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Mercedes Sprinter Camper Van - Roof Battens

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  • čas přidán 31. 03. 2018
  • Mercedes Sprinter Camper Van - Roof Battens
    In this video we install plywood battens, finish the first fix electrics and foil tape the vapour barrier.
    I've used 50mm Kingspan thermaboard PIR rigid slab to insulate the roof. These are held in place with stick pins and aluminium foil tape seals all the joints to complete the vapour barrier.
    You can find stick pins in various quantities at
    rover.ebay.com...
    Vapour barrier is sealed with aluminium foil tape.
    rover.ebay.com...
    The Sikaflex 512 sealant can be found on this link
    rover.ebay.com...
    I'm using dry lining back boxes cut into the Kingspan insulation
    rover.ebay.com...
    I'm using a Dewalt 18v Li-Ion impact driver to screw in the self-drilling screws. A great addition to the toolkit and reasonably priced.
    rover.ebay.com...
    Disclosure - As an eBay Partner, I may be compensated if you make a purchase using the above affiliate link. Thank you for supporting our channel.
    If you have found this information to be helpful to you and would like to make a donation to help fund future videos please visit www.paypal.me/...
    Thank you very much for watching #gregvirgoe #vanlife #tinyhome

Komentáře • 293

  • @alexflo5030
    @alexflo5030 Před 5 lety +8

    So interesting and fun to watch, this is by far the best conversion series on CZcams right now. Really this series deserves a CZcams prize. I'm so impressed by your extensive know-how, skill, attention to details, overall outlook on the project, and patience. I can't wait for the next episode. Cheers from Romania Greg :)

  • @wackyswanderings3627
    @wackyswanderings3627 Před 4 lety +3

    Hi Greg: another evening, another sit down and learn. Loving build series you explain things so well, theory, rationality, application, I wouldn't have thought, I'd say 90+% of any of this. Glad I met your community and channel. Big thumbs up from me for all your advice and guidance thus far. Cheers mate lovin it. Dave aka wackyswanderings 😊👍

  • @paulnewman2954
    @paulnewman2954 Před 6 lety +3

    I am attempting my first conversion on a Vivaro and your videos are an absolute god send. They are easy to follow and you explain so well the reasons why we need to do things a certain way. Your info on insulation was just what I needed and your most recent about battens and the second vapour barrier really helpful.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Hello Paul, I think getting this part of your build right is key to having a sound foundation to work off. What you then do inside with furniture and cabinetry is where you bring in your own style and look.

    • @paulnewman2954
      @paulnewman2954 Před 6 lety

      Thanks Greg. We spent hours cleaning the inside of the van walls yesterday and will be starting the insulation stage tomorrow.

  • @barry-cq4xg
    @barry-cq4xg Před 6 lety +1

    great explanation about the insulation and the drill screws, as usual a great tutorial.

  • @moreorlesslikeso
    @moreorlesslikeso Před 6 lety +4

    What you are demonstrating here is absolutely important. I once made the mistake to fix my roof lining by putting the screws directly into the metal of those roof bars without those wooden battens (just to save 2cm of valuable height...): unless you use stainless steel screws these will rust AND for absence of a decent thermal barrier you will have condensating moisture on the roof lining just where those roof bars go. In freezing winter conditions this condensating moisture will also freeze to ice crystals when the van is left unused/unheated in the cold. And when the ice melts again you will even have some drops of water falling down where you most certainly don't want to have them... Well, you learn by your mistakes...

  • @kennethoros4043
    @kennethoros4043 Před 5 lety +1

    Your videos are amazing in depth and very clear. Thanks for all you do for the community.

  • @BenMitro
    @BenMitro Před 6 lety +3

    Thoroughness makes all the difference I reckon Greg. Can't wait for the next installment - building the furniture.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      I'm going the extra mile but I know it will pay dividends with the end result. Thanks Ben

  • @edysinsimon8646
    @edysinsimon8646 Před 6 lety +2

    I really enjoy your Van building reviews Greg!

  • @noellavelle2091
    @noellavelle2091 Před 3 lety

    Great video,very helpful to my son and I who are currently converting a sprinter van.Learning all the time.Thankyou for taking the time to explain everything so well.

  • @soulmansaul
    @soulmansaul Před 2 lety +1

    Cheers Greg! What a legend.

  • @fightswithspirits915
    @fightswithspirits915 Před rokem +1

    Nice moisture barrier work.

    • @GregVirgoe
      @GregVirgoe  Před rokem

      Thank you 😊 did you see my ice bucket video?? 👍🏼

  • @jaymiddleton772
    @jaymiddleton772 Před 6 lety +1

    As always, great video explaining the overall theory and also the little tips and tricks that make the job easier.

  • @edhass6774
    @edhass6774 Před 2 lety +1

    Man you make it look so simple, Love your work

  • @simonsackett
    @simonsackett Před 6 lety +2

    There's so much useful information in your videos, Greg! Now I've seen a couple of them I'm going to go back to the beginning and watch them all. I'll be making notes too, for things to remember when I get my own van.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      That's great, they will be here for future reference.

  • @wayne6220
    @wayne6220 Před 6 lety +4

    Really enjoying your videos, can’t wait until the next one, a sweeping video shot at end of the video showing your work so far would be excellent , cheers

    • @GregVirgoe
      @GregVirgoe  Před 6 lety +1

      Not a bad idea, a sort of halfway van mini tour :)

  • @thecorbies
    @thecorbies Před 6 lety +10

    Nice one Greg. Your videos are definitely getting even slicker.
    Intro - main subject covered - recap - and teaser for next video(s). Excellent.
    Always really carefully explained with accompanying wide/close-up shots. Very enjoyable videos to watch and fully understand.
    Regards Mark in the UK.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Hello Marc, I've Ben tracking my stats and my average view time is about 6mins. So I'm consciously trying to be very concise with content and not waffle on, within the first 30secs you should know what's coming up and try to keep it factual but to the point. Really glad that is coming across and thank you as always for your support and fantastic feedback. Best wishes.

    • @thecorbies
      @thecorbies Před 6 lety

      I've worked a bit with a management consultant good friend of mine, and over the years one picks things up. One of those things is, when making a presentation (to your underlings or bosses, anybody really), it's good to use the format:
      Tell them what you're going to tell them
      Tell them
      Tell them what you told them.
      Same format as the news for example, and massively handy to remember if you're asked at short notice to do a presentation.
      You pretty much did that, with the added teaser. It's a format that is known to work, and work well, which is probably why it's used all time in so many ways. It's natural, intuitive and people relate to it. So, well done again.. Your videos are secretly becoming the 1st video to watch out of a new crop each day.

  • @pauln2141
    @pauln2141 Před 6 lety

    Gutted, I went looking for the next installment and realised the date on this, excellent series.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Sorry Paul, have you watched all the others up to here?

  • @mattk3mpe
    @mattk3mpe Před 6 lety +1

    Thank you for another great video!! The pacing, detail, descriptions and views of what you are explaining are simply spot on. It must take a lot of work but please keep being as thorough and enjoying the entire process - it really shows.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Thank you for your appreciation.
      I spend roughly 1/3 building, 1/3 filming and 1/3 editing and social media.

  • @notsponsored103
    @notsponsored103 Před 6 lety +2

    Ha ha, got seriously side tracked by your dust extraction suggested videos!😂😂
    Loving your channel, love the science behind the design solutions especially relating to moisture and insulation methods.
    Glad I found you.😊

    • @GregVirgoe
      @GregVirgoe  Před 6 lety +1

      We had a lot of fun building that cyclone system and it has worked a treat since then in the workshop.
      Thank you for giving such great feedback and hope you continue to enjoy the videos

  • @scottgalloway4897
    @scottgalloway4897 Před rokem +1

    I wish I had your no how ,just started 1st build.thanks your videos are very good .

    • @GregVirgoe
      @GregVirgoe  Před rokem

      There are lots of useful videos here so I hope they help you with your build. Cheers 🍻😃

  • @MatthewCEBamber
    @MatthewCEBamber Před 6 lety +1

    Watched all your videos back to back! Cannot wait to see more of the sprinter build! You are a legend! Living the dream! Good luck to you and that van will outlive all of us lol! Very well made and thought out! Amazing! :)

  • @anoshya
    @anoshya Před 5 lety

    Very clear professional instructions..thanks

  • @nellbrown770
    @nellbrown770 Před 6 lety +1

    its coming along nicely Greg. looking forward to the next one.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety +1

      Thank you Nell, so much wiring!
      Purchased items have not got enough cable,
      so having to make longer cables myself.

  • @juliannelennard4554
    @juliannelennard4554 Před 2 lety +1

    My god! How did I not cotton-on to you before! Bloody great to watch mate, thank you! *from AUSTRALIA 🇦🇺

    • @GregVirgoe
      @GregVirgoe  Před 2 lety

      There are so many van channels out there now. But I’m Glad you found me 😁 there is tons of useful information in this build series. I have arranged all the videos into one playlist. Hope you find it useful.

  • @TheAudiostud
    @TheAudiostud Před 6 lety

    As always Greg your ideas & work second to none! Really enjoying watching your productions

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Really nice of you to say so, many thanks

  • @gwydionball4114
    @gwydionball4114 Před 6 lety

    Grag, many thanks, I've already used some of your tips on my build, and again another valuable watch. I think I owe you some beer!

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Beer is something I can always use, :)
      Glad they were useful to you

  • @flashback9966
    @flashback9966 Před 6 lety +11

    Although I'm way behind you, your videos are helping me so much in my 'how on earth do I do that moments' :-)

    • @SylvanSecrets
      @SylvanSecrets Před 6 lety +1

      It's funny. I thought that I'd be in the same boat as you, but I ended up passing Greg a long time ago. Now I just learn all of my mistakes!

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Hello Rob, the good old British weather has hampered progress on the build. I certainly do not wish to be laying under the van doing plumbing in snow or rain. Obviously shooting video and editing takes up a lot of free time too. The build is taking me a lot longer to progress than I would have liked so do need to push it on a bit. I'm also learning and doing tons of research as some of this is new to me. Safe to say there is a lot that goes into building one of these vans. You progressed really fast with the roof works. What's next on your agenda?

    • @flashback9966
      @flashback9966 Před 6 lety +1

      At the moment having some issues interfacing with the Ford electrics, so instead of burying the Control Unit under the bed, I'm moving it to an overhead locker, for easy access. This means re-routing cables (again!) The floor is virtually finished, which has gone well. Had test run out yesterday and the van appears a lot quieter. I guess those sound deadening pads really do work.
      I was going to tackle the roof lining next, but after seeing your timely video, I'm going to build the bathroom cubicle, because I will have unhindered access to the ceiling and walls for sturdy securing. Like you I don't want any rattles! And yes, as I write this it's raining again. . .

  • @samueljohnherontyler
    @samueljohnherontyler Před 6 lety +1

    Wooooo next episodes are going to be so good!! I'm glad all your parts have finally turned up!

  • @robertsimon5059
    @robertsimon5059 Před 6 lety +2

    Excellent videos. I have been watching the all "Mercedes Sprinter Camper Van" series, plus some of "Workshop Build".
    You are talented to make things clear and understandable. Even to a French !
    So, keep going, you will rapidly expand. I will chose and post one of your videos on my FB. Pretty sure you will get some attention on this side of the Channel. Merci et à bientôt.

  • @shenkel838
    @shenkel838 Před 6 lety +1

    Such a quality build. Excellent tutorial. Really loving it. Keep up the good work!

  • @chrisakrill2089
    @chrisakrill2089 Před 6 lety +1

    Really enjoying your videos Greg, quality production, clearly explained and well planned. Looking forward to the next one!

  • @rogerfar
    @rogerfar Před 6 lety +2

    And here I am waiting for you to install some batteries in the ceiling!

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      My eyesight isn’t what it used to be either Roger, they tell me it’s my age lol

  • @Pinyoo81
    @Pinyoo81 Před 6 lety +1

    Great video! Can't wait to see the next one! Thank you!

  • @More-Space-In-Ear
    @More-Space-In-Ear Před 6 lety +1

    I think I’m going to move in once this has finished....your doing an excellent job here Greg, well done my friend 🏆👍🏼😊

    • @GregVirgoe
      @GregVirgoe  Před 6 lety +1

      There’s space on the bench seat bed Marc..lol

    • @More-Space-In-Ear
      @More-Space-In-Ear Před 6 lety

      Greg Virgoe 😂😂 yeah I know, I’m going to see it built!!… 😉👍🏼😊

  • @BlueHighwaysTraveler
    @BlueHighwaysTraveler Před 6 lety +1

    Looks nice! I ran my battens front to back instead of side to side. I can put up a 4x8 sheet of paneling and my spacing is narrower so the edge of the paneling lands on something. Im building a Chevy express so it has some differences.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Did you end up with a longitudinal join in the roof?
      I chose to go this way to only have joints width ways.

    • @BlueHighwaysTraveler
      @BlueHighwaysTraveler Před 6 lety

      I ended up with one joint width ways about 2 ft from the back. A 4x8 sheet fits almost perfectly in a chevy express on the walls and ceiling.
      That sounds interesting ill keep watching and see how it turns out.

  • @markchazal877
    @markchazal877 Před 2 lety +1

    Amazing job!

  • @johnbyrne4434
    @johnbyrne4434 Před 6 lety +1

    great job, have really enjoyed watching each part

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Cheers John, hope you continue to enjoy the rest

  • @RebelsInc969
    @RebelsInc969 Před 4 lety

    Doing all this today all I can say is, wish you were here 👍✌

  • @slev8871
    @slev8871 Před 4 lety +1

    Love the brown work coat, reminds of my metalwork teacher in school many many moons ago.

  • @rossadamson4664
    @rossadamson4664 Před 6 lety +1

    Well good Greg, very informative videos!

  • @normanboyes4983
    @normanboyes4983 Před 6 lety +1

    Excellent as usual.👍

  • @malteweinreich8755
    @malteweinreich8755 Před 6 lety +1

    Hiya Mate ,
    Doing a Grand work on your Van Greg please keep up the gr8t your doing Mate :-)

  • @Maggiemay1942
    @Maggiemay1942 Před 6 lety +1

    I can't wait Greg!

  • @martyn5333
    @martyn5333 Před 6 lety +1

    Some of the best DIY van videos on the Web. I've learned a lot watching your videos.

  • @rockrebeluk5315
    @rockrebeluk5315 Před 6 lety

    Another Instalment to add to my Collection, Thanks Again "VanGuru"

    • @GregVirgoe
      @GregVirgoe  Před 6 lety +1

      Glad you liked it Mark, bookmark the series for future reference ;)
      czcams.com/play/PLLhAyWhGGbi6JLJBHePgsmR-jSbyC_RgO.html

  • @tonysutton6559
    @tonysutton6559 Před 6 lety +4

    Having made such a good job of the insulation and sealing, it would be interesting to borrow a thermal imaging camera , put a heat source inside the van on a cold day and go outside (and upstairs to check the roof) and check for hot spots.
    It might just reveal an oversight and if it doesn't it will give you a great sense of satisfaction.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety +2

      Hi Tony, we have a thermal imaging camera at work. I will see if I can borrow it for a weekend. The obvious leaks will be around door seals and the single glazing. Will be fun to see though. Great idea!

    • @SpikeMoby
      @SpikeMoby Před 6 lety

      Greg Virgoe can I ask you see how much your phone reception dips when inside too? You've built a bit of a mobile Faraday cage there :) (Obviously the signal will be a subjective result as the bars on a phone don't actually mean an awful lot but I'm curious to know.)

  • @richardtodd3357
    @richardtodd3357 Před 6 lety +1

    Hallo Greg. First time reply although subscribed for sometime . Was planning to convert panel van for this years Le Mans 24. But that date is out. Will be converting van to your exacting standards. So much other rubbish about sound proof , insulation, vapour barriers out there. Now have clear idea. Thanks Greg. PS (still going to Le Mans but Glamping under canvas for the last time

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Next year will be in your self-build camper van, best wishes

  • @hwarnock1
    @hwarnock1 Před 6 lety +2

    Theres only about 2 van builds on you tube that correctly understand, and execute moisture control / insulation. This is one of them

  • @KooMikko-mc6ev
    @KooMikko-mc6ev Před 6 lety

    I am so glad that you video your build and explain like to idiot like me. Who don't know so much about it. I just find a van what I gonna do insulation. I live near artic circle so maybe I double the floor and use uretine that yellow foam to any cracks. Anyway keep up your videos

  • @debramoss2267
    @debramoss2267 Před 5 lety +1

    Love your videos, learn so much, really thorough. Could I ask a cheeky question, please, understand if you don't want to answer...Do you think a Sprinter Luton type box van is a viable conversion option, we sort of have this in our sights, my beloved is 6'4'' and we will be living full time in it, currently have a Sprinter MWB, sadly invaded by the demon rust. My main concern in the box van is the fibre glass roofing supporting solar panels and fans. Once again , thanks for all your wisdom.

  • @crazyduck1254
    @crazyduck1254 Před 3 lety

    this is a very handy video !

  • @judya4264
    @judya4264 Před 4 lety +1

    I do wish I could find the stick pins you used. The only thing I can find are stick pins using nails which can't be bent, but must be cut off instead. This means that, should I ever need to remove the insulation, it will be nearly impossible as the pin will have been cut to be even with the locking washer. I'm in the US, but I can't locate the item you used in the UK ebay either. I love your videos, conversion, travel etc. Well done.

    • @GregVirgoe
      @GregVirgoe  Před 4 lety +1

      Hello Judy, this link should work ok for you.
      Self Adhesive Insulation Stick Pins
      rover.ebay.com/rover/1/710-53481-19255-0/1?ff3=4&toolid=11800&pub=5575265109&campid=5338027957&mpre=https%3A%2F%2Fwww.ebay.co.uk%2Fsch%2Fi.html%3F_from%3DR40%26_trksid%3Dp2380057.m570.l1311.R4.TR10.TRC2.A0.H1.Xstick%2Bpins.TRS0%26_nkw%3Dstick%2Bpins%2Binsulation%26_sacat%3D0

    • @judya4264
      @judya4264 Před 4 lety

      Thank you. Sadly, it appears all of these also use regular 10 penny nails which are quite difficult to hammer over. You described the pins as soft and easy to hammer over. It would be lovely if I could find the same. I'll keep looking. Thank you. You have produced the only educational and meticulous van conversion videos on youtube. I envy your abilities. It appears you don't sleep, as well.

  • @miketomlinson395
    @miketomlinson395 Před 6 lety +2

    Its a pro job alright this would be a good van to buy after youve done it ha ha

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      The videos will serve as a really detailed owners manual. If I did ever sell it they would give the buyer a lot of confidence. Thanks Mike

  • @VANESSASVANLIFEJOURNEY

    Excellent

  • @benrowe681
    @benrowe681 Před 8 dny

    Hi Greg great video as always would you mind telling us what thickness you used for the roof battens and the roof ply please I don’t have a table saw so will have to manually cut them using track and circular ? Thank you!

  • @rubybates6439
    @rubybates6439 Před 3 lety +1

    Hi Greg, thanks for all your help on van converting. You are a true gem! We realised we have screwed the ceiling cladding into both the roof battens and metal of the van stupidly, and it is of course condensating. If we remove the screws and put smaller ones in that just go through the roof batten will this solve the problem or do we need to drill new holes? Thanks

    • @GregVirgoe
      @GregVirgoe  Před 3 lety

      Smaller screws that only contact the wood should be enough to raise their temperature above the dew point. Skirt a small bit of silicone in the screw hole first that will also act as an insulator. 👍🏼😃

    • @GregVirgoe
      @GregVirgoe  Před 3 lety

      Use the same No screw just shorter. So it’s the same width them won’t be lose in the hole

  • @harryupmann
    @harryupmann Před 6 lety +2

    Hi Greg, thank you so much for the wonderful series, it’s been so informative especially regarding wether to add a vapor barrier.
    I do have a question, I’m getting into the paneling phase and wanted to add another layer of insulation, what would be better: a layer of mineral wool between the paneling and vapor barrier or reflectics since I’ll have about a 1 inch space of air between the paneling and the vapor barrier? Thanks!

  • @SebastianDaniec
    @SebastianDaniec Před 4 lety

    Great video as usual! I just have to point out one small detail. When working with any stationery machinery that is cutting, drilling, turning etc please don't use gloves. The glove might get cought and will pull your hand in to the spinning tool making it much worse. Stay safe!

  • @DDrawer66
    @DDrawer66 Před 6 lety +1

    Hi Greg, big fan of your build series. I plan to follow your techniques when I go to build my van. I'm curious about the use of self tapping screws to drill into the metal of the van. I know other van builders try to minimize drilling into the metal as much as possible in order to prevent rust. Is there a reason why you don't use the riv nuts to secure battens to the ribs of the van? Do you see any potential future issues with drilling into the metal like you are doing, because frankly if not that seems like a much quicker way of going about it.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      I would use self-drilling stainless steel screws, the screw will not rust and it will plug its own hole.
      Any time you cut a hole for fans or external plugs etc always treat the raw metal edges.

  • @TombstoneHeart
    @TombstoneHeart Před 3 lety

    Ever since I stumbled across this amazing and ancient tool, I've been sure it would be invaluable when dealing with the irregular shapes in a van. And especially so when fitting all of the cabinetry. Have you ever used a ticking stick and if not, do you think it would be useful when fitting out a camper van?

  • @geoffreywilliams6449
    @geoffreywilliams6449 Před 8 měsíci

    Hi Greg I totally love your videos as I'm about to start on my
    L4h2 boxer. I would like to ask how you fix pir insulation to the roof ?

  • @ADONAIsays-so
    @ADONAIsays-so Před 6 lety

    Thank you sir!

  • @jimmyhill6835
    @jimmyhill6835 Před 2 lety +1

    brilliant videos Greg. Just a quick question,do you silver bubble wrap whole ceiling including over roof battens ? can't seem to find a video showing this.

    • @GregVirgoe
      @GregVirgoe  Před 2 lety

      I foil taped over my battens onto the foil of the PIR slab but running double bubble foil over everything would be far better. Don’t forget to foil line any cutouts for lights etc and tape all joins

  • @HardIsEasy
    @HardIsEasy Před 6 lety +1

    How do you keep vapor barrier between fan and wooden frame you made for the fan? There is little gap between fan and garnish trim ring where vapor could get to internals of the fan and then from there to the wooden frame... Most probably unlikely, but i'm thinking to foil tape the inside of the frame...

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Yes, exactly you can foil tape over the wood frame to seal and possible gaps.

  • @craigjames1551
    @craigjames1551 Před 4 lety +2

    Hey Greg, Really appreciate all the tips! I fully understand how you've installed the insulation kingspan board and battens then foil taped. for the next step you cover the entire ceiling with foil roll. how did you go about attaching it to the ceiling ? Thanks :)

  • @mtemplario4296
    @mtemplario4296 Před 6 lety

    Thank you good video

  • @gmsk85
    @gmsk85 Před 6 lety +1

    As always, a great video! You answer some of the things I've been thinking about all the time. Keep up the good work! :) Got one question for you though: Did you use the stick pins for your wall insulation just like you did for the ceiling? If so, did you have to carve a hole for the stick pins to reach through the Kingspan? I'd like to know how you dealed with the 20mm thick, 150mm wide "battens" or "ribs" that in the middle of the "window" area since they are in the way of making the Kingspan sit snug up against the rest of the "window" area. Hope you get what I'm saying. Thanks a million for all the great videos!

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Hello, yes I understand perfectly and I did use the stick pins. I placed them on the ribs, high point, 3 on each, top middle and bottom. The kingspan sat on the inner skin and would have been about 10mm max clear of the outer skin. I did spend a lot of time carving it to the best fit possible. Then foil taping the small gap between the panel and side wall. I’ll shoot some video tomorrow before everything gets panelled.
      The stick pin bases are very pliable so you can mould them to the odd shape of the ribs. Just make sure they all stick out level and square before pushing on your board. In hindsight I should have got longer pins but these are still doing a great job. Thanks

    • @gmsk85
      @gmsk85 Před 6 lety

      Greg Virgoe OK, thanks for explaining! A quick video explaining furher would be lovely, maybe it can help more people like me :) Have a good weekend!

    • @gmsk85
      @gmsk85 Před 6 lety

      Maybe I can place the pins on the flat areas and carve out 20mm deep "channels" in the Kingspan where the ribs go. That would make a snug fit, and I wont have to mould the base of the pins.. hmm.. Anyway you got me thinking in new ways, thanks a lot!

  • @johndowling9692
    @johndowling9692 Před 3 lety

    Hi Greg, Love your information videos. Class mate..🙂.question can I use that earth wool insulation in the middle panel part of the van????

  • @terrymarriott101
    @terrymarriott101 Před 4 lety +2

    Im finding it hard locating a suplier for the celotex spikes..could you put a link up Greg...ps loving your videos buddy...

    • @GregVirgoe
      @GregVirgoe  Před 4 lety

      Terry Marriott please use the link in the description of this video I’ve checked and it works ok czcams.com/video/DKy6WnFh368/video.html

  • @vanodyssey1659
    @vanodyssey1659 Před 6 lety +1

    Hey, great vid, at @5:58 where you show up inside the light, where is the light coming from, LED or the SKY? Also, how far do you take that foil taoe up? And how do you make sure it's 100% sealed?
    Nice one!

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Hi, that the reflection off the lighting rig on my camera, I only cut halfway into the Kingspan board and foil taped everything completely even around the cable.

    • @vanodyssey1659
      @vanodyssey1659 Před 6 lety

      Ah, that's not a bad idea, cutting info the kingspan and running your cable through it then taping t up!

  • @David-rx2to
    @David-rx2to Před 6 lety +1

    Hey Greg,
    Another first class video. You didn't feel it was necessary to spray foam or otherwise insulate inside the ribs? Thank you.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety +1

      I didn't insulate in the ribs, I used a couple of them for pulling kopex cable ways into.
      The air gap gives a very small thermal resistance and the wood is a good insulator.
      Plus I'm wrapping the whole roof in Reflectix before applying my plywood headliner.

  • @bornfreefreedom4900
    @bornfreefreedom4900 Před 5 lety

    All looks amazing work indeed
    🌟🌟🌟🌟🌟🌟
    may I ask
    from inside of the roof
    Looking up from inside
    you have corrugation in the roof truck roof panel
    when you put the foam insolation up
    do you fill these gaps first ?
    I'm just thinking the air gap in between the corrugations of the roof
    could make the roof sweat from inside
    I am Just about to start my LWB 4x4 sprinter and I'm trying to make my mind up about this gap in the corrugation of the roof
    Best wishes of safe travels

  • @julessenior924
    @julessenior924 Před 2 lety +1

    Hi Greg, can you advise on screw size please? I see No. 8 or No. 4's online? Also what length for 9mm ply to get enough bite into the metal struts? Thanks for the great video's info!

    • @GregVirgoe
      @GregVirgoe  Před 2 lety

      Sorry for the late answer I miss the odd comment 🥴 I would go for no 8 and 25-32mm long self drilling but not the ones with little wings as they don’t work in thin metal.

  • @MrX-gc5fs
    @MrX-gc5fs Před 4 lety

    Hi Greg, love your videos. How many kingspan boards did you use on the sprinter? Mines the same model and I'm just pricing up. Thank you so much for your detailed vids!!! Kudos 👌

  • @leonardomuniz6315
    @leonardomuniz6315 Před 11 měsíci

    Hi Greg, awesome video, very helpful. Just a question, what is the size of the screws you've used for the 12mm battens?

  • @masonman1
    @masonman1 Před 5 lety +1

    Love your series, addicted to watching. Do you screw your batens in the predrilled holes in the ribs or screw new holes ?

    • @GregVirgoe
      @GregVirgoe  Před 5 lety

      John Mason I screwed new holes into fresh metal 👍🏼

    • @GregVirgoe
      @GregVirgoe  Před 5 lety

      John Mason I screwed new holes into fresh metal 👍🏼

  • @pbsalyid5323
    @pbsalyid5323 Před 2 lety +1

    Hi Greg, I’ve got a question, did you celotex all the walls as well? thanks for sharing.

    • @GregVirgoe
      @GregVirgoe  Před 2 lety

      Yes we did. This video shows it better
      czcams.com/video/6AdxcqU8Y6M/video.html

  • @alefaso9924
    @alefaso9924 Před 4 lety

    Hey Greg, really helpful videos as always! Do you think you could use 9mm ply batons for the roof? Then short screws for 8mm cladding. Trying to save height as much as possible with all roof parts

  • @j.m.castilla7150
    @j.m.castilla7150 Před 6 lety

    OK, gracias por sus vídeos, thanks for your videos
    J.M.Castilla@2018

  • @mikejohnson7768
    @mikejohnson7768 Před rokem +1

    Good Afternoon Greg would insulation on the roof of the van be more efficient than inside the ceiling? I'm a commercial roofer and considering making my sprinter roof profile more flat to accommodate solar panels etc. I could recess the panels/ fans etc inside the TPO covered iso. Dumb idea? Every penetration could be professionally flashed onto the roof surface. Would solar panels not do well surrounded by 1"-2" of iso?

    • @GregVirgoe
      @GregVirgoe  Před rokem

      A layer of insulation on the outside would make the roof warmer and less likely to condensate internally.
      However I suspect that trying to adhere any covering to the exterior of a painted van for any length of time will be a major challenge. I still think the safer bet is to insulate the 2” depth between the internal roof beams. A lot easier solution with less pitfalls. Solar panels need good airflow all around them and especially underneath to keep them cool. The hotter they get the less efficient they are. Hope that helps 👍🏼😆

  • @michellecastaneda20
    @michellecastaneda20 Před 4 lety

    Man I sure wish I could find the help by someone who knows what they are doing. A lot of people are doing these vans but are they doing them right.

  • @quintenoorschot3500
    @quintenoorschot3500 Před 3 lety +1

    Did you already had some holes in the ribs of the van? Or was it possible to just screw them in the metal of the ceiling because of the self drilling screw?

    • @GregVirgoe
      @GregVirgoe  Před 3 lety

      The self drilling screws cut there own hole really easily.

  • @tammietimmion6994
    @tammietimmion6994 Před 4 lety +1

    Thank you for such an outstanding-inspiring educational video series. Do you know about Stefan Knopf in Heidelberg? Data point on transport of motorcycle (among other vehicles) touring the US and points beyond. He helped me with my vintage R65. Because you have opened up your heart and mind with this build series I could be open to doing a motorhome swap with you in months to come. I look to do European tours in my motorhome

    • @GregVirgoe
      @GregVirgoe  Před 4 lety

      That's a really interesting idea and coudl be a great way to explore the US and Vice Versa :D

  • @coughlintara
    @coughlintara Před 6 lety +2

    Hi Greg, I'm sure you will be going over in your next video bit if you wouldn't mind sharing now is appreciate it:)
    1. Will you be running bubble wrap over top of your roof battens and then screwing you roof panelling through the bubble wrap?
    2. Will there be an air gap between your bubble wrap and the roof panelling? If so, how much?
    Thanks Greg I appreciate all of your vids!

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Hi Tara, yes I will be wrapping the entire van with foil faced bubble wrap before I fix the headliner and wall panels.
      There won’t be any air gaps as I’m not using this as a reflective layer just as a very good vapour barrier. Don’t worry about screwing through it into your battens as the screws will plug their own holes. Thanks for watching.

  • @SH-ti2tm
    @SH-ti2tm Před 6 lety +1

    Hey Greg, greetings from Germany, I've been really enjoying your videos, they are super informative. As I am designing my own van right now I wanted to ask what the final height (in the middle and on the sidewalls) and width (at the top and at the bottom) of the van will be after putting in the insolation, vapor barriers, bubblewrap, playwood battens, ceiling, new floor and walls? I wonder if all those things take away a lot space for the actual furniture? :)

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Hello, The van measures 1.93m high in the middle, 1.9m at the edge
      it measures 1.75m wide at the widest point and 1.45m at the roof level.
      I have lost 15mm on the roof, 40mm on the floor and only 10mm on the walls.

    • @SH-ti2tm
      @SH-ti2tm Před 6 lety

      Thank you for your answer Greg!

  • @immortalsofar5314
    @immortalsofar5314 Před 4 lety +1

    Working on my first home-build after 13 years of living in an RV (still at the floor insulation stage). I'm putting all the cables and pipes in ducts where I can get at them and re-route them where possible. I was planning on using battens along the walls, floor and ceiling so that I could take a modular lego-brick approach where I could replace or change units anywhere in the van, especially since the bed is going to start off in the back but eventually go into the front which means everything else has to be movable.
    Thoughts about this approach?

    • @GregVirgoe
      @GregVirgoe  Před 4 lety +1

      It's an interesting idea to make things removable if you change your mind later on or you use the van for work and pleasure. In reality i'm not sure how often you would do that once you have a layout that works. Why not hire a few vans to try out which is what we did first?

    • @immortalsofar5314
      @immortalsofar5314 Před 4 lety

      @@GregVirgoe The main thing is that I'm on a very limited budget and there are things that I have to do right now and things that I want to do later which will involve moving the bed from the back to the front and rearranging. Then there's the wet room...
      Good idea to try out the vans but I had to wing it, spending months putting in low bids until I got lucky so I'm stuck with what I got. Good condition, but the Renault Master is just a little too narrow to comfortably sleep width-wise.

  • @philipjones6572
    @philipjones6572 Před 3 lety

    REally finding th videos helpful Looking at the video, did you 25mm self drilling screws? I am thinking of running my condiut throught the rib too, so i guess its just a case of being careful not to pierce the condiut.
    thanks Greg

  • @michaelreynolds6543
    @michaelreynolds6543 Před 3 lety

    Hi Greg loving your build series ive just one question regarding the wood your using for your build do you treat it with anything that prevents mould moisture etc . . and if so what would you recommend
    cheers

  • @rosieharper-pittam4551

    I think I love you!

  • @ttblade
    @ttblade Před 6 lety

    I've found your videos really helpful as I'm in the process of converting a short wheelbase Sprinter. Thanks for posting.
    Have you had any problems with water coming in through the fixings/holes for the exterior side mouldings? Apparently it's a Sprinter design issue as no sealant is used on the fixings. The insulation was soaking wet so had to be removed until I can sort the problem. Just glad I found it before sealing all the panels.

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Apply some sikaflex to the inside of each plastic clip before closing up the voids.

  • @chrismacleod3947
    @chrismacleod3947 Před 4 lety

    it would have been good if you had a apprentices on this job
    he or she would have learnt a lot from you

  • @robertrisk93
    @robertrisk93 Před 4 lety

    You should have marked the boards (2:25) before ripping them to width. That way it's easier and they all get to be marked identically.

  • @johno7808
    @johno7808 Před 6 lety +1

    And Another 👍

  • @antoleepalmer
    @antoleepalmer Před 4 lety +1

    Hi greg, thanks for answering my previous questions. s it necessary to have the electrics running behind the insulation or could you have them running along the front of it in the void between the insulation and the panels? cheers

    • @GregVirgoe
      @GregVirgoe  Před 4 lety +1

      Anto Palmer you can run the there no problem. Make sure you know where they are when screwing panelling and furniture to the walls. I have seen so many screw into a cable.

  • @CRyan71
    @CRyan71 Před 4 lety

    Just to clarify. Is the sole purpose of the battens for prevention of moisture/ Not to have a continuous line with the screws from the ceiling panels to the ribs? This is why you don't just screw the ceiling panels directly to the ribs ya?

  • @Scott-wz4sc
    @Scott-wz4sc Před 3 lety +1

    Hi Greg, at 7.30 it looks like you've cut through the celotex to run the cables up to the boxes. Is that correct? If so did you, did you mean to do that or was it an after thought? Thanks.

    • @GregVirgoe
      @GregVirgoe  Před 3 lety

      Yes I carved a small channel for the cable. It was all foil taped and covered with the vapour barrier after cable was installed and taped around the hole for the cable too. 👍🏼😊

  • @norilpg5836
    @norilpg5836 Před 6 lety +1

    Thanks it was a very helful answer .
    Could you please about the 90° angle ruler where can I buy it from.
    Many thanks

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      It’s a builders square and pretty sure I got it from screwfix. Most good tool sales places will do the same.

  • @SHARPEYSWORKSHOP
    @SHARPEYSWORKSHOP Před 6 lety +1

    Great job mate looking really nice was that a hub and driveshaft I saw on your workshop floor

    • @GregVirgoe
      @GregVirgoe  Před 6 lety

      Hi Paul, Yes, my brother in law is mad on old Rovers, it's most likely off one of his cars :D

  • @user-yc4jw7kn8y
    @user-yc4jw7kn8y Před rokem +1

    Hi Greg...Really need help with when to instal the wiring, is this done before you do any insulation and vapour barrier or after between the cladding and the insulation? thanks

    • @GregVirgoe
      @GregVirgoe  Před rokem

      I have installed my wiring before doing insulation while the voids are empty and it’s easier to get conduits through.

  • @ad-van-ture
    @ad-van-ture Před 5 lety

    Hi Greg, excellent vids as usual 👌what size screws did you used to hold ply to ribs and are they stainless, also I have some aluminium multi foil barrier I was thinking of using, can you thing of any pros or cons to using it instead of reflectics, also was the ply you used for rib battens marine ply?? ATB Shane