One piece flow saved the woodshop over 3 million dollars! Lean improvement.
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- čas přidán 6. 09. 2024
- In this video, we talked about the lean improvement that saved Tyler over $3 million dollars. Tyler was planning a 10,000 SQ/ft building expansion and was instead able to move to a better one piece flow. This saved millions now and the lean improvement will pay off even more in the future.
I studied lean several years ago when I worked in a factory. I got it, but the factory just did face time and it was so frustrating. You are smart to embrace this concept. Enjoying the videos. Anything newer than 1 year old? Loved the comments where a couple of folks complained that you did not cut by hand. That is fine for hobbyists or custom builders but not a business.
Great video guys. I’ll be sharing! Sounds like the guy coming in didn’t do you chaps many favours - greetings from Ireland.
This is one place where I see a common issue that can have improvements. Like most factories, you have a shop with 25'-30' ceilings, but almost everything is under 10' in height. Looking at the CNC machines, you have dust collection going up to the ceiling. This was likely an issue when you used forklifts to move product. Now that you are using carts, that extra height is no longer required. Since you are paying to heat and / or cool all that extra height, you might as well use it. Even if you just construct simple mezzanines for long term storage, the extra space can free up more usable space on the ground level.
In some areas that would work. The building has 12' ceilings on the edges and it peaks at 16'. We can definitely take advantage of the space in some places but not all.
Flow where you can. Pull where you must. ❤
Great video guys. Very interesting to see how you’re implementing lean in the two businesses. Thanks for providing this contact.
Thanks! Let us know if you want to see anything specific.
This is great! Thanks for sharing with us.
Happy to share. Let us know if there are any videos you'd like to see from us.
First video I’ve watched on this channel and love it. We are about to take on a second unit so definitely so food for thought as we start to plan the layout :)
Great content guys. I’m sure you have heard of Paul Akers but if not he is the original Lean Maniac.
Yup, we've both heard of him. Tyler introduce me (Daron) to some of his videos.
I like your idea of smaller batch deliveries on larger job. However on the jobs we don’t install the contractor/installers often complain about not having all the job there at the same time. It seems nuts to me to want 100 cabinets delivered and piled in the garage at once. I understand they just don’t get “lean” as a concept. Any advice/experience how to gently change their minds? In some cases I think it’s an excuse by subs as to why they can’t start installing a job so they can go finish something else and not have it be “their fault”. Thanks
Changing minds IS the hardest part. You'll have to find their currency. I don't know how your subs think, but you could offer to stage it so that it minimizes how much effort they have to spend moving the cabinets into final position, or some way that makes it easier on them.
Hey guys I've been binging your content and I absolutely love it. Keep it going! I have a very specific question about how you handle one piece flow that I am hoping to get some guidance in, because I would love to streamline my shop to as close to a one piece flow model as possible.
How do you handle a cabinet that has multiple colours of edgebanding when doing one piece flow like in the video? We are a custom shop and colour matched edgebanding on the faces of our boxes is standard. When we are a white melamine box with white doors/drawers, we can get away with just using an international white edge or equivalent. But we mix custom box colours as well. so it is not uncommon that I am running say a charcoal box or a tafisa karisma wood grain tfl, with a matching banding colour for the internal components / bottom of uppers, plus a solid colour for the faces.
I know of two logical solutions, but neither will work for me -
1. Dont do colour matched banding to the doors/drawers, just match the boxes
2. Set up a second edgebander
I'm curious how you handle this?
Thanks boys, keep crushing it!
I congratulate you for the very professional video the organization you have. I would like to know the design they have on the wall to be able to hang things, the plywood with the squares seems very interesting to me
We have some more videos coming that show and explain more about the board.
Just found the channel, very cool concept. How often do you two cross over business?
Tyler has customers that need direct print, vinyl/film, or other signage from Daron. Daron needs jigs and Cornhole boards. I'm sure there are other things, but that's all I can think of at the moment.
Excellent information! I love the idea of storing finished product in trailers. However, I'm nervous as the air is not conditioned. Do you heat or cool your trailers? How do combat this issue?
We insulated our trailers and keep heaters in them when product is being stored.
How do you handle summers?
What percentage is residential verses commercial work and do you do mill work? Thanks
Right now it's about 50/50.
👍👍👍
What kind of traillers are you talking about?
Videos was recorded today. Coming out soon.
Its sad that nothing gets by hand no talent just computer stuff
Problely can't even cut anything by hand