Fuel Pump, Filter and Cooler Installation 1.9tdi Conversion Episode 16- 1987 Volkswagen Caddy MK1

In Episode 16 of our ongoing VW Caddy MK1 Project, we're venturing into the heart of our trusty Caddy's fuel system.
In this installment, I'll guide you through the intricate process of installing a fuel pump, filter, and fuel cooler. This trio of components is set to revolutionize our Caddy's performance, ensuring a clean and consistent fuel supply while preventing overheating issues.
And just like in our previous video, I want to emphasize that this video is not sponsored by any brand or manufacturer. It's all about enthusiasts helping enthusiasts. We're here to share knowledge and make your project smoother.
To make your life easier, I've included handy links to the items that used in this episode:
🔧 Fuel Pump- www.classic-vw.co.uk/gti-fuel...
🔧 Filter- www.amazon.co.uk/WIX-CORPORAT...
🔧 Fuel Cooler from MK4 Golf: Part No- 1J0201894A
And for those who love sneak peeks and updates on the Caddy's progress, don't forget to follow me on Instagram @Zaksgarage: / . .
If you've been enjoying this journey as much as we have, showing your support is as simple as hitting that thumbs-up button and subscribing to our channel. Your support fuels our passion for this project, and we can't thank you enough.
Thanks for joining us in Episode 16, and stay tuned for more exciting upgrades and developments in the VW Caddy MK1 Project. Together, we're taking this adventure to new heights!

[@downnoutmotors]

Quality work mate.. going to be better than new omce finished 👍

[@bugzy1421]

Loving the updates Zak, looking forward to seeing it up and running.

[@zaksgarage]

Thanks! You and me both ! 😂

[@GL1TCH3R1001]

What pressure does that pump run at? Looking online it’s says around 6-6.5bar, unless Iv missed something that’s too much you only need 10-12psi to feed the tandem pump..
10-12psi then the tandem pump ups it to 100psi for the fuel rail

[@sausmajor]

Zak dont know witch way the fuel lines are plumped up but by looking at the pics theres only one pipe coming from the fuel pump if so how is the pump going to get the fuel if theres no feed from the tank to it

[@zaksgarage]

Good spot, In the pictures I hadn’t connected the feed from the tank yet. All sorted now !

[@sausmajor]

Good good loving the build got me looking for a caddy again after a unfruitful search here in Ireland. I've one found needs alot off work just need to bid the owner down some more. Just a quick question how do you plan and getting the speedo to work if the 02j uses a electronic sender were as the original caddy box used a cable drive. Thinking on doing a pd conversion myself and I can't find the answer anywere

[@zaksgarage]

I believe the 1.3 golf Speedo cable works with the 02J. Have a look online should be able to find something

[@godfreytlhapane4066]

L-shaped banjo spout would work better.