What You NEED to Know: Aircraft Engine Cylinder Repair

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  • čas přidán 8. 07. 2024
  • All you need to know about the aircraft piston engine cylinder and overhaul repair process for most general aviation Lycoming and Continental engines. Next time you find a low compression cylinder on your airplane, check this video out before you blindly take it into a shop for repair. There is endless information to cover, so this video contains the bullet points. Hope you can learn something about your small aircraft piston engine from this video!
    Thanks for watching! Sorry for the long delay in video production. We have been busy, busy in the shop.
    Please let us know what you think of this video and we'll try our best to do more of what YOU want to see in the future!!!
    And check us out on instagram for more content!
    akcylinders
  • Auta a dopravní prostředky

Komentáře • 52

  • @davidzimmerman9841
    @davidzimmerman9841 Před rokem +10

    A video showing all the things you're explaining about these overhaul processes would be welcome by all I'm sure .

    • @parochial2356
      @parochial2356 Před 3 měsíci

      Absolutely. I wanted a blow by blow demo of all the steps.

  • @tl3139
    @tl3139 Před rokem +7

    I did cylinder overhaul/repair at Mattituck Aviation for 5 years. This brings back memories.

    • @nevinkuser9892
      @nevinkuser9892 Před 7 měsíci

      How did you like doing that kind of work?

  • @mickvonbornemann3824
    @mickvonbornemann3824 Před 6 dny

    Steel cylinders, or alloy with Steel liners , or alloy with Nikasil or Equilivent coatings.

  • @Brickotastic
    @Brickotastic Před 2 lety +3

    Very good and informative Video, only thing to improve is the sound, but keep your great work ;)

  • @nevinkuser9892
    @nevinkuser9892 Před 7 měsíci

    Your refurbished cylinder is so beautiful it makes me want to cry 😢😭

  • @joshzachariah3063
    @joshzachariah3063 Před 11 měsíci

    I’m looking for a cylinder that has a big block good job bro keep it up josh Zachariah

  • @estreladourada7832
    @estreladourada7832 Před 2 lety

    Good afternoon, how are you? can you give me tips on tools for removing the studs and also tool for grinding rocker pin bushings?

  • @derrelcarter9401
    @derrelcarter9401 Před 2 měsíci

    What ring materials and thickness to modern aircraft engines use?

  • @tayseerismail8521
    @tayseerismail8521 Před 2 lety +2

    Excellent presentation

  • @derrelcarter9401
    @derrelcarter9401 Před 2 měsíci

    What type of material are the intake & exhaust valves made of? Do the turbocharged engines require different valve materials?

  • @TimyTallgrass
    @TimyTallgrass Před 2 lety

    Can you explain how you check valve clearance on a 0320 straight valve?

  • @larrynelson6292
    @larrynelson6292 Před rokem

    Does any company make aluminium cylinders with press in liners and press in valve guides? If so how much weight do they save plus better cooling.

  • @maximolopezsr9399
    @maximolopezsr9399 Před 11 měsíci

    2 question ,were can I get the exhaust flange cutting tool , and were can I purchase cyl stud installation tool

  • @markrichardson239
    @markrichardson239 Před 2 lety

    Now, I am confused on hone angles.
    Moly rings VS. Iron...
    Is there anything to that?
    Thanks,
    Mark

  • @omorin34
    @omorin34 Před měsícem

    surprised no one asked what the average cost difference is between repaired and overhauled if the cylinders are sent to you.

  • @user-xc7lk3um2m
    @user-xc7lk3um2m Před 2 lety

    Excellent presentation, Could you repair the cylinder(05K21104) we have?

  • @maximolopezsr9399
    @maximolopezsr9399 Před 11 měsíci

    How can you measure cyl HD location were the valve will be installed valve guide seat

  • @gren509
    @gren509 Před 9 měsíci +1

    Talk is good - pictures are better !

  • @tajaheedwards1516
    @tajaheedwards1516 Před 2 lety +2

    What’s going on with the restoration on that Cessna?, hope you guys still have move videos 👍

  • @tringalij
    @tringalij Před 8 měsíci

    What do you think about Lycon jugs?

  • @richardduricka9389
    @richardduricka9389 Před rokem

    What is the name of the rod cover spring compressor? Where can I get one?

  • @go5582
    @go5582 Před 5 měsíci

    Hi she's flying a 1985 piper pa28 161. Why not flay a new piper pa 28?

  • @maximolopezsr9399
    @maximolopezsr9399 Před 2 lety +1

    Thank for this explanation ,my question is for the exhaust valve for o 360 exhaust valve 1/2 stem where I can find a Chuck to hold the 1/2 valve

    • @akcylinders
      @akcylinders  Před 2 lety

      Thanks for watching!
      What do you mean by this? A chuck for what purpose?

    • @maximolopezsr9399
      @maximolopezsr9399 Před 2 lety

      A Chuck for 1/2 valve or exhaust valve my valve cutting Machine Up to take 3/8 Valve stem

  • @John-nc4bl
    @John-nc4bl Před rokem

    Thanks for your video.
    It would be appreciated if you would answer the posters questions below.
    Here are questions from me which I hope you will answer.
    If a steel barrel is good and the aluminum head is cracked, do you demate the cyl barrel and mate it to a new or good head-?
    If you do not demate cylinders and heads, why do you not do this-?
    Before removing exhaust guides do you heat the aluminum head to a specified temperature to remove the guide and press in a new guide at this spec. temp-?

  • @dainewatson1
    @dainewatson1 Před 4 měsíci

    Great video, please use mic. Great process.

  • @RedArrow73
    @RedArrow73 Před rokem

    Is Laser Cleaning approved by either OEM?

  • @milonmia2178
    @milonmia2178 Před 3 měsíci

    Thanks alaks
    I go your work shop take me

  • @maximolopezsr9399
    @maximolopezsr9399 Před 2 lety +2

    One more question , Chrome Cylinder after you honor the cylinder to remove the glasse and make it wall patten do you continue or reinstall New chrome piston Ring thanks

    • @akcylinders
      @akcylinders  Před 2 lety +1

      Good questions! We always want to install NEW rings after honing the bore and breaking the glaze on the cylinder wall.

    • @maximolopezsr9399
      @maximolopezsr9399 Před 2 lety +1

      To the previous question ,,do you continuous as a chrome cylinder ,, then to use Piston Ring for a Chrome cylinder,,which you know it can No be chrome ring

  • @kevingrosshandler5308
    @kevingrosshandler5308 Před 2 lety +1

    Do you guys buy as removed engines? Lycoming io240, low time out of a liberty.

    • @akcylinders
      @akcylinders  Před 2 lety +1

      Occasionally, but sorry not interested in that specific engine. List it for sale all over the web, it’s a good time to sell 👍🏻

  • @AeroworksProductions
    @AeroworksProductions Před rokem

    Have you ever seen a cylinder installed without an O-ring on the base?

  • @tomassvenningsson6260
    @tomassvenningsson6260 Před rokem +1

    I have read that in the past, a solution was used to wash aircraft parts in, before overhaul or renovation. This solution would remove paint, soot and grease from aluminum without damaging the underlying metal. What was the name of this solution? Is it (or similar) available nowadays?

    • @TheJustinJ
      @TheJustinJ Před 9 měsíci +1

      MEK ~ Methyl Ether Keytone (AKA Aircraft Stripper). Maybe?

  • @fightinggravity9591
    @fightinggravity9591 Před rokem +1

    How do you bore with a choke? What machine and tools are used?

    • @akcylinders
      @akcylinders  Před rokem

      Check out my comment on the cylinder honing video I explained how honing vs boring a choked cylinder

  • @kevindaniels9594
    @kevindaniels9594 Před rokem

    I worked at an automotive machine shop and we did 3 angle valve jobs. Is that ever done with aviation cylinders?

  • @josecasado6990
    @josecasado6990 Před rokem

    Es posible explicarlo en Español gracias

  • @michaeljohn8905
    @michaeljohn8905 Před 2 lety

    I worked for Flight School down in the lower 40 I was wondering where are the go no go is on whether or not a cylinder is repairable I have about 20 cylinders and none of them were mothballs so some of them have gotten rust in them some don’t look that great some don’t look that bad. What can I do to save myself from sending cylinders that are not fixable.

  • @DWBurns
    @DWBurns Před 2 lety +1

    I know I am late to the party but…if you over bore a cylinder and put in higher compression piston, can we give my 200HP Arrow more power? (Lycoming)

    • @TheJustinJ
      @TheJustinJ Před 9 měsíci +1

      Not legal
      Get an experimental?
      Bore/Stroke wont add much power, maybe ~ 3%
      Higher compression pistons gives 3 ~ 5%

  • @lewismarcvs2039
    @lewismarcvs2039 Před 2 měsíci

    Great video, bad sound

  • @rogermatheny5512
    @rogermatheny5512 Před 2 lety

    Why are aircraft cylinders the only cylinders on earth built with a choke? The heat and expansion theory doesn’t seem to fit on the Harley or VW

  • @Alfaspiderman84
    @Alfaspiderman84 Před 2 lety +1

    I think you ment the valve seat angle is 30 degrees and 45 degrees respectivly ?

  • @JCannel-oy5ug
    @JCannel-oy5ug Před 4 měsíci

    I used to nickle plate aircraft cylinders in Tulsa