VW TDI INJECTOR CHANGE | INJECTOR REPLACEMENT | INJECTOR SEAL LEAK
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- čas přidán 19. 03. 2022
- This video is about how to dis-assemble the fuel system on a diesel engine , weather you want to change a component of fuel system like injector or just the rubber seals around injectors to address an oil leak , easy simple steps to guide you along the way
Tools used
spanner set ( open end )- amzn.to/3wnaVL8
spline bits - amzn.to/3N8es5W
socket wrench -amzn.to/3iqX79W - Auta a dopravní prostředky
Thank you I wasn't sure at first if they just came out by force and you confirmed this for me thank you very much
Same engine and you help me a lot very thanks
great vid, have to do the same. How to remove injector from that bracket? need to replace one
Nice to see you .
Keep on making videos sirji
Nice information sir ji
Good job buddy
Could you please advise steps.. one of the mechanic broke the screw tightening it hard.. now the screw struck ..
Nice
Brother, is it possible to get cruise control in the Polo GT 1.6 TDI, from the newer versions ?
Sir yes its possible for those vehicles which has ( i guess "R" at the end of BCM part no )
So you need to check you bcm for support , if it supports then its just the matter of 2 wires from bcm a couple of control switches and enabling the cruise control with vcds
Good video and information on how to replace a rubber seal.
I would like to ask for your surgestions as to where l should be looking or testing, for excessive fueling from my injectors.
I have a 2009 VW Golf Mk6 1.6 tdi cayc ,after using VCDS to try to perform an IDE 06141 Adapting injector minimum deviation quantities,which failed to compleat correctly. I now find that my first start with cold engine is not balanced ref idle is lumpy and eratic.
Also my normal fuel mpg has droped from 56mpg down to 42 mpg,soit would appear my injector quantities must be high and over fuelling.
I can confirm a strong smell of diesel from the exhaust when revesing into my home garage.but no white or black smoke from the exhaust.
Any surgestion or help you could offer would be most appreciated.
Sir replied on another video
Tata safari dicor2.2 heat hote hai hilly areas mai aur gaadi bilkul b nhi chale hai aage pickup he chod dete hai plain roads pY uska temp guage center se uppar nhi jata pehle he kch kms pay center pay ata hai guage pls tell me
Dear sir, I have a venti 1.6 tdi and as such there is no issue but a slight missing heard. Technician suggests to do an injector cleaning. Would you recommend sandh is there a place in Chennai that you've heard of. TIA
Sir try using fuel system cleaner along the diesel in tank , just follow the directions on bottle and it will clean the whole fuel system
Here is which i use LMSD - amzn.to/3LNvpk6
@@yourDIYneeds thanks for your reply. Let me try and let you know
is this Delphi injector or which manufacture ?
Hello Mate I have an 1.2 Tdi diesel fabia Recently i went for a highway drive suddenly glow plug light arrived then by the way i park on the side performance dropped i open the engine bay coolent was coming out of the tank with Higher pressure and temperature (not from the to p from the sides) what could be
the reason for that.And what service has to be done for a tune of stage 1 at 180k odo or else mention any mandatory changes at that odo
Sir of you are running a stage 1 , then some things are more than nessesary for the engine
1. Ensuring that its always in the correct operating temp. - flush the cooling system properly with a lime solvent to make sure that cooling system is free of deposits and then fill the system with appropriate coolant and do mind the coolant to water ratio as per ambient temperature
2. Make sure the radiator is properly washed from outside and able to dissipate heat to environment , clean the radiator with a light pressure of water in every 15 days or so
3. If you are already on stage 1 , then you can consider decat , as it will help to reduce the temperature in combustion chamber and your engine will feel a lot more responsive at the lower rev range due to the reduced resistance in the exhaust system .
Hope it helps 👍
@@yourDIYneeds No bro planning for stage 1 your reply had a good clarity 👍
Sir then most probably thermostat got stuck , that why it happened , reason being same needs a good cooling system flush and new coolant
hello sir, i have a 1.2 TDI volkswagen polo and also have oil leak there. should i do the same as this?
Yes sir
Whats the part number for the rubber seal same issue on my injector as well and same side 😅
Sir its 04L103070B
it’s a shame you cut the video , continuity all through the job would have been better but good anyway
Will keep in mind from now on sir
Whats your opinion on Liquimoly diesel purge???
Sir its good , can get the system clean very fast
@@yourDIYneeds my car has run 1.5 lac km and im noticing very little 0.5% missing sometimes no black smoke or starting issues
Can diesel purge solve the issue?
Sir diesel purge can only stop it , if its a clogged fuel system issue .
Missing bis in cold engine or hot ?
injector clamp bolt torque specifications-7nm + 270 degree
What did you do? Just take them off to clean?
No sir , i did it to show how to remove the injectors , as i had to change the seals , which is done by just pulling them up .
Hi
VW Jetta 2.0 TDI has the same seals? If yes where did you procure the set from?
Thanks
Yes sir the seals are the same , i got them from a trusted offline supplier
@@yourDIYneeds Thanks..how much did they cost you
Sir close to 2600
Can you share me the part numbers of all the seals please...it's difficult to source in Hyderabad
What engine is that? VW passat b6.0 tdi common rail? (what spec this engine have?) And what engine code?
Sir its a 1.5 tdi EA189 , 4 cylinder unit , its a derivative of earlier 2.0Tdi engines
As stock, it has 89PS peak power at 4200rpm and 230Nm of torque in 1700-2800 rpm range .
*brother can you change my car's dual mass flywheel? for my vento 1.5 tdi dsg .... i will bring my car to you from punjab because i belives on you more than our local mechanics bro*
Sir i would love to , but i do all these things out of passion and enthusiasm , its not my profession , and i also don't have a dedicated place .
@@yourDIYneeds ok sir but really it was my wish to get my car's work done from you sir, as i love my car too much
Thanks sir, i am your old subscriber and already know dear sir you are not operating any workshop, but i know the workshop mechanics are fail in front of your talent dear
@@amritpb5073 😃
I had to fix issues somebody tried to fix injectors by taking them apart on the vehicle lol
Why you didn't replaced o rings?
Sir i did it afterwards , as at the time of video they were in transit
Hi Sir, How to remove the injector oil seal without removing the valve door assembly ?
Sir you mean valve cover ?
@@yourDIYneeds yes sir
Yes sir its possible , oil seals of injectors are placed on the shaft of injectors
@@yourDIYneeds thanks sir. If possible can you make a video? I've a leak from injection 2 alone.
Is there something we can do to prevent fuel injector damage?
Sir yes , good fuel quality + fuel filter change on every annual service + fuel system cleaner after every 5-7k kms
It will be more than sufficient
@@yourDIYneeds thanks❤️
@@yourDIYneeds thanks
Hi ji!!! Kya karan hosakta injector rubber seal kharb honeka🤔
Sir heating and cooling cycle , waise koi reason nahi hai , bus ageing hai
@@yourDIYneeds thanku ji
I have a engine code error P0299 need help.
Sir its a code of turbo charger , underboost specifically ,
First step is to check for any loose intake pipe clamps and damaged or cracked rubber pipes , or intercooler
Bro an idiot mechanic had overtightened the fuel line earlier . I had some hesitation in the engine, I thought to bleed the fuel lines once. But the nut just wouldn't turn. I accidentally bent it a little I guess. Now there is fuel leaking from that injector inlet area ( the metal one) . Any idea how to fix it :'(
let me know if I can contact you.
Sir , if the metal line of injector got leak , then the best is to replace it , as it doesn't have any sort of rubber gasket to seal , it seals with metal to metal contact , and if that area of contact has damaged then there is no way it will stop , as its running on quite a high pressure, close to 3000 psi
You can contact me on my Mail everydaydiyhelp@gmail.com
@@yourDIYneeds Thanks have arranged for the parts :)
Your work place in india ?
Delhi
I had 1 injector replaced but car is still not 100% on 4th and 5th gear still shaky
Injector coding ? And calibration done ?
@@yourDIYneeds I'm assuming the garage would of done?
Sir get it confirmed , a lot of outside mechanics don't even know , that something like this exists
you did all this just to clean? i dont understand...valve cover is cracked they all do with time. Fix the hole or buy new cover. I was hoping to see you soldering the cracked plastic when you took off injector's. to find leaky crack just block the valve cover ventilation with thumb on runing engine, pressure will show you where.
Sir in my case cam-cover was good and the seals were leaking , so i showed the process and changed it later when i received the part
best way to not brake the injector clamp bolt is to trow vw recomendet instructions to the bin ! Use simple logic. use torq spec with torq spec not degree spec. like 270° wtf. ho do like this? its not a engine head bolts. Most manufacturers offers around 25Nm. some up to 35Nm.
Sir these are TTY hardware ( torque to yield ) they actually stretch when they are torqued in the right manner and they are designed for that , to exert the right amount of clamping force
2nd reason - they can only be used once ideally , so manufacturers now will charge you for the hardware as well , business tactics
3rd reason - if a person breaks the hardware due to lack of knowledge , it's going to be a jackpot for the service centre.
It is the valve cover itself that is leaking, never the those seals around the injectors. The valve is made out of two pieces tacked tigether and starts leaking after a while. Just replace the valve cover.