Repair FAILED Hydraulic Cylinder | Part 2 | Making a New Piston

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  • čas přidán 14. 04. 2022
  • This hydraulic cylinder failure is one of the WORST we have seen! The piston and seals on this Komatsu PC300 stick cylinder are completely destroyed. In this Part 2 video we show the step by step of making a new piston, fitting the new seal kit and re-assembling the cylinder.
    Missed Part 1 - Making the new cylinder barrel? WATCH IT HERE: • Repair FAILED Hydrauli...
    In this video we are using:
    - Hafco TM-1740G Centre Lathe
    - Hafco TM-26120G Centre Lathe
    - Hafco BM-63VE Milling Machine
    - Hafco HPM-150T Hydraulic Press
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    About Us:
    Our channel is all about showing you real life machining work from our workshop on the Gold Coast Australia. We specialize in manual machining, hydraulic repairs and heavy fabrication for the earth moving, mining and civil construction industries. So if you're a machinist that wants to see some big gear in action be sure to subscribe to our channel right now. We upload new videos every week that show lathe machining, milling, welding and all the good stuff that comes from a machining workshop. If that sounds like something that you would enjoy seeing, then make sure to join us by subscribing!
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  • Věda a technologie

Komentáře • 2,3K

  • @CuttingEdgeEngineering
    @CuttingEdgeEngineering  Před 2 lety +138

    Missed Part 1? Watch it here: czcams.com/video/eqb3ymh8LYo/video.html
    Don't forget to subscriber and turn on notifications so you don't miss our new upload every week 😎👍
    Follow us online here 👇🤳
    Instagram instagram.com/cutting_edge_engineering
    Facebook facebook.com/cuttingedgeengineeringaustralia/
    Official CEE Merch shop: www.ceeshop.com.au

    • @travel_like
      @travel_like Před 2 lety +4

      Отличная работа! Автору ещё остаётся приобрести хонинговальный станок, для более точной доводки отверстий. Хотел спросить, как осуществлялась сборка, есть схема для установки уплотнительных элементов?

    • @Murphyslawfarm
      @Murphyslawfarm Před 2 lety +5

      😭 No Kurtis painting in video 🤣😂

    • @chrispy104k
      @chrispy104k Před 2 lety +2

      @@travel_like
      Я думаю, он знает, как это сделать, исходя из своего опыта.

    • @belowme4927
      @belowme4927 Před 2 lety +1

      AND WHO SAID YOU DIDN'T GIVE A F%%K?
      YOU GIVE LOTS OF F$$KS

    • @Randysshop49548
      @Randysshop49548 Před 2 lety +4

      I can see right now you are going to need more swear jar storage space!! Cheers

  • @connormacleod8170
    @connormacleod8170 Před 2 lety +22

    I'm facing my demise down a very short barrel and as a result, spend a majority of my life bedridden. Most of what I do to pass the time is watch CZcams and play on my PS4, (only because I can't afford a PS5 :) ). I could sit and watch you work all day. The skill, accuracy to detail and craftsmanship you put into your projects, I find very enjoyable, relaxing and a delight to watch. I'm very happy I found your channel. Your staffy is cute as a button too. Such a happy little one. You keep putting out this great content and I'll continue watching for as long as I can. Thanks for the distraction and the laughs :)

  • @brober8661
    @brober8661 Před 2 lety +194

    I love the fragile wrapping on the solid piece of steel.

    • @StreuPfeffer
      @StreuPfeffer Před 2 lety +28

      thats the info for the person handling it, not the pice of steel :D

    • @TheChunky2010
      @TheChunky2010 Před 2 lety +49

      It’s a trap to catch crappy delivery drivers when they drop kick it into the van and break their toes 😁

    • @afnDavid
      @afnDavid Před 2 lety +36

      I have known people who if given a rubber hammer and a 200 pound anvil and left alone for 2 hours they would destroy that anvil. Handle with care indeed!

    • @davidcat1455
      @davidcat1455 Před 2 lety +39

      You’ve obviously never had a knuckle dragging steering wheel attendant AKA truck “driver” dog a chain down over a length of precision finished/ground 4140. Yeah I know this was only a short piece but the lack of GAF/brains in the transport industry is endemic. Try explaining to a customer that the length of hollow bar you have been waiting months for to finish their job has been turned into a banana by a moron with a 5 t forklift and a pallet full of 200 L drums. At least with a “fragile” wrapping you have some chance of winning the inevitable argument with the office at the transport company.

    • @rollsroyce7325
      @rollsroyce7325 Před 2 lety +2

      Against dust on the thread

  • @IvanYakimov
    @IvanYakimov Před 2 lety +27

    The Fragile sticker on the steel stock for the piston got me laughing so hard 😂😂😂😂

  • @comfort_in_discomfort
    @comfort_in_discomfort Před 2 lety +144

    Friend, whatever you're charging for a job isn't enough. Care, detail, and quality are beyond standard. Great worknas always. I hope your customers recognize that.

    • @davethompson3226
      @davethompson3226 Před 11 měsíci +7

      I’ve been told that in the trades if you’re not losing half your jobs on price you’re selling yourself short. 😮

    • @Svendrys
      @Svendrys Před 8 měsíci +2

      Remember there always and Indian guy who can do this cheaper an on the side of the street.. :D

    • @ARQtoBR
      @ARQtoBR Před 8 měsíci

      @@Svendrys LOL AN INDIAN GUY AND A HAMMER !!! LOL

    • @IronWarrior95
      @IronWarrior95 Před 8 měsíci +2

      ​​@@Svendrys and it will last exactly 2 weeks, 3 days and 2.5 hours. I once saw an Caterpillar D8 Engine rebuild, after it literally exploded with a big hole in the engine block, done in India on the street, on the sandy, dusty ground. In the end they put in some sealings or smth (I think it was around the crankshaft, the part that connects the cylinders to the crankshaft or smth) that should provide lubrication, and they put them in in the wrong way, so the oil won't be able to get in it like it should and its obvious what will happen soon to this "rebuild" engine.. and I don't want to know how much sand and dust got into the engine. And obviously they poured all the engine liquids on the street like it was water..

    • @christopherleubner6633
      @christopherleubner6633 Před 2 měsíci

      A lot of shops would have buffed it a bit then put the old piston back in, he rebuilt it from scratch. Both the assembly techniques used and materials used were better than factory.

  • @Angrywelder
    @Angrywelder Před 2 lety +145

    That commitment to the thread cutting without running a scratch pass to check thread pitch makes me nervous every time I see it. Congrats for having that amount of courage to commit to it like you do. Once again, fantastic video.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +95

      YEET! 😂👍

    • @The.Talent
      @The.Talent Před 2 lety +28

      Full send or nothing

    • @press2701
      @press2701 Před 2 lety +25

      Me as well. Such confidence in machines and edges my customers never had (I was an insert engineer, ceramic, PCBN and carbide, for 25yrs). Perhaps Kurtis is not showing us everything, which is totally understandable. I always recommended a fresh edge, or visual edge inspection in Mantis scope, before doing a finish cut, particularly in big expensive parts like CEE routinely handles. Ouch, accidents, unpredictable, happen and bite big $$. Love the vids, thanks to folks at CEE... and yes, more Homeless! :)

    • @randomusernumber1
      @randomusernumber1 Před 2 lety +29

      scratch passes are a great way to pad the machine hours .....ERM I MEAN , to make sure everything is gong well . Definitely not a way to scam people out of a few more of their hard earned currency . But in a high volume shop where threads are cut every day you learn to just trust your machine and your instinct . Not looking for a fight , just making a joke , nothing wrong with making a scratch pass if it makes you comfortable .

    • @Anthonyecc
      @Anthonyecc Před 2 lety +7

      Go big or go home.

  • @Omnis2
    @Omnis2 Před 2 lety +78

    My week is like a hydraulic piston. Under pressure all the time, always going back and forth, bearing this load or that, and I come out of it fucking munted... until CEE fixes me up again. Cheers mates

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +9

      Hope you get a rest over the weekend mate

    • @RCake
      @RCake Před 2 lety +3

      I do not think anybody ever summarized better what I love about Kurtis' and Karen's channel. You are speaking my mind!

  • @ronchaffin7020
    @ronchaffin7020 Před 2 lety +60

    I was a job shop machinist for forty years. Really appreciate the professionalism you have. It’s Almost a dying art. I miss but don’t miss all the work. Some people think it’s easy but we know it’s not. Although at first I wish I would have paid more attention in math class. Love your videos.

    • @wilgecko65
      @wilgecko65 Před rokem +4

      Math isn't my strong suit either, been a production machinist for 10 years til I got laid off, still loving those general machining!

    • @nonicosio
      @nonicosio Před 11 měsíci +2

      i agree; have family that has worked for decades; my brother did parts for eyes surgery, then parts on special glass for measuring depths in the sea, now for over 2 decades doing Spyderco knives, moved from califonia to colorado, factory across for the coors factory; try those great knives; another uncle worked doing parts for military helicopters; they enjoyed, i do enjoy wood working and this channel a lot;

    • @paulsanders1373
      @paulsanders1373 Před 8 měsíci

      This brings back old memories….I was a form block maker and machinist working for Northrup Aircraft Company while i was going to college.

    • @ubongjohnny6744
      @ubongjohnny6744 Před 8 měsíci +1

      It's no easy work man. Tough and very sensitive in every sense

  • @muchopomposo.6394
    @muchopomposo.6394 Před rokem +4

    A first-class job..! Bravo! Promise you won't stop showing Homeless, he totally cheers me up. He's the happiest dog on CZcams.

  • @tinman7551
    @tinman7551 Před 2 lety +48

    It’s 17 year old Kurtis with a “Stash” 🥰😍❤️ absolutely beautiful work on the Barrel in the last video Sir. It’s so satisfying to see someone who knows exactly what he’s doing go about his/her {Karen the producer/director is the real boss} job. Please hug homeless for me 🥰

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +19

      Cheers mate glad you like the videos and work and my face 😂👍

    • @marcusa3911
      @marcusa3911 Před 2 lety

      @@CuttingEdgeEngineering well, ummmmmmmm well, ummmmmmm
      😎

  • @johncoops6897
    @johncoops6897 Před 2 lety +61

    As somebody with no experience in large hydraulics like this, I really appreciated you showing us the reassembly of the piston seals - *thanks heaps!* It's absolutely incredible how much pressure and force those tiny little things can withstand, day after day, with some gorilla operator bashing the living sh!t out of the machine.
    We actually had sun today in Sydney... so strange to get a change from rain!

    • @ronblack7870
      @ronblack7870 Před 2 lety +7

      we have had to change seals on our 2000 vertical compression press. 36 inch bore x 60 inch stroke. 914 mm bore x 1500 mm stroke. first pull the slide and cylinder . it weighs 50 tons . pull cylinder apart vertically with a 30 ton crane. piston seals and guide rings cost 25k. cylinder works upside down . the rod stays stationary and the external housing moves up and down. this gives less deflection to the press platen. makes it very difficult to change seals. seals last about 5 years cause the platen gets around 100 C since the mold under it is 160C.

    • @Blackfish46
      @Blackfish46 Před 2 lety +3

      "with some gorilla operator bashing the living sh!t out of the machine" ........Bahhaaaaaaaaa.

    • @dumle29
      @dumle29 Před 2 lety +1

      When thinking of pressure, always remember that PSI is pounds per square inch. If you have high pressure but not that many square inches (of acting surface area), you have a low force :)
      I feel like PSI is the more intuitive unit here because it spells out what it is. It of course applies to bars or pascals or whatever too :)

    • @mwalker9401
      @mwalker9401 Před 2 lety

      As somebody with experience in large hydraulics, this is still awesome because I never see the inside of the cylinders and I'm not a machinist.

    • @gorillaau
      @gorillaau Před 8 měsíci

      Careful there is an Heavy Equipment hire/Lease company named after the animal, here in Australia.
      Please don't get them upset.

  • @gardengnome3249
    @gardengnome3249 Před rokem +1

    I love how totally confident and competant you are.

  • @traktorworks3200
    @traktorworks3200 Před 2 lety +17

    who ever does the videoing deserves more than a bunch of roses and a box of chocolates. it's excellent work. as to the machining work, tbh it's scary how skilled your work is
    just love it all

  • @chriscromar9013
    @chriscromar9013 Před 2 lety +56

    I know that it takes an incredible amount of additional work to shoot and edit each of these well done episodes. Thank you for doing it. CEE is in my top 5 channels to follow. I am continually pleased to see both the skills you apply and the depth of experience you have with the equipment you repair and reconstruct critical components for.

    • @kingtut5923
      @kingtut5923 Před 2 lety +2

      Chris that's why he makes the big bucks.

  • @george8873
    @george8873 Před 2 lety +57

    Curious if Karen has any schooling in video production because her editing skills are top notch, on par with anything you see on tv. Really enjoy the work you two put into making these videos, with the info that is included and so on. Makes someone like me with no engineering experience whatsoever understand what you're doing and why you're doing it. Look forward to your videos every week.

  • @Retirement_Life
    @Retirement_Life Před rokem +20

    Absolutely fascinating to watch! Brings back memories of starting out in a machine shop at the start of my engineering apprenticeship exactly 45 years ago! And makes me want to go back there and learn it all again! 😆 Love the use of the press as a spare pair of hands!

  • @yorki9585
    @yorki9585 Před 2 měsíci +2

    Mate the rubber seal on the piston at the bloopers had me howling, I knew it happened even before I got to the bloopers, so when you started swearing at it I actually lost it. Top stuff man you're a machine

  • @jessebob325
    @jessebob325 Před 2 lety +21

    Watching Curtis do his job makes me appreciate all the hard work it takes to make precision parts that are required for today's machinery. I think about all the background work they have to do in order to make a part right (materials, dimensions, tools required) the first time. Mistakes can be expensive and catastrophic. It's a complicated and necessary Dirty Job.
    Well done to them both. 😀🍻🥓&🐕

  • @sadmule
    @sadmule Před 2 lety +52

    Well done! Looked a WHOLE lot better than the mess you started with. Swear jar filling up fast! Lol

  • @rajdhillon4722
    @rajdhillon4722 Před 11 měsíci +9

    Hats off, the engineering, machining, and tolerances you work to are absolutely incredible mate. The amount of work that goes into something!

  • @cp-jc2784
    @cp-jc2784 Před rokem +1

    The last couple minutes are always my favorite.
    Anyone that takes pride in their work speaks the same way when they're concentrating or dealing with a headache.
    I love it.

  • @classicrestoration
    @classicrestoration Před 2 lety +53

    I’m betting the “swear jar” was only half full before the the edge finder when into orbit😂 Nice work as always👍🏼

    • @gunner4544
      @gunner4544 Před 2 lety +6

      3000 rpm in reverse = underwear changing moment as it experienced instantaneous disassembly…

    • @jenksify
      @jenksify Před 2 lety +8

      I wonder how many times a day they have to empty the jar?

    • @tombeauchamp806
      @tombeauchamp806 Před 2 lety +1

      I used to keep 5 or 6 edge finders in my box. I always managed to break them the dumbest way possible lol. Or just plain dumb luck

    • @HappilyHomicidalHooligan
      @HappilyHomicidalHooligan Před 2 lety

      @@jenksify DAY?
      With a Jar that small, you should be asking how many times per HOUR they have to empty it...
      😄😁😆😅😂🤣

    • @HappilyHomicidalHooligan
      @HappilyHomicidalHooligan Před 2 lety +2

      @@gunner4544 Nope...
      He wouldn't have needed to change his shorts because that thing would have come apart so fast, he wouldn't have had time to load his shorts...
      😄😁😆😅😂🤣

  • @jjdevries2804
    @jjdevries2804 Před 2 lety +17

    Have a good weekend!! A few hours left on my volvo 460 excavator and it's weekend here to and I drink 1 on you! Cheers mate 🍺 greetings from Holland.

  • @jamesstevens2362
    @jamesstevens2362 Před 2 lety +3

    As an old bloke who’s been having a bit of fun turning little bits of brass and aluminium on a micro lathe, I’ve been really enjoying watching how all this BIG stuff is done, and with all the same point zero somethingth of a mm precision I’m getting used to. And it’s so satisfying to see something get fixed by machining new parts instead of just chucking it out and buying off the shelf replacements.

  • @5Loveland
    @5Loveland Před rokem +1

    I am a retired pencil pusher who started as an Industrial Engineer out of college and ended up in Real Estate and Development but I really enjoy your skill and ability to make and fix things I have always loved as a kid, heavy equipment. Happy New Year!

  • @MattysWorkshop
    @MattysWorkshop Před 2 lety +61

    Gday Kurtis and Karen, the piston turned out perfect, there’s was quite a few features to machine in, I think the customer might be stripping more then just the cylinder valves looking at how much damage there was, have a great Easter and enjoy the long weekend mate, Cheers

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +30

      Hey Matty yeah I reckon you're right mate and hope they give the system a good clean, glad you liked the finished result. We're looking forward to some family time over the Easter weekend hope yours is a good one too mate. Cheers Kurtis & Karen

    • @user-sh7oc3bt1v
      @user-sh7oc3bt1v Před 2 lety

      @@CuttingEdgeEngineering Доброго времени суток! Скажите, а почему вы не выставляете режимы резания, при которых стружколом гарантированно выполняет свою работу? Очень много кадров, в которых стружка вьётся и наматывается либо на патрон, либо на деталь, либо на инструмент. Я имею ввиду именно черновые режимы. Так-же, было бы интересно узнать, какой именно материал сейчас обрабатывали. Со стороны похоже на нержавейку, но стружка синеет, потому к нержавеющим сталям я заготовку отнести не могу. Но это и не углеродистая сталь, по звукам, которые говорят о большой нагрузке, материал похож на высоко легированную сталь. Возможно имеется термообработка до 30-32 HRC, но обычно термоулучшение делается после сверления. У нас в россии вышеперечисленными свойствами отличаются 30хгса, 40х13, х12мф и подобные легированные стали. Среди европейских материалов я немного не разбираюсь, потому очень интересно!

  • @thatoneguy9660
    @thatoneguy9660 Před 2 lety +9

    I've been watching your videos for a month or two now (watching old ones when I need a fix) & you make it look so easy I'm pretty sure even I could do it. All I'm needing in the shop, machines, & the skills that you have. Thank you for making this videos they are great.

  • @Nico_Dica
    @Nico_Dica Před 6 měsíci +1

    Thanks for the subtitles btw, it's always much appreciated by those using them :)

  • @thomashalsaver9557
    @thomashalsaver9557 Před rokem +4

    I’m retired from industrial maintenance, and I am still amazed that managers still don’t realize that a good preventative maintenance program will pay for its self. But most managers have no idea of how to set one up, or how to keep one running. Instead they look at preventive maintenance as a nucince! They believe that preventive maintenance is when maintenance prevents you from running production.

  • @danielpullum1907
    @danielpullum1907 Před 2 lety +6

    Kurtis, Excellent machining video. I love your precision movements. You make inserting all the o-rings and seals look so easy. I know it isn't because I've done three or four sets.
    The three of you make an excellent team. Well done, Lasses, Laddies, and pup!!

  • @warbirdwf
    @warbirdwf Před 2 lety +7

    Watching Kurtis making that piston, I was remembering the expression "measure twice, cut once". If I was making that part, I'd measure like 432 times before making the next cut!😆I make small parts on my mini-lathe for my business and I am an amateur. I hate when I'm like 80% done making a part, then make a mistake during the final cuts and having to start all over again! In Kurtis's case, it would be very expensive to make a mistake that ruins the piston when almost done making it. Clearly every newish machinist has a list of expensive parts they screwed up while trying to make it. Luckily my small parts are not much in material or time.
    Good job on the beautiful part, excellent filming and editing.

  • @royletterle2082
    @royletterle2082 Před rokem +1

    The outtakes are brilliant. So recognizable.

  • @FluePeak
    @FluePeak Před 2 lety +3

    As someone who has 0 knowladge about the work you do it's really entertaining to watch either way.

  • @fw1421
    @fw1421 Před 2 lety +4

    Kurtis,although I’ve never been a machinist I look forward to every single video you release. You are a true master craftsman. Thanks for all the hours of entertainment and showing how things are made in the machine shop.

  • @azpcox
    @azpcox Před 2 lety +27

    For me, the satisfying moments are when the seals are going on and everything fits perfectly. I do enjoy watching these videos you and Karen produce because it helps me truly appreciate all of the intricate machinery I’ll never see. Like that piston only you and the next guy will see. Thank you for letting us all see the beautiful details!

    • @forrestaddy9644
      @forrestaddy9644 Před 2 lety +2

      Kurtis is obviously expert at assembling tight fitting, almost inelastic seals in deep grooves. He makes it look easy but the noob should know it's very easy to mangle the sealing lip on a groove corner. DAMHIKT. Proceed wih care.

    • @alexbuilds706
      @alexbuilds706 Před 2 lety +1

      @@forrestaddy9644 yup for sure.. Watch the end bloopers and you'll see he understands as well lolol.. Good stuff

  • @margaretabengtabelsson9500

    One of the most un-fragile objects I have seen, labeled as such.

  • @corporal381
    @corporal381 Před 3 měsíci

    Thanks for showing your “mistakes” and explaining them. I’m learning a lot how machining works.

  • @VxRussell
    @VxRussell Před 2 lety +23

    I have been watching your videos for a while now, inspired me to buy my own lathe and start practicing, gets delivered at the end of next month, chip on precision machining bloke 👍🏼

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +4

      Hell yeah mate good for you, what lathe did you get for yourself? 😎👊

    • @VxRussell
      @VxRussell Před 2 lety +12

      @@CuttingEdgeEngineering Colchester Master 2500, good size to learn on and nothing too expensive incase I break it, looking forward to it.

    • @troyam6607
      @troyam6607 Před 2 lety +1

      @@VxRussell quality lathe

    • @markgriffin4888
      @markgriffin4888 Před 2 lety +1

      Good on ya mate, hope that you get great enjoyment from using it, but, it is not a toy,it can hurt or worse still,so take care 👍👍👍👍👍👍

    • @markfryer9880
      @markfryer9880 Před 2 lety +3

      @@VxRussell I will back up that comment about taking care around a lathe. If a drill press can scalp a person with long hair in seconds, a lathe can do a lot of damage to a person in seconds as well plus there is a lot more torque behind a lathe than a drill press. Standard Workshop Safety Rules apply plus always pull the chuck key out and pop it into a holder before you hit the go switch!

  • @jt9498
    @jt9498 Před 2 lety +19

    I can't even begin to tell you how much I look forward every Friday to watch your videos! Kurtis never disappoints either, and Karen's video work is always outstanding! My favourite Safety Officer is always fun to watch, too. :)

  • @jameslobosco36
    @jameslobosco36 Před 6 měsíci

    I was a machinist years ago. I could not stop watching, very satisfying before and after. Thank you for your knowledge and attention to detail.

  • @cschwad559
    @cschwad559 Před 2 lety +1

    I’ve been machining for 20 years and Kurtis is the best I’ve seen with Abom a close second

  • @simong9657
    @simong9657 Před 2 lety +41

    Fantastic editing for the lathe scenes Karen loved the slow mo. Kurtis, I know you chose to make a profession from something you tinkered with in a garage. Do you ever look at what you make and say frek that looks good? I know I look at it and wish I could have that skill. 👍👍👍

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +23

      hey mate thanks for saying so, it's definitely satisfying work and some days I do think that 🤣

    • @markfoster6110
      @markfoster6110 Před 2 lety +2

      What ! You will be starting a family over the weekend

  • @janlesinski4719
    @janlesinski4719 Před 2 lety +3

    I have advised people to watch your videos to learn how it should be done. Your the best I have seen!!!!

  • @lesstoneuk
    @lesstoneuk Před rokem +1

    We used to drill titanium bar with a 3 inch drill. We made it work by putting two slots in one flute and one slot in the other flute to make a chip breaker drill. Made the chips easier to clear and dropped the horsepower used by the lathe quite a bit.

  • @randyharrington3902
    @randyharrington3902 Před rokem +2

    It's so awesome to watch you patiently do all that machining. I am a industrial mechanic myself, and my stepfather is an aussie. Thanks for the awesome videos

  • @Stefan_Kawalec
    @Stefan_Kawalec Před 2 lety +8

    So much machining and such a good effect. And all of this perfectly filmed. It's a pleasure to watch the work of both of you.

  • @Riley_Falh
    @Riley_Falh Před 2 lety +4

    The voice over at 15:30 was a nice touch. Keep up the good work you 3!

  • @brandonflammang7003
    @brandonflammang7003 Před rokem +1

    A little tip if u put a copper wire In between ur thread tester and ur piston it won’t get stuck i don’t know if that was a problem for u but I have used that trick on other stuff and wanted to share hope it works for u too. Love the videos creep up the great work I’ve learned so much ❤

  • @christopherleubner6633
    @christopherleubner6633 Před 2 měsíci +1

    Wow you rebuilt that cylinder better than factory ❤

  • @neilfairless4589
    @neilfairless4589 Před 2 lety +6

    I love how massive steel blocks come wrapped in fragile stickers hahaaa. Great job as always Guy's.

  • @carlkulyk366
    @carlkulyk366 Před 2 lety +5

    I like that you list inserts, rpm’s and feed rates on your turning video’s. Great video’s, thank you for them.

  • @Aragorn450
    @Aragorn450 Před 2 lety +5

    I'm finally watching this after a full weekend doing other stuff. Great video as always, it looks like that cylinder will (hopefully) last a LONG while!
    Watching channels like this, car repair ones, etc, make me HOPE that the engineers designing the equipment and the people writing the repair and maintenance manuals will take notes. I've got a friend who works as a Hydraulic Systems Engineering Project Lead for Caterpillar in their Tucson, AZ Proving Grounds. Maybe he should see some of the repairs you deal with!

  • @DymondzTrucking1962
    @DymondzTrucking1962 Před 2 lety +6

    Absolutely outstanding beautiful work guy. Can't believe how messed up that cylinder in that piston were man

  • @petermarsh4993
    @petermarsh4993 Před 2 lety +4

    Dear Curtis, I am constantly impressed at how despite working with large chunks of steel that you take such care with the work and your tools by handling them gently. In another profession you would have made a great surgeon. Thanks for sharing.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +3

      Thank you very much!

    • @gorillaau
      @gorillaau Před 8 měsíci

      A man who treats customers request and parts as though they were his own. A part thanks been dropped or dinged may need a face to be remachined or, horror, remade.
      Sorry for the banana dimensions, but a ounce of prevention save a a punt or two of work.

  • @michaelball8008
    @michaelball8008 Před rokem +1

    Just found your channel as an ex forklift engineer I had a bit of experience of what you do but you are an expert sir and also the quality of the videos is also excellent WOW.Mick from England

  • @MT09spDARDY
    @MT09spDARDY Před rokem +2

    I love how brutally honest you are, because all this experience and high quality work doesn't mean that accidents don't happen!!! 100% respect for that and your work gets better and better going through all Ur videos from scratch then coming to a point were I'm waiting for new one to come our weird hahaha !! BTW Ur bloopers at the end are way better than Jackie Chan and Chris tuckers in rush hours 🤣🤣

  • @jackyyog190
    @jackyyog190 Před rokem +4

    Great videos mate absolutely love them very helpful for me. I can see how much time and effort goes into 1:the machining and 2:the documentation of it. Keep up the good work man!

  • @zbigniewmroz4029
    @zbigniewmroz4029 Před 2 lety +15

    To się nazywa profesjonalizm w każdym momencie! Perfektna praca i znajomość tematu a ponadto bezpieczeństwo i kultura pracy. Aż miło popatrzeć - brawo!! Pozdrawiam z Europy - z Polski.

    • @geiger21
      @geiger21 Před rokem +1

      Widzę, że nie tylko ja tutaj z Polski. Pozdrawiam rodaka!

    • @zbigniewmroz4029
      @zbigniewmroz4029 Před rokem

      @@geiger21 Pozdrawiam serdecznie i życzę wszystkiego najlepszego w nowym roku 2023!!! Zdróweczka!!!

    • @cwiara2007
      @cwiara2007 Před 8 měsíci

      Angielskim się pochwalić 😂

    • @zbigniewmroz4029
      @zbigniewmroz4029 Před 8 měsíci

      Czy to miał być dowcip ? A może to się odezwał taki mały polaczek, który myśli że wszystkie rozumy pozjadał! Dla niewiedzących - istnieje tłumacz google i nim się kontaktuje świat. Jak będę chciał skomentować kogoś piszącego w chińskim to mam to napisać po chińsku? Co ty tutaj robisz człowieczku? Nie obrażaj ludzi a zwłaszcza swoich ziomków.@@cwiara2007

  • @graveyardsteamlocomotives7939
    @graveyardsteamlocomotives7939 Před 11 měsíci

    Brings back memories of when I was a storeman purchasing officer forklift driver in a factory buying parts for the machine shop and the welders etc. I never got to watch what happened in the machine shop much, it all still looks like home to me and I am fascinated by all the detail you go to, and your wife's videoing as well. And it's ALL Aussie. Top marks to you both!!!!!!!! Well done indeed!!!!

  • @robertnorris1808
    @robertnorris1808 Před 2 lety

    Not knowing jack about what you do makes it so amazing to watch the skill and knowledge you have. You make it easy to follow each job you take on and be able to watch both your success and failures and how you get to the final finish. Oh, and adding your great dog to your videos is another reason I love them. Stay safe and healthy.

  • @matthewwadwell6100
    @matthewwadwell6100 Před 2 lety +10

    Thanks for the video - very enjoyable!
    BTW - was anyone else amused by the steel blank for the piston being labelled as "fragile"???

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +2

      lol a few viewers found that amusing

    • @SeanBZA
      @SeanBZA Před 2 lety

      If you ever had couriers handle stuff that label is not much use, they are very likely to drop it, break it and lose it, and I have seen them take a block of steel like that and drive a forklift tine thorugh it. Even the cylinder and rod they can break them, unless you go really overkill and put them in a crate made from heavy planks, which delivery to Australia would snarl up in customs for a month, for fumigation, because it is "biological material", and has to be pathogen free.

  • @RobActiveShooterEngh
    @RobActiveShooterEngh Před 2 lety +4

    Perfect, settling in for the night with one of the few channels I really look forward to. Homeless was in good form at the star of the video too, that dog is awesome

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety

      Haha cheers mate, glad it is enjoyed and Homey sure knows how to win all the fans

  • @demoritzz5327
    @demoritzz5327 Před 4 měsíci

    Videos like this make me realze how cool my job actually is.....very well done👍🏻

  • @acm0332
    @acm0332 Před rokem

    Thank you for all your excellent content. I was never in your field (retired now) but cannot stop watching this channel.

  • @canicemorrissey7313
    @canicemorrissey7313 Před 2 lety +4

    Brilliant as always, well done Kurtis and Karen, Hello from Ireland 👍

  • @JonDingle
    @JonDingle Před 2 lety +8

    Quality work young man and so is the video so top marks to all!

  • @samheumann5640
    @samheumann5640 Před rokem

    The Kurtis Mantra - proper planning, clever tooling, attention to detail and pride in your work! This project was brilliant. Thank you for sharing.

  • @KamikazeWombat
    @KamikazeWombat Před 2 lety +1

    I love the "FRAGILE" tape all over the 8 inch chunk of steel. Someone at the steel factory has a sense of humor!

  • @randytravis3998
    @randytravis3998 Před 2 lety +11

    well it's time for another Cutting Edge Engineering Australia Friday Video let's kick back in the chair and watch the Crew get it done ..

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +5

      Right on mate enjoy and have a great weekend 😎👍

    • @randytravis3998
      @randytravis3998 Před 2 lety +2

      @@CuttingEdgeEngineering I am enjoying it and you and the Mrs have a great weekend also

  • @sawboneiomc8809
    @sawboneiomc8809 Před 2 lety +9

    That hunk of metal must be Italian....”fra-gi-le”....🤣 All who gets that reference raise your hand...🙋‍♂️

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +4

      You should see the courier drivers here in Australia, balls to the wall they going to get the delivery done ASAP 😂😂😂

    • @insertgoodname4809
      @insertgoodname4809 Před 2 lety +3

      I'd raise my hand but I shot my eye out last week.

  • @crabmansteve6844
    @crabmansteve6844 Před 11 měsíci +1

    Idk why but I've always loved comically large twist drills.

  • @meddylad
    @meddylad Před rokem

    The skill of making the 2 holes join up perfectly at the middle is 👏 brilliant

  • @PlayerSalt
    @PlayerSalt Před 2 lety +3

    Only found this channel recently its fun keep it up, pretty sure it was recommended so im sure your growth will be great

  • @mikenomath3897
    @mikenomath3897 Před 2 lety +8

    Always wondered how they looked inside the cylinder. Nice work, mate! I know the next guy will be impressed that you obviously took pride in your work! You're fast and exact too! Kudo's brother!

  • @tonyquark493
    @tonyquark493 Před rokem

    That takes an unbelievable amount of experience, skill, and knowledge to rebuild something like that! Amazing as usual!

  • @sanjaysami4315
    @sanjaysami4315 Před 2 lety

    It’s so satisfying to watch someone who really takes pride in their work amd truly gives a fuck about quality, regardless of who is watching. Fantastic work CEE

  • @gearjamor
    @gearjamor Před 2 lety +15

    Karen:"Let's get started"
    Kurtis: "Let's get chopping"
    That's teamwork!

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +9

      😂😂😂 straight to the out-takes we approve

    • @gearjamor
      @gearjamor Před 2 lety +5

      @@CuttingEdgeEngineering Sometimes I go to the outtakes first...it shows the problems, difficulties and frustrations of working the metal and producing the video.
      Then...when I watch the video all the way through, I have a small inkling of what happened behind the scenes.

    • @Ashley.0000
      @Ashley.0000 Před 2 lety +1

      @@gearjamor Thats called reverse engineering..LOL

    • @gearjamor
      @gearjamor Před 2 lety +2

      @@Ashley.0000 So true!

  • @pollepost
    @pollepost Před 2 lety +8

    Good job, you are really a master with these machines. And I think the swearing and cursing is very helpful in the proces. :)
    Greeting and good morning from Denmark. 9am
    Have a happy easter in OZ.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +7

      Good morning over there, the jobs not done right without a few swear words 😂👍

    • @josemanon6295
      @josemanon6295 Před 2 lety

      Yeah, Cioran said if men don't swear they can go mad. 😉

  • @chrismadaj8751
    @chrismadaj8751 Před rokem

    You can tell Curtis this Isn't your 1st rodeo. wish I could clean parts as fast as SUPER CURTIS them thread's turned out nice I agree sometimes we have to bite the bullet. This is what brings our Customer Back GODSPEED

  • @rickmarr4744
    @rickmarr4744 Před rokem

    I enjoy watching you do this and do it right without cutting corners. This will keep your customers coming back.

  • @mdouglaswray
    @mdouglaswray Před 2 lety +5

    NICE! That's a major job - not a lot of shops can do all this I suspect.

  • @lecnac855
    @lecnac855 Před 2 lety +13

    Great tip on those threaded mandrels will start making them now.not only time savers they increase production and cut set up time exponentially and
    also leave plenty of room and avoid crashes.

  • @mtraven23
    @mtraven23 Před 2 lety +1

    lol that chuck of 4140 was wrapped in "fragile" tape!
    that clean out box is pretty slick

  • @bobkonigsberg6907
    @bobkonigsberg6907 Před rokem

    Just beautifully done!It's a pleasure to watch someone who knows their business.

  • @masondegaulle5731
    @masondegaulle5731 Před 2 lety +9

    Love your work, top notch and efficiency I could only dream of. Confidence like that only comes from many years experience of doing it right (withy some ...R&D? in between I'm sure). Learning some very nifty tricks. 👌

  • @weirddeere
    @weirddeere Před 2 lety +3

    On your comment about being restricted to a 75mm drill or so in size....have you considered getting an annular cutter for any big holes you want to make? Unfortunately they're restrictive in depth (I've used them for up to 3 inches of depth) but they are VERY handy for putting big holes in something but not requiring a whole lot of power

  • @peternorman2563
    @peternorman2563 Před 2 lety

    Well to say I am mighty impressed ! You boys are true engineers and the care and precision needed for that repair was truly amazing. Brilliant !

  • @pudgie1330
    @pudgie1330 Před rokem

    Honestly, I like that you just speak freely and honestly without trying to talk to put yourself on a higher level, but I have a lot of honest respect that you are so damn proud of your work that you’ll spend your own money and time to get the job done to what you know is superior quality work, that’s how I was raised and how my uncle does it too. That’s nearly a forgotten thing anymore.

  • @AndyMcBlane
    @AndyMcBlane Před 2 lety +3

    Very nicely done. Love watching the new seals go on.
    Hope you have a nice Easter :-)

  • @almac2598
    @almac2598 Před 2 lety +5

    Did I hear you say " A 2 inch drill"? I thought inches were banned by the Safety Officer. 😉

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +6

      Safety officer has been distracted with all the gifts lately, slacking off on his duties 🙄😒

    • @bobhudson6659
      @bobhudson6659 Před 2 lety

      No. He has specially made "banana" vernier to measure it with - otherwise Kurtis would not know what size it is. Or maybe not.

    • @LynxSnowCat
      @LynxSnowCat Před 2 lety

      Does working around those [four letter word] tools fill the jar any faster than the alternative [six letter word] alternatives?

  • @bt-rl4mh
    @bt-rl4mh Před 10 měsíci

    I enjoy watching this fellow so much , he has so much integrity and direct to

  • @cwiara2007
    @cwiara2007 Před 8 měsíci

    Hello everyone!!! I from in Poland. Your work is very satisfaction and professional i'm excited. You fixed factory

  • @joemehere1151
    @joemehere1151 Před 2 lety +3

    Another masterpiece, Kurtis. I am always impressed with your work! The final results are always stupendous. If I was your client, I would for certain, rest assured of the results. Hi Karen lol . Be well you three 👍🏻

  • @chrishanna256
    @chrishanna256 Před 2 lety +6

    Perfect editing on the outtakes. I love the back and forth to the swear jar... You guys are great. You do fantastic work and I hope you have a peaceful weekend and a Happy Easter.

  • @peterburke5174
    @peterburke5174 Před 2 lety +1

    Nice work fella. takes me back to the 70s when i was metal working, thanks for the show.

  • @superfly2309
    @superfly2309 Před rokem

    I service bicycles and bike suspension for a living, they are much smaller and finer parts, a lot of them are plastic. When i saw you using screwdriver for mounting the seal my hearth jumped for a sec :D
    Nice work, You just earned new subscriber!

  • @jacilynns6330
    @jacilynns6330 Před 2 lety +17

    Cute! Love how fast that sweat jar filled up!
    I have to ask…how do you spin up an edge finder at 3k rpm in reverse? I don’t think they are ever used that fast in forward or reverse.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +16

      haha good question, rookie mistake forgot to change from High to Low after changing out a tool

    • @philleasthouse3791
      @philleasthouse3791 Před 2 lety +12

      And no "out take" from the "event"!! Would have loved to have been a fly on the wall. That's why the wear jar was full. 😇

    • @trevorvanbremen4718
      @trevorvanbremen4718 Před 2 lety +8

      I too would LOVE to see the out take of the edge finder whizzing past a Space-X launched satellite...
      Wouldn't even have the time to shout 'eyeballs'

    • @masheroz
      @masheroz Před 2 lety +5

      @@trevorvanbremen4718 engage safety squints.

    • @trevorvanbremen4718
      @trevorvanbremen4718 Před 2 lety

      @@masheroz Can 'safety third' squints decelerate a few grams of mass moving at a significant fraction of light speed?

  • @grantpatch5450
    @grantpatch5450 Před 2 lety +3

    Just watched both eps back to back..great outcome..looks just like a bought one..
    Hope you guys are well and able to get a bit of a break over easter..
    Cheers and beers 🍺🍕🍺🍕 regards Patchy

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  Před 2 lety +1

      Hey mate glad you enjoyed that mini series, got some family time planned over the long weekend should be nice to catch up with a few of the rellies you have a good one too mate

  • @Bugsy0333
    @Bugsy0333 Před 2 lety

    I was in this trade some 30 years ago your work is Amazing.Great to watch and to keep learning.

  • @JL-rx6hl
    @JL-rx6hl Před 3 měsíci

    Another work of art from Curtis And I am always impressed that you "just know" what seal part goes where!