Cutting Edge Engineering Australia
Cutting Edge Engineering Australia
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Repair DOG BONE for MINING Truck using Zayer Bed Mill! | Machining & Bore Welding
We’re fixing a critical component for a big mining truck and we’ve got a different approach that might raise some eyebrows! We’ve got a dog bone linkage off a Caterpillar 785 haul truck; the bores are a little worse for wear and need to be reclaimed. We'll be setting the part up on our Zayer bed mill and using our shop made adapter with a Wohlhaupter boring head to machine out the worn bores. Then, to save some serious time, we're keeping the part right where it is and using our Zayer mill's head to setup the line boring mounts ready for welding. Now, here's where things might get interesting. We're using our Sir Meccanica WS2 portable bore welder to weld those bores vertically while they're still on the mill. Some folks might have a different approach, but we're all about efficiency! Once the welding is done, it's back to machining the bores to exact specifications and cutting in the snap ring grooves. We'll then drill in the grease ports, pop those snap rings in, and use our 150-tonne hydraulic press to press in the spherical bearings. Hit that subscribe button and join use to see our unique approach to bringing this part back to life!
In this video we are using:
- Zayer 3500BF Bed mill
- Sir Meccanica WS2 portable bore welder
- WIA 500i Weldmatic welder
- Metalmaster HPM-150T Hydraulic press
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About Us:
We're a down-to-earth real life machining and fabrication workshop in Australia. We specialise in helping business in mining and earthmoving to keep their machines running smoothly. We love working on broken parts and the bigger the better! We upload new videos every week showcasing machining, welding, line boring, honing and all the other awesome stuff that goes down in our workshop. Learn how we tackle different projects and see the satisfaction of creating something useful. Subscribe to stay updated on our latest jobs and projects! Follow us on Patreon for even more content and behind-the-scenes glimpses or find us on Tiktok, Facebook and Instagram for a chance to connect with us.
#australianmachinist #machineshop #machinist
zhlédnutí: 533 562

Video

Making a NEW Trunnion for BIG D11T Bulldozer! | Machining & Welding
zhlĂ©dnutĂ­ 512KPƙed dnem
Watch us transform a chunk of steel plate into a critical component for a giant bulldozer cylinder! We’re making a new trunnion for a D11T bulldozer’s blade lift cylinder barrel. We start with a thick piece of flame cut 350 grade steel plate and transform it on our trusty lathe. We start by turning the ends into spigot pins, the crucial connection points for the yoke bearings. Then we bore out ...
Making & Replacing Bushings on BIG Forklift! | Machining & Installing
zhlĂ©dnutĂ­ 417KPƙed 14 dny
We’ve got the fix for worn-out bushings on this 8 tonne forklift! In this video, we take you inside our workshop to see how we do this complete repair. We begin with removing the tynes (tines) followed by a thorough inspection to identify any damage before the real work begins, machining up the new bushings using polyurethane plastic! We'll take you through every step, from drilling out the cen...
DIY Heavy Duty Drop-Bottom Bins for the Workshop! | Shop Made Tools
zhlĂ©dnutĂ­ 666KPƙed 21 dnem
We’re building our very own heavy-duty drop-bottom bins for the workshop! In classic Kurtis fashion there’s no fancy blueprints, just full-on workshop ingenuity and over the top fabrication, so these bins are definitely going to handle anything we throw at them or in them! We'll take you through the entire process, from weld tacking the sheets together to machining the parts for the locking mec...
Finish Building NEW Crane Boom! | Franna Crane Project | Part 17
zhlĂ©dnutĂ­ 691KPƙed měsĂ­cem
We're making serious progress on the new boom section for our crane! We start by salvaging parts from the old boom before getting started on the brand new 6 meter RHS (Rectangular Hollow Section). But before installing the custom-built boom end we crafted and built in Part 16, we meticulously weld in all the necessary components like pulley mounts and guide block plates. The new boom end itself...
Building NEW Crane Boom End! | Franna Crane Project | Part 16
zhlĂ©dnutĂ­ 788KPƙed měsĂ­cem
The NEW Crane Boom rebuild begins! We're not just patching things up here; we're building a brand new boom end and fall block from scratch. The process begins with laser-cut steel plates that we get into alignment before using our milling machine to create perfectly bored holes for the pins. We then head over to the lathe, where the magic of turning, drilling, and tapping transforms some chrome...
Saved From Scrap! Repair BROKEN Double-Acting Telescopic Cylinder!
zhlĂ©dnutĂ­ 656KPƙed měsĂ­cem
We’re going to tackle this complex part and show you the step-by-step repair of a broken double acting telescopic cylinder for a Cat 657 Scraper Ejector cylinder. Join us as we take you through the entire process, from removing the damaged end to machining a brand new inner tube. We'll start by cutting and removing the broken section. Next, we'll head over to the lathe to machine out the weld j...
Removing the Cab from the Crane! | Franna Crane Project | Part 15
zhlĂ©dnutĂ­ 578KPƙed měsĂ­cem
The Franna Crane project continues in part 15, and this time we’re tackling the rusty, hole-filled cab! We’re ditching the old cab in favour of building a brand new and improved one. But before we can remove it, we have a bit of a detour with the boom lift cylinders - let’s just say it gets “interesting”. Disconnecting the cab is no easy feat either, with a web of hydraulic lines, steering line...
DIY Through-Spindle Coolant Drawbar Bolt! | Shop Made Tools
zhlĂ©dnutĂ­ 675KPƙed měsĂ­cem
Tired of coolant limitations on your manual milling machine? We were too, so we decided to ditch the limitations and made a game-changing through-spindle coolant drawbar bolt for our Zayer milling machine! We'll take you step-by-step through the process and show you the first test to see how it works! We’ll machine the custom bolt on the lathe, including threading and that all-important deep ho...
Restoring BIG Excavator Arm & Bucket! | PART 2 | Making & Installing Thrust Plates
zhlĂ©dnutĂ­ 812KPƙed 2 měsĂ­ci
We’re completing restoring the thrust faces of the big ZX690 Excavator stick and bucket! Part 1 was all about machining down the worn thrust faces with the WS2 Plus, now we’re tackling making and installing new thrust places. We start with flame cutting the high tensile steel to a rough profile, then it’s on to our lathe to machine the plates to exact dimensions. We can't forget about the O-rin...
Restoring BIG Excavator Arm & Bucket! | PART 1 | Facing with WS2 Plus Line borer
zhlĂ©dnutĂ­ 975KPƙed 2 měsĂ­ci
We’ve got a beast of a job on our hands this week! The bucket and stick (dipper arm) off a 70 Tonne excavator are in for some TLC because the thrust faces are looking a bit worse for wear. In Part 1 of the fix, we're putting our brand new Sir Meccanica WS2 Plus line boring system with its Kit2000 facing head to the test! This machine is a game-changer for tackling these massive components with ...
New Machine Day! | Unboxing Sir Meccanica WS2 PLUS Portable Line Boring System
zhlĂ©dnutĂ­ 448KPƙed 2 měsĂ­ci
It’s an exciting day at the workshop! After a lot of hard work and saving, we have finally invested in a brand new Sir Meccanica WS2 Plus machine! This is a big upgrade for our line boring and bore welding capabilities, and will help us take on some even more impressive jobs in the future. In this video, we're taking you through the entire unboxing process. We'll show you every detail of this n...
Repairing WORN OUT Planetary Carrier for Cat 740 Truck | Making Custom Boring Bar
zhlĂ©dnutĂ­ 702KPƙed 2 měsĂ­ci
We're tackling a worn-out planetary carrier from a Caterpillar 740 Articulated haul truck's diff final drive. The challenge? The damaged gear thrust faces are located within a hard-to-reach location on the carrier housing, making them difficult to repair with conventional tools. So that means we need to make a custom boring bar specifically designed to access those tricky areas with our milling...
Complete Winch Teardown! | Franna Crane Project | Part 14
zhlĂ©dnutĂ­ 731KPƙed 2 měsĂ­ci
Welcome back to the Franna crane project! We’re taking you on a complete teardown of our Franna crane’s winch system. We’ll be stripping it down to the bare metal, revealing all the intricate components that make it work and inspecting it piece by piece to see if there’s any hidden wear and tear. We’ll also show you the inner workings of a winch planetary gear system. So, whether you're a seaso...
Repairing Final Drive Spindle for BIG D11 Bulldozer! | Machining & Drilling
zhlĂ©dnutĂ­ 915KPƙed 3 měsĂ­ci
Ever wondered what goes into keeping a huge Caterpillar D11 Bulldozer moving mountains? In this video, we're tackling a worn duo cone assembly off a Cat D11 final drive spindle. We’ll show you the step-by-step process of replacing the old ring with a brand new, upgraded one. We'll be heating things up (safely, of course) to remove the old protective ring, then it's over to our big lathe for som...
Boom Restoration Begins! | Franna Crane Project | Part 13
zhlĂ©dnutĂ­ 752KPƙed 3 měsĂ­ci
Boom Restoration Begins! | Franna Crane Project | Part 13
Modifying BIG Suspension Strut Rod! | CAT 785 Mining Haul Truck
zhlĂ©dnutĂ­ 716KPƙed 3 měsĂ­ci
Modifying BIG Suspension Strut Rod! | CAT 785 Mining Haul Truck
Upgrades To The BIG Lathe! | Fitting Magnetic Scale, Coolant Tank & Work Light
zhlĂ©dnutĂ­ 658KPƙed 3 měsĂ­ci
Upgrades To The BIG Lathe! | Fitting Magnetic Scale, Coolant Tank & Work Light
Kurtis BROKE The Big Lathe! | Repairing the Tailstock | Machining & Threading
zhlĂ©dnutĂ­ 994KPƙed 4 měsĂ­ci
Kurtis BROKE The Big Lathe! | Repairing the Tailstock | Machining & Threading
Making an Adapter Plate for Transmission Dyno! | Machining & Milling
zhlĂ©dnutĂ­ 592KPƙed 4 měsĂ­ci
Making an Adapter Plate for Transmission Dyno! | Machining & Milling
Making & Testing HEAVY DUTY Button Tool Holder | Shop Made Tools
zhlĂ©dnutĂ­ 895KPƙed 4 měsĂ­ci
Making & Testing HEAVY DUTY Button Tool Holder | Shop Made Tools
Repairing a Cylinder Barrel for BIG D11 Bulldozer! | Machining, Welding & Honing
zhlĂ©dnutĂ­ 1,1MPƙed 4 měsĂ­ci
Repairing a Cylinder Barrel for BIG D11 Bulldozer! | Machining, Welding & Honing
Boom Extension Cylinder Tear Down! | Franna Crane Project | Part 12
zhlĂ©dnutĂ­ 864KPƙed 4 měsĂ­ci
Boom Extension Cylinder Tear Down! | Franna Crane Project | Part 12
Disassembling the Boom! | Franna Crane Project | Part 11
zhlĂ©dnutĂ­ 667KPƙed 5 měsĂ­ci
Disassembling the Boom! | Franna Crane Project | Part 11
Removing & Inspecting the Boom! | Franna Crane Project | Part 10
zhlĂ©dnutĂ­ 582KPƙed 5 měsĂ­ci
Removing & Inspecting the Boom! | Franna Crane Project | Part 10
Opening & Unboxing Fan Mail! | Merry Christmas 2023 🎄
zhlĂ©dnutĂ­ 384KPƙed 5 měsĂ­ci
Opening & Unboxing Fan Mail! | Merry Christmas 2023 🎄
New Machine Day! | Setup & Testing | RapidBlastℱ SD140 Dustless Blaster
zhlĂ©dnutĂ­ 724KPƙed 5 měsĂ­ci
New Machine Day! | Setup & Testing | RapidBlastℱ SD140 Dustless Blaster
Making NEW Pins for a CAT 657 Scraper Tractor | Machining & Welding
zhlĂ©dnutĂ­ 653KPƙed 6 měsĂ­ci
Making NEW Pins for a CAT 657 Scraper Tractor | Machining & Welding
John Deere Grader Repairs! | Fitting Blade Skin & Replacing Blade Slide Rail
zhlĂ©dnutĂ­ 938KPƙed 6 měsĂ­ci
John Deere Grader Repairs! | Fitting Blade Skin & Replacing Blade Slide Rail
Our SIP Jig Borer Tooling Collection! | Testing Shop Made BT50 Tool Holder
zhlĂ©dnutĂ­ 539KPƙed 6 měsĂ­ci
Our SIP Jig Borer Tooling Collection! | Testing Shop Made BT50 Tool Holder

Komentáƙe

  • @steveo7767
    @steveo7767 Pƙed 3 minutami

    Do you take all your waste and scrap metal to a metal recycling centre?

  • @OttoByOgraffey
    @OttoByOgraffey Pƙed 15 minutami

    JB WELD!

  • @OttoByOgraffey
    @OttoByOgraffey Pƙed 19 minutami

    I like how he tightens his grinding discs. No need for the wrench. That's how I tighten all of mine.

  • @KarateSensei71
    @KarateSensei71 Pƙed 32 minutami

    I love your content, sense of humor, professionalism, and especially Karen's dialogues; she is an amazing videographer. Seeing the Homeless and the wildlife really is special; thanks for all you do.

  • @onyikeikechukwudeking782
    @onyikeikechukwudeking782 Pƙed hodinou

    I need an engineer who can teach me like this,am a machinist from Nigeria

  • @derustenburg
    @derustenburg Pƙed hodinou

    Met respectvol over u kunde

  • @AMG63
    @AMG63 Pƙed 2 hodinami

    Excellent day fishing nico, can i ask where you park and launch from please, just im about 3hrs away and dont know that area, dont worry i release everything i catch apart from the odd mackerel đŸ‘đŸŒ

  • @macdonguines5049
    @macdonguines5049 Pƙed 2 hodinami

    Can you teach us the fastest way to center a piece on a 4 jaw chuck...

  • @chrissolomon7226
    @chrissolomon7226 Pƙed 2 hodinami

    You Sir truly are a Master! I’m glad I found your channel and seriously love watching you make things. I also received the hat I purchased today. Thank You!

  • @guyward5137
    @guyward5137 Pƙed 3 hodinami

    Nothing like a broken tap to kill your day.

  • @user-vn6br9ok1c
    @user-vn6br9ok1c Pƙed 4 hodinami

    Just a question could you not just bore out the holes, then press a high carbon steel sleeve inside with a 0.005 press fit and maybe tacked weld the sleeve in place. Followed by cutting the snap room grove and drlling the grease hole?

  • @malcelwell7209
    @malcelwell7209 Pƙed 4 hodinami

    I’ll tell you something mate you got some bloody good skills. Love the videos and the videoing is second to now 👌đŸ’Ș🇬🇧🇬🇧🇬🇧

  • @julieannepatterson3295
    @julieannepatterson3295 Pƙed 4 hodinami

    Gee your good. i enjoyed that. cheers to your camera and editer. I so held my breath when you went and did the Thread.. so make or break. cheers i do some lathe work, your fantasic.

  • @alwinbroeckelmann7558
    @alwinbroeckelmann7558 Pƙed 5 hodinami

    How old are those babies now, luv how they have made it home and your interactions with them is fun to watch.

  • @danielstokes-sh8eb
    @danielstokes-sh8eb Pƙed 6 hodinami

    czcams.com/video/vGCL_7qRLNg/video.htmlsi=vWNno_NwjmJpd-T2.

  • @alwinbroeckelmann7558
    @alwinbroeckelmann7558 Pƙed 7 hodinami

    Homies Lookin cheerful as always, luv that mutt.

  • @svengal97
    @svengal97 Pƙed 7 hodinami

    "turn coolant off" "NO!!!!" "Why?" That had me rolling. I love workplace banter.

  • @MRHSDM316SD18186
    @MRHSDM316SD18186 Pƙed 8 hodinami

    Love Karen's "MATRIX ADAPTATION" of Keanu Reeves moves.........

  • @michaelwhittman1956
    @michaelwhittman1956 Pƙed 8 hodinami

    So you really think that did/had less potential for less damage than just workin the nut back and forth until it got past the sticking point? Never mind that's a stupid question of course you do. That's the way you did it! You're the professional You're the one that actually does this stuff I'm just a guy that cut some metal one time and now has a CZcams accountđŸ€ŁđŸ€Ł sorry I forget which guy I am sometimes

  • @kevindiazterra
    @kevindiazterra Pƙed 8 hodinami

    My only complaint is that you don’t post more

  • @michaelwhittman1956
    @michaelwhittman1956 Pƙed 9 hodinami

    He's not kidding about it being noisy I worked in a boiler manufacturing shop for close to a year before I heard somebody gouging on a drum and that place was LOUD You really wanted to have earplugs in at all times because it really was that loud everywhere but when somebody started gouging it drowned out all of the other noise in the shop it was a noise that was shocking even in the presence of a dozen of other deafening noises

  • @business_time2610
    @business_time2610 Pƙed 9 hodinami

    Such good content - between the expertise, camera work and editing, doggy interventions and bloopers 10/10 entertainment - cheers for creating

  • @CÉSARDEOLIVEIRA
    @CÉSARDEOLIVEIRA Pƙed 10 hodinami

    Mito profisionalđŸ‘đŸ‘đŸ‘đŸ‘ŠđŸ‘ŠđŸ€đŸ€đŸ‘

  • @yongeken
    @yongeken Pƙed 10 hodinami

    If no F* words in the video, that will be great, because my 8 year-old and 10 year son like to watch video with me. I am worried about they will learn it.😂

  • @mikewhitley1183
    @mikewhitley1183 Pƙed 12 hodinami

    Sounds like you got a bearing going bad

  • @jamesknowlton9636
    @jamesknowlton9636 Pƙed 13 hodinami

    You have become one with video light saber.

  • @bfwilley1
    @bfwilley1 Pƙed 13 hodinami

    Great base beat ... and the alto section was good too ,use it for the highlights reels ...đŸ€ŁđŸ€ŁđŸ€Ł

  • @brianhaygood183
    @brianhaygood183 Pƙed 13 hodinami

    Everyone knows a rice rocket by its aftermarket suspension bits, so painting it bright blue with a big CEE logo might have made the other truckers jealous.

  • @williamnorton5097
    @williamnorton5097 Pƙed 14 hodinami

    Do not trust that facing head to finish bore without an indicator and you need to block your work piece in better so you don’t have to clamp so hard. But great work

  • @VincentParisien
    @VincentParisien Pƙed 14 hodinami

    In the next episode, Kurtis opens viewer mail of his new custom engraved snapring setting punch! Thanks for another great video!

  • @verteup
    @verteup Pƙed 14 hodinami

    Is that georges mate? What kind of birds are they? He tried to eat your finger.

  • @mitchellgreene5981
    @mitchellgreene5981 Pƙed 14 hodinami

    My dogs love seeing Homeless on your videos lol😂

  • @johnnytarponds9292
    @johnnytarponds9292 Pƙed 15 hodinami

    Brilliant video!

  • @gradyyokeley9930
    @gradyyokeley9930 Pƙed 15 hodinami

    I have figured it out your wife is the foreman and your dog is the superintendent😊😊😊

  • @anacletomarcal1313
    @anacletomarcal1313 Pƙed 16 hodinami

    É lavamos nos...😂😂😂😂

  • @MrBugi0
    @MrBugi0 Pƙed 16 hodinami

    Do the grease holes not need lining up when you pressed the joint in?

  • @jamescole3152
    @jamescole3152 Pƙed 16 hodinami

    Amazing talent.

  • @randyfleet9968
    @randyfleet9968 Pƙed 16 hodinami

    Man, this guy has all kinds of neat toys!

  • @TheGuccibane
    @TheGuccibane Pƙed 16 hodinami

    Dang the money shot of the roller oil stiction

  • @chmm1935
    @chmm1935 Pƙed 16 hodinami

    Karen es el 60 % del trabajo reconocelo😂😂excelente tu trabajo, te sigo desde España.

  • @OttoByOgraffey
    @OttoByOgraffey Pƙed 16 hodinami

    3 million 426 thousand views. Come on, people? Give them them their subscribers! 785 thousand subscribers. Come on!

  • @bobbolieu9013
    @bobbolieu9013 Pƙed 16 hodinami

    After all of the work that you did it doesn't even look like the bkade that was sent to you. Great work man.

  • @gradyyokeley9930
    @gradyyokeley9930 Pƙed 17 hodinami

    Your to heavy handed, be easy next time 😀😀😀

  • @irish-simon
    @irish-simon Pƙed 17 hodinami

    great video sounds like the head is off on that machine

  • @metricmonkeywrench
    @metricmonkeywrench Pƙed 18 hodinami

    So another shop made tool to mount the boring tool control box to the lathe bed may be on the way?

  • @c.v.7950
    @c.v.7950 Pƙed 18 hodinami

    Hmmmm.... đŸ€” ...if you pulled the plug of the Zayer for the welding-process, does the Zayer kept the zero-positions or has the control-panel it's own and separated power??? Regards from Austria.... Cool stuff by the way đŸ€Ș

  • @timothyferderer5162
    @timothyferderer5162 Pƙed 19 hodinami

    Hope you charged them your need it by Monday rate.

  • @j.a.8047
    @j.a.8047 Pƙed 19 hodinami

    
 another boring video from CEE.

  • @dkbmaestrorules
    @dkbmaestrorules Pƙed 20 hodinami

    Setting up the bearing mounts like that is the biggest "work smarter, not harder" moment I've seen in ages.