather than a cordless impact wrench.
Glad you liked it!
I was like did he just bust out a speed handle, oh yeah.
I was thinking the same thing! Folks seem addicted to cordless whizbangs, I wonder how many people even remember the speed brace!
Very good video!
Thank you very much!
I love watching your videos! I especially enjoy your patience, attention to detail and calming voice. Chilling and learning at the same time :)
It pleases me very much to know that you enjoy my style. A lot of CZcamsrs are pretty hyper - which does grab a person's attention - but that's just not for me.
@@RonCovell So please, never change! :)
wow ron! even though i really enjoyed your other videos i went in thinking how interesting can a cylinder be because of the thumbnail but i’m in awe of the inventive fixtures and problem solving and precision! beautiful craftsmanship!
There's more than one way to skin a cat!
That's cool. Thanks Ron.
You are very welcome!