Making Crazy Money Running Parts at Crazy Speeds and Feeds
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- čas přidán 1. 10. 2021
- We don't recommend CNC Machining at this speed at all times, this is showing some capabilities.
If you walk into a machine shop, there's a good chance that there are programs that can be improved... they've just been running like that forever or because someone is too stubborn to improve it.
We all want to make money... it can come down to being as efficient as possible. If you go crazy fast, but you're breaking tools or changing them out way too much, then that's counter-productive... but if you can find the sweet spot, maybe taking a program that was going 20 IPM and take it to 200 IPM… or 2 to 20, while maintaining great tool life, running how these modern tools are made to run, then you're going to be making everyone money.
Mentioned the marketing standpoint... imagine walking a customer through your shop and the machine is running like the one in this video... something like that can set you apart from the rest and they'll probably tell everyone they know about what they saw because they might've never seen chips fly like that. Same goes for anyone in the industry getting a first impression of your shop, word can spread quickly. If you're the guy who made it happen... a machinist or programmer, the word can spread quickly for you as well, opening all kinds of doors. Set yourself apart from the rest in some way, no matter what your position is in the industry.
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#CNC #Machining #Machinist - Věda a technologie
At the beginning of the video I was like yeah everybody is a hero in aluminium before I noticed that its steel 😅
That's something I've consistently see come out of Titans. They're always after those speeds they get on Al from all steels Ni-alloys. Certainly inspirational.
true but it is just 1018
In 1018, 1020, A35 and other junk alloys I push my TSC carbide drills at from .201 up at .008" per rev and 350 SFM. On my most commonly used .531 (17/32) drill that's 2518 RPM and 20.144" IPM.
Yep, check out our aerospace academy.com
We run all materials including Inconel, A286, Monel K500 etc
Just search our page.
1000 IPM in even 1018 is legit though…
Come on😂😂😂🤷♂️
Thanks for putting out these videos! The principles apply even to those of us with hobby cnc routers. I doubt I would have hit 300 ipm without your videos for guidance so seriously thank you!
Thanks for the constant motivation my friend. Salute
Like the information.
Keep em coming
Your daily videos is motivation to many ❤️
That's where you need a genius programmer.
Wowza! 😱
Amazing work Guys
I like pushing my machine fast. But sometimes the machine can't handle it. Like max spindle speed is 8000rpm feed rate of 120. I get more nervous with sheet metal. I have accidentally broken quick twist drills .531at an angle at 100% rapid. Basically a feed rate of 270 since the machine is old.
Would be cool to see into industrial quality small part machining, like what kind of RPM would a quality machine have in radio controlled car industry for example. I imagine small ball end mills would need more than 30000 rpm. Does small metal part machining differ from what can usually be seen on this channel and how?
Very Cool to see !
Don't you wear out the machine faster this way,but I guess there is a break even point somewhere,do you take that in consideration ?
Love your channel 👍
We use poly crystalline diamond coated tooling and we cut at 1-1/2" laminate in a single pass at 3 times this speed.
So your machine feeds at 3000ipm? I’m raising the BS flag right now
G 5.1 settings?
Расскажите о техническом обслуживании станков. Чистка, смазка, замена масел и сож.
Понимаешь английский, технический?
@@user-yv9yq6dn2q только зис, зэ и окей. Если вам сложно на русском, пишите на английском. Я найду того кто сможет перевести.
can u show us how to cut thin aluminum or platic, it got bent often
From my expirience I would say vacuum is the key for machining all thin materials, but for those which dont have vacuum and use soft jaws like my company usually do, we machine the parts in more phases, both sides with a 1mm material left over on all measures, then switch part back to first machined side and machine it to final measures, samr at other side. This applies for plastics and 7075 aluminium.
I'll tell you a secret. Put the part in the freezer the night before machining. Take it out right before you start the part. Use tools with a very negative chip breaker or big flute angle, no need for high speed but take bigger passes even for finishing. It might need some testing to get the final tolerance at room temperature correct, but when the part is frozen it won't bend. Also for plastic, keep it dry as some types of plastic swell with humidity when defreezing, because of the air humidity sticking to it while it's cold
Exactly
That is the point that make most of people can't make a good profit.
Who thinks that titan should make more video about those tricks??
Titans should have another CZcams channel Rescuing endangered machine shop
Yes!!
TITAN! great job buddy. butt. i want to see yall run some AL6XN. that stuff is ridiculous!
Thanks
Harder than the K500 Monel that we machine easily on our aerospaceacademy.com ?
@@TITANSofCNC it’s not hard, it just takes a ton of power to break a chip. I finally found endmill that did well. And I call them the magical Endmills.
Couldn't that roughing been done faster, with a trapezoid cut on each side of the part, giving you another 4 blocks of material to use for something else? I think on a 4-5 axis there is a lot of room for efficiency gains by chopping blocks off first and then coming in to shape the part. In this case the center would have given you a giant oval plate to use while reducing all that center cut to 1 oval around the inner diameter. Probably best to do that one last to keep the part rigid while machining the outside.
You can only take half the radius of the end mill with each pass. Cutting chunks off would break them.
Сколько фрез переломали пока получилась такая обработка
Always take as much feed per cutting edge as possible.
Don't care the tools to death.
The tool life is limited by the number of cuts, and the cutting speed, not by the feed.
So make the chips as thick as possible.
If you are hitting the material hard at the beginning - wouldn't it heat the material and in metal's case wouldn't that mean the metal expands, so when it contracts later, suddenly it's slightly smaller ?? Or maybe you douse it with coolant when making the fine cut later ?
They usually don't use coolant for the videos, so that we can see what's going on.
If you run the tool hard and fast the heat generated goes mostly in the chips. Part heating is conducted over contact time rather than pressure. Running slow increases machining time and heat flowing through in the whole part. Hit it as hard as possible and the chips are gonna get toasted, sure, the part might get warm on the outside but not in the core
Tool moves to fast to heat the material and the heat goes out with the chip… then you simply relax vise pressure and come back slow and kiss the baby right into perfect spec.
All day, every day
Can you hire me?
Speeds and feet metric pls
A lot
Add more AE please. Safe money
What is AE?
AE is radial and when you go 8-10% on a 6 flute, the chips are the right size to get through the flute spacing. Reducing radial and increasing feed reduces heat and increases tool life. When you reduce radial you can increase feed due to chip thinning and achieve the same mrr but more reliably.
@@rossomyman ok
Hey titan can you take off the Lucia Madison comment thread on here? It's just a bot trying to get people into crypto. Has as many comments on it as likes and none of the people who commented on that thread are commenting on the actual video.
I can’t find this harvi
You have the link in the description.
You can get it on our store at titansofcnctooling.com
Supports free education
Can not say how fast CNC machine