Repair Bail Arm BROKEN Into 3 Pieces | Part 1 | CAT 637 Scraper
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- čas přidán 14. 07. 2022
- This earthmoving part is completely broken into 3 pieces and we’re going to fix it! This is a Bail Arm off a twin drive push-pull Caterpillar 637 Scraper. The bail arm is used to hook up one scraper to another one in front of it so they can assist each other with taking big cuts. This bail arm has a lot of damage, both ends have broken off and one of the ends is bent. In this Part 1 video we show the step by step process of disassembling all the parts using an air arc gouger and grinding to prep them ready for assembly. We also use our 150 tonne hydraulic press to straighten the bent end before machining new pieces of hollow bar that will replace the broken sections of the bail arm.
WATCH NEXT: Part 2 • Repair Bail Arm BROKEN...
In this video we are using:
- Lincoln Electric DC-400 welder
- Hafco HMP-150T Hydraulic press
- Hafco TM-26120G Centre Lathe
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Righto so this part is almost FUBAR 😂and definitely one of the worse one's we have seen! P.S. Sorry about the wind & audio when we are outside 😩
*Watch next * Part 2 here: czcams.com/video/9mvwQs7yod0/video.html 😎👍
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Kurtis we know what FUBAR means
3 pieces generally indicates FUBAR. 🤣
Why don't you experiment with some voiceover instead of direct narration? It can be interesting and can save you some time on "the train moments" 😁
@@demonknight7965 yes, 3 pieces as well as the trashed prior work evidence. Really adds another level to FUBAR.
R.I.P Workbench
I reckon the guy at the steel supplier has a grand sense of humour, knowing this was for CEE he wrapped the end of the 140x80 hollow bar stock with "Fragile" warning tape LOL
Spotted that too. Must have been to warn anything about to come in contact that it was more fragile than what was coming at them ;-)
@@TheEvertw more like a warning, "don't drop on toes"!.
Nah, he just grabbed the first roll of tape he found laying around. And as there's hardly anything fragile in that supplier's shop the tape is probably some cheap-sourced one from some surplus sale or stock sell-off of some company that went belly up.
A tape is a tape, and if it sells for a third of the regular price it could have "biohazard" printed on it and no one would care ;-)
Yeah, I had to laugh when I saw that "Fragile" tape. What could be less fragile than this?
hey, it's hollow-bar, right? That's much more fragile than solid bar, no? ;) Like, it's just a relative thing? :D I dunno, just a guess. It amused me too. :)
Another sign of a true quality tradesman someone who can read the signs of the job at hand. I found it was something that most quality tradesmen were able to do and in the process, be able to do repairs or fix the problem with a certain amount of guarantee it won't break again
My hat is again off to you my man. I get tingles watching quality being performed in the society of disposable throw away culture.
All the best you you, Karen and homey.
Cheers
Ian
Hey Ian thanks for saying so mate, I agree it's getting harder to find "good work" that people take pride in. Having my name on the line is one good motivator
@@CuttingEdgeEngineering fantastic response and mad props for a ‘Job Well Done!’
Looking forward to your next video!
Hat off?? More like kissing the ground he walks on whilst throwing flower petals 🤣
I stand (ok....sit) in awe of your skill and professionalism. I will turn up on your doorstep one day to see it all first hand 👌
@@harryhino2267 I don't know if you're being facetious or not. I don't kiss the ground anyone walls on. I Have worked of close to fifty years and brought up and started working in the 70s working with a true work ethic. Not to mention being allowed to put quality above profit. Today it's, get it done as fast as you can and quality be damned. My grandfather always said, if a job is worth doing, it worth doing property. I appreciate the effort other put into there work and Kurtis has shown time and again he respects his reputation.
definately. sadly most diy guys like me dont exist much nowadays. 19k for a replacement. makes no sense
My Man cut up his own table in order to get the job DONE on a weekend !!!! This is why I subscribed back when you only had 5K subscribers...............You do what you have to do to get the job done. Keep up the great work.
It's a real pleasure to watch someone who refuses to cut corners
These arms are a real balance act between tough enough to take it, and not tough enough to transfer the damage to the machine. Whomever mathed them out, really knew what they were doing.
As a retired engineer I agree. The hollow tubes are effectively the fuse in the assembly.
I agree completely. I think it also serves another couple of purposes though. It gives it enough flex to not break in normal usage but still bend/break when the guy ballses it up and crashes it in the wrong position. I think it also helps in actually making it. If the loop was solid bar to the pivots it would be a right pain to get set up nicely for welding together. I reckon it's a long learned design rather than someone actually doing stress analysis stuff. Awesome thing😎
Enginerds almost earn their keep sometimes!
Anyone can design a bridge that stands forever. Only an engineer can build a bridge that barely stands.
There was a little bit of mathing it out amd a whole lot of trial and error
What cat do well is reaserah their failures they dont just fob off their customers
They might charge a fortune but they'll be studying what and how you broke whatever you bring to them
I don't weld, I don't do machine work, but I find these videos strangely addictive. I appreciate your skill and knowledge. I also love the back story about how you got to where you are.
I’d like to here more too
@@pennyoflaherty1345
If you watch the first Q / A video I think that is where the story is found!
Dude. Same. I can't stop watching.
I love seeing someone who is excellent in their field of expertise! Glad there is a backstory.
I like the way your forensic post mortem examinations of failed parts. Also you pull no punches calling out shit work. Good stuff. I hope the jackleg who did that work sees this.
Curtis, I’m an electrical engineer who studied at a university (Colorado State, a good one). And it is appropriate for me to say that you have a gift that no degree can offer. You are a natural, and you don’t say NO to the tough jobs. I love to watch you work mate, and wish you all the best. Same to your wife/GF and your terrier.
Yes it's a real fine skill. It's great to know the theory and I went to school for that also. That education prepared me for the 25 year journey that I continue to learn to this very day. Experience and common sense is what makes one highly efficient and not lose quality. There really is no short cuts to get good. Just get up at 4am everyday and work till the sun goes down....... After 25 years anyone will be good if they love what they do.
Well I've said it before and I'll say it again, Kurtis your knowledge and workmanship is off the charts and Karen's video work and editing is i think the best on CZcams. 👌
Thanks very much we both appreciate it!
“…needed some 20 mil plate, and I had a 20 mil workbench…” Gotta do what you gotta do sometimes! 👍
That workbench was a lifesaver 🤣👍
@@CuttingEdgeEngineering LOL..... Yep....It's gone ti it's next life. 😊
I laughed so hard at this line
It is called *"REAPPROPRIATION"* or robbing off Peter to pay Paul.... But I prefer Reappropriation, it sounds more professional! 😂🤣😂
@@joseywales3789 I use "Repurposing"! Looks at broken part. Hmmm. What have I got laying around I can make a new one out of? ;)
The price of the new part doesn’t matter if the part isn’t available for months. I bet there are plenty of jobs where Curtis could charge as much as the new unavailable part and his customers would gladly pay because equipment being down costs a lot of money.
Getting it done 1-2 days versus months. Definitely
This, also taking into account that his repairs usually are OEM or better from a quality standpoint.
@@HJZ75driver ..."TIME IS MONEY-!!!"
Yeah, even of his part lasted for 3 months before you could replace it. It would be cheaper than machine down.
However his parts are gonna lasta rather long time.
@@daleburrell6273 Get it back in the dirt because time out of service also costs a lot of money, both for the machine value and the contract time.
Dieser Mann hat keine Probleme,nur Lösungen!!😁👍 Viele Grüße aus Deutschland!
I think this channel gains by the fact that both of you takes pride in your work.
Also the puppy
You always know a common repair when you have a jig tables already setup for the part, Another great Video.
I knew you were gonna like the shade! It's SO much nicer working in the breeze, than in a shop. "Someone grabbed a bird that shit wire!" Classic! That was a substandard repair that came back to haunt the original "repairman", I'm thinking...
Not gunna lie .... I skipped to the "Bloopers" and Homeless.... Then went back and watched the normal stuff. Sadly I have grown accustomed to the phenomenal work ethic, Attention to detail, and Master Level craftsmanship. Hooroo mate! =)
hahaa we love that viewers skip to the good parts 😂
Great editing--keeps getting better all the time, and Homey's "car ride" to the vet was great👍 Always fascinating to watch how Kurtis works and explains the steps he takes as he goes. 👍 Definitely looking forward to part two. 👍
Glad you enjoyed it
As a course of normal life, I drive by my vet. He only does the freakout once I turn in. Easier on both of us
I know right, just at the point my mind went, ‘why is he striking the end of the tube first’ he then explains why 😂
Between CEE and IC Weld, you both make your jobs look easy. I know it much more complicated than you show, but I feel like I can weld and turn anything after watching you all.
same, with this clear explanation and the description for safe handling. You could really use the vids as educational material
@@kobold2376 Several TAFE Colleges in Australia have approached CEE to be able to do just that. These videos are an excellent means of teaching correct habits and safe work practices in a way in which a person would be trained without realising it.
Poor Homeless, nobody likes sitting in the Dr's office waiting! My wife and I think he is the best dog!
The quality of work that is done at CEE far surpasses anything I can find in Michigan. Absolutely amazing!!
Have you watched Davin Haggety Redline Rebuilds channel in Travers City, MI.? He and his camera man produce some amazing engine rebuilding projects.
Thank you Kurtis Giggler and Homeless. I wish there were more men in the world that would sacrifice their work bench to get the job done. Wow.
Well, I had to watch this alone this morning as Karin and Halgrim are out and I just couldn't wait. Great diagnosis on the faulty repairs that had been made, followed by excellent corrective surgery. Thanks to you both!
Good morning Bruce you are very early to watch this weeks video! Hope you enjoy the rest of your Friday 😁👍
As a comment to your explanation at the start: Excellent diagnosis, you do your job expertly. I trust your diagnosis 100%.
cheers mate!
Why have I just spent 3 hours watching your vid's. I have nothing to do with engineering, but your vids are SO interesting they are addictive I can't help but watch more. At the start of each vid' I think "How the heck are you going to fix that". By the end of the vid' it is fixed good as new, all professionally done.
I love that this happens often enough that you have a jig for it!
Kurtis, you are a man for all seasons. The pride of a true engineer who has masterful skills and above. Your customers are very lucky to have your knowledge and expertise.
wow thanks mate
Once again I have to say that I'm impressed with the audio editing. A lot of work going in to having the correct audio even in the sped up video/slowmo. Well done, Karen! Top class! 👌
My thoughts, too!!
Karen is a PRO ! I agree !
There's an art to it that Karen has a handle on for sure.
Kurtis, And Your LIL woman appreciate the welding lens over the camera to see in depth how you prep and repair, APPRECIATE IT!!!
I watch alot of tradesmen videos of all sorts. I think yours is the only channel that don't have so called experts coming on critiquing your work.
This was a really impressive fix Kurtis, the air arc gouging cut through it like butter! You are precise, efficient and thorough on every job you do and these videos are such a good advertisement for the calibre of work you punch out in your shop! Well done Karen for capturing it and editing it so well, what a team! Ps I am glad Homie is going well!
Glad you enjoyed it mate we appreciate the great comment!
Ok...this comment goes to Karen specifically...seriously woman you are getting really good at this video thing! The split screen and pic in pic...awesome, you're learning and taking your craft to the next level! I wish you nothing but continued success cause you got a talent here!
Your dog is excited 24hrs a day, which shows just how happy he is! Great engineers, great dog owners therefore GREAT PEOPLE!!!
Nice to see someone properly gouge. Too many people act like they're afraid of it and "bump" gouge 1/8" at a time. The results are always horrendous, and clean up takes longer than if they had just used a zip disc (cut off wheel, wafer wheel, etc) instead.
I couldn’t workout how you were going to get the measurements right …until I saw the jig ….guess you’ve done this many times before 👏🏻👏🏻
It was good that when I was ready to ask a question you gave the explanation before I had to ask. Striking the arc on the bare metal.
And don't complain about the weather too much, it was 113F here today, you can put on more clothes but I'm too old and fat to take any more off!
Great video, cool shots, and lots of information.
Thanks,
jack, in The Valley of the Sun, Arizona, USA
Hey mate yeah we have bloody nice weather here, 6°C is about as cold as it gets and summer isn't usually too hot just really humid
I don’t know anything about this line of work, none the less I love these videos
Ok, 4 months later..... Either you do a lot of these repairs or you borrowed the weld jig from somewhere.
Not knowing, I was wondering if you were going to take us out to the site to measure a good one so you had all the correct dimensions.. I love your videos. I'm retired now but love to see the artistry of a true fabricator and manual machinist again. I ended my career as a CNC programmer but you're doing it how my father, no longer with us, taught me. He always told me "a good machinist can do whatever he puts his mind to." I truly believe that.
I had never heard of gouging rods before I started watching this channel, but Kurtis makes it look like an absolute art form. The surface it leaves is just beautiful.
I just want to say thanks for your videos. I’ve heard you say that you hate making them but I appreciate watching someone who obviously knows what they’re doing.
thanks for watching mate, it's great to know the videos are enjoyed
I love a video where i say something like.. "you should preheat that. I hope he preheats that" and then he preheats it. Sir, is a real pro
I spit out my coffee when you rolled up with the work bench 🤣🤣 I recognized EXACTLY what had happened (for some reason)
Loved the fragile tape on the stock. Looking forward to bringing my bits in soon for you to fix.
Mckinnon Builders, Uki.
Same though with the fragile tape😅
It could make your flesh fragile 😂😂
The Fragile word is a reminder for the handler's toes.
Hey, couriers will bend it in half anyway, sticker or not. Though I would probably have put a "fork lift only" sticker and a pallet with it tied to it, else they will use it, as it looks like, as a roller.
“A bird that shits wire” Fantastic and I think we have all seen welding like that in the past 😀😀
Great content again Kurtis and your usual brilliant camera work Karen I’m looking forward to seeing part 2 and the finished product. Homey reminds me so much of my 2 Staffie’s with the same mannerisms etc. My vet is very good with them and they actually like going to see her even when they get there booster injections etc. Your channel is top of my repair and engineering CZcams videos that I watch and it’s a real treat on a Friday morning here in the UK when I get to watch it 👍🏻👍🏻
Good job guys. Where would we be without Homeless, he's so cute. Kurt . . . not so cute, but a damn good engineer/machinist.
we call that balance! 😂👍
That gouging technique is amazing. Never heard of it before. As always, I learn something each time I watch your channel. I don't even work with metal outside of minor hobby stuff, but I find how it applies to what I am doing. I wish I had gone into working with metal instead of computers. My uncle was an artist at metal working, but he used his skills to make motorcycles, trucks, and of course worked full-time as a welder most of his life. I find I feel working with metal to be very calming and natural.
I've known of this most of my life, but never done it, been working on motorcycles and trucks, cars fifty years, just now getting to know what this actually looks like in action. Watching this is like finishing my degree in metalwork at retirement age. Your comment struck home for me too.
Another great video by CEE and Homie. He is always a treat. Thanks, Karen, for taking us along to the vet with you and Homie.
Just letting you know my son who is seven years old and I enjoy your videos, keep them going! From my son Bronson: Aloha for now goodbye to I love you your videos can you Bronson❤
I'm 63 and I've been building and fabricating things all of my life. I'm currently a process engineer in the battery department for an EV manufacturing company. LOVE your channel ! ! ! !
A cliffhanger, how brutal! Liked the extra technical explanations in this one.
Just like a brand new part. You are wonderfully accomplished and brilliant. In so many different mediums. My Dad was a Tool and Die Maker who never had to farm out anything. He was 19 when WW ll broke out and he gained a lot of his confidence and skills during that tumultuous time. You are extremely Blessed and Gifted! I savor your TUBES. Like hanging out with my Dad in his tool room.
I try to be religious about watching you, but I missed this. It's always a pleasure to try to learn from you.
Your encyclopaedic knowledge can surely only mean you had one hell of a teacher.
You would think so, but he's actually self taught. I think he has a Q&A video that mentions it
wow@@laughkick
Awesome workbench! I truly did laugh out loud as it was flapping away on the forkie.
LOL one of a kind that
@@CuttingEdgeEngineering stage 1 weight reduction on the bench?!
My favorite part of the end of my week is the Friday video from CEE. Love watching you work. Thanks also to your wife for all the work with videography and editing. The bloopers always make my day.
29:55
"Here in Australia if we buy something 80 by 140 it will be oversized on the OD and then undersized on the ID". Mad props to you Kurtis and your country.
It is crazy how specialized you are. I have never ever seen this vehicle in my life, but you have special rig to repair one special part of these vehicles.
Gday Kurtis and Karen, the previous repair certainly didn’t do the job but it’ll leave this workshop done properly, the cost of components and availability isn’t going to get better anytime soon, good to see Homey got a clear bill of health, awesome job as always, have a great weekend, cheers
yeah that previous repair was like a gift that kept on giving 😅 about to watch your new video mate! 😎👍
Another great lesson Kurtis, really enjoy how you analyze a piece's prior history of repairs👍
What am I supposed to comment on anymore? The 2 things I was going to ask about Kurtis cleared up immediately. Well as always amazing work by both of you
A jig and everything! You know he's done this once or twice, lol. Great work !
Love the break down of why the component failed and previous repair inferior. The customer will be very happy with your expert repair and happy with the savings in the hip pocket $
Cheers
Some damn good control with that Air-Arc cutting things down, can tell you've taken it around the block a few times.
yeah once or twice 😂👍
I dunno mate; I think you should try a classical violin; you'd probably embarrass a load of violin players. You're a master with that thing!
@@michaelrice500 Don't think a classical violin is much cop for removing metal mate🤣
@@luviskol Get it hot enough and blow O2 through it . . .
Between you and I C Welds, I feel that I now have a handle on how to use the Arc setup that has been languishing in the bottom drawer for decades. Always had plasma as go-to. You know, most blokes would have not turned that tube and just scraped those stiffeners. I'm not going to kiss the ground you walk on but I'd sure like to shake your hand. On old friend of mine use to say: "Why is there never time and money to do it right the first time but always time and money enough to do it over?". That is so true. Hopefully you are setting the example for the return of the craftsman. All of the additions to the shop would indicate that companies find it financially practical to use your services.
If he ever chose to use a swear jar, hell he could outfit the whole shop with the money :) Fascinated. retired from computers, last time I worked with tooling was John Deere and Caterpillar, and about 42 years ago, and a small machine shop. Awesome to watch him :) Love the safety director.
That's the beauty of fixing these things. Send it back to the owner, " You haven't broke what I can't fix"
That would make a great saying on a T-shirt! Something to think about! :)
nicely done Kurtis.... it must be very satisfying to clean up after that "bird that shits wire"... (that was hilarious) looking forward to part 2! And karen..... your editing skills are getting amazing! well done!!
Two parts ..ow my your learning lol 😆 😂 just no need mate .. could watch you all day bud ...
Peace n love from Cumbria UK 🇬🇧 ❤️
Great video ! Makes a 69 yr old man feel great that I found CEE, you are an artist ! You and “the missus” make wonderful content. Thank You both .
What a great way to start the morning, a new CEE video. Fantastic work Kurtis. All the best from here in Belfast, N.Ireland mid summer.... well we only know it's summer because the rain is warm !
morning to you mate, awesome to know we have viewers all the way over there!
Always so fascinated by your approach to the diagnosis, repair process, and how you strive to to achieve or exceed OEM quality. Another great one!
For someone who knows precisely zip about these jobs, it was a fascinating, honest and hugely interesting. Thanks
People lie to me all day, usually blame it on the night shift, but the equipment cannot and does not lie. I love your ability to find the true story and/or cause and apply the true fix, reguardless of what
You are told, because again the equipment never lies🙂
I love that you already had the welding jig for these bail arms. I wonder how many of these you rebuilt before building that jig
Wow, another Friday at trade school! Even though I'm retired and will never need what you teach us in reality, It neat to know how you do what you do. Thanks for the patience and education! I'm glad Homie is good to go! And, last but not least, thanks Karen for making Curtis look good and keep him on his marks :)
Чудова та якісна робота. В цілому відеоуроки майстерності та бездоганного відношення до праці, а навіть краще сказати технічної творчості. Також не раз ловлю себе на тому, що майстерна робота з камерою Карен створює ефект присутності тебе як у 5D фільмах. Супер.
Nice filter work on the camera so we can see that cut 4:58👍🏻 Our canine friend has loyalty born of love😊 Brilliant use of that table for position🥇loving the reverse auto traverse let off for marking high spots👌🏻
That was interesting. Not sure about the fragile bar, nor the special workbench, but the rest was pretty cool. I love how you have the jigs for all these weird jobs. Every Friday night I nearly forget. I turn off the work stuff, flip on the PC and OH! That's right - it's Friday! Karen's new video! yay! :-) Thanks heaps.
Its Friday evening, finished for the week and my favourite show is on...
sounds good mate, enjoy the weekend 😎👍
Excellent work, you can see that a real professional is working on it. The camera work is also excellent. Thank you for these impressive pictures. Many greetings from Germany.
Cutting out the piece from table is the manliest thing I've heard of lately 😀
Gooood morning from central Florida! Hope everyone has a great day!
hey mate what time is it there? Must be real early or late.
@@CuttingEdgeEngineering It is 3:10am EST
Really impressed with the way you use your equipment. I worked with light steel in mid sixties and don’t remember when cutting disks and pads came in. Guess the old guys did a lot of filing..... modern layered pad disks and cutting disks are incredible when seeing what you do with them...Thankyou for bringing us along with you.....Capalaba
Nice to see you"re wearing your cap in proper IC Weld fashion
I love that you cut your table up to get a job done ! You do what you gotta do. Love it !
Their are not words to properly describe your talent knowledge and workmanship!
I'm always amazed how you take on these large projects!
The intro segments just keep getting better! You are the setting the bar high on machining video production!
10/10 operation on the hydraulic press by operator Giggles. Saved the bearing. 👍🏻...
Homey is EXACTLY like every little kid ever! "ByeBye in da CarCar? Heck YEAH!" I love that dude!
Those things take the entire mass of the vehicle and its energy of momentum . It's no wonder it broke with such thinner and cheaper material . But as always you repaired it masterfully. And cannibalizing the workbench was genius and hilarious at the same time! 😍😜
Air arc was my go to for weld removal too Kurtis. I also had so much more control and I think it's a lot cleaner. Another great video.
Right on mate 😎👊
I like the editing dept. As always nice work keeping things in order and moving along with well timed cuts! Thanks for all the work in that area that often, and by design, goes un noticed.
Love the channel!
Quick suggestion for the editing department. If his voice distorts from a bad recording, just go with it. dub over Darth Vaders voice. 😆 🤣 😂
I can’t believe that broken thing was fixable. Master!
It does surprise you what can be salvaged hey
Ich schaue aus Deutschland zu und bin begeistert von deiner Arbeit. Ein paar Sachen kann man sich abschauen für sich selbst. Mache weiter so.
Quite a noticeable difference in wall thickness between the scrap tubes and the proper repair. Always worth doing it properly!
The forensics of the damage is fascinating.
I love the explanations, way more interesting than just a generic repair video with a 15 second audio looping over and over for 30 minutes 👍
You weren't kidding the previous repair made was not to specs. The new pieces are twice as thick.
Video proof shows your OCD by doing things right, good honest work.
I always liked to Arc Gouge. Very calming and therapeutic. Love the videos keep up the good work !! And hello from the west coast USA.
I enjoy gouging, not so fun in summer but should be good with the container shelter setup now
@@CuttingEdgeEngineering It will be interesting seeing the next workshop update and seeing how you did all that.
With the quality of work put out u have to be the go to man in Australia another fantastic repair
Its surprising how good an operator can simply Muller a piece of plant that has been poorly repaired . Originally on Instagram it looked bad however it's worse on here , you need to find that wire shitting bird and kill it for good ..ok there's bad welding and then this is a whole new level to totally miss the bits your welding ... eek . I'm sure it was a lot more accommodating under the new tent , looking forwards to the build video . And I can only guess at poor homie when the vet wanted his temperature..You're gonna shove that WHERE !!. . Looking forwards to part 2 and hopefully part 3 when you repair your work table ..lol thanks as always guys