6g Weld Test -2" Schedule 80 6010 root 7018 cap UA-8
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- čas přidán 10. 07. 2024
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My good friend Andrew Cardin and I were making a 3g and 4g dual shield flux core video, and finished early so we also filmed this video on welding a 6g weld test with 3/32" 6010 root pass and 7018 cover pass.
Its a common test...and it was the very first real welding test that I took....and failed.
A big thanks to Andrew Cardin, Lincoln Electric, and Triangle Engineering (trieng.com) for help in making this video. - Jak na to + styl
I'm a retired welder, welding instructor and CWI. Second generation UA man. This is an excellent video. I can almost smell the 6010 smoke. Keep up the good work.
6010 has the best smell
“The boilermaker slide” really hits home. I graduated from my local tech school as a pipe welder, and am now currently practicing for the bootcamp training for the boilermakers. This video is a lifesaver! I’ve watched almost all your videos throughout schooling (which helped out tremendously, putting me at the top of my class) and now I have about 3 weeks until I go to training, and hopefully test out and get certified as a union Boilermaker. Thank you fellow welders, we are the 0.1%! 👨🏭 🍻
Welding at this level requires talent that is rare. When a person watches someone like this make a pass around a pipe that has a near perfect result, it is truly humbling to those of us that realize we could never reach this skill level.
you probably dont care but does anyone know of a trick to log back into an Instagram account??
I stupidly forgot the login password. I would love any tricks you can give me.
@Otis Kamden instablaster ;)
@Judson Bradley Thanks so much for your reply. I found the site thru google and I'm trying it out now.
I see it takes a while so I will get back to you later with my results.
@Judson Bradley It did the trick and I actually got access to my account again. I'm so happy!
Thanks so much, you saved my account !
@Otis Kamden happy to help :)
A small piece of advice for anyone testing; if you're worried about root opening shrinking up, only feather the tacks that you're starting on, and then directly tying in to, instead of feathering all four right away. It's not uncommon for the a tack on the opposite side of the pipe to break, if both sides are feathered.
This info going into a weld test is invaluable, a lot of guys are going to nail their test because of this video, great stuff Jody
Wow nice welding
Couldn't agree more. Was great to emphasize the sound of the 6010 as it creates the keyhole. That'll be helpful well beyond the testing process
Ķķ
Not just that when he whips it far out the flux on a 6010 is quick freeze pretty much makes a tack weld
It's good
Thanks Jody and Andrew, I've been looking forward to this video! I hope there are more to come like this. Thank you for the time you put into all of your vids Jody!
The ending comments hit home! When I first broke out as a welder I started out with a not so great rig or welding machine and had a family had a job as a welder helper and had finally got the chance I was wanting to for so many years to break out as a welder and damn the nerves of driving 2 hours from home with no cell phone or means of communication with the wife back home and the kiddos as well as all our bills depending on me to come back with good news for the entire family that papa was going to be able to get a better position at work and maybe help get the family a bit of a brighter future damn man it was stressful as shit lol but aye thanks to the man up stairs plenty of practice and enough knowledge in this trade that was over 8 years ago and sometimes just sit there and think about where I was at one point in my life not knowing where I was going but right now today I'm doing what I love and have came so so far in this line of work extremely blessed and anyone else reading this looking to become a welder or become a better welder I'll tell you what I love it and I'm so thankful I pursued this line of work cuz not a day goes by that I don't think it's pretty awesome to say and have the title of being a welder baby! Like the saying goes SHUT UP AND WELD!! UGH! 😁👍✌
glad it is working out bro
Testing to renew my 2”xxs b-pressure ticket tomorrow, after not doing it for 15years. Great video. I’ve been watching your videos for many years, they’re always helpful. Thanks!
thanks for the video I've been out of welding school over 20 years and haven't had to take this test in 12 years and now my employer wants me to certify on pipe . Ive been practicing and I've forgotten those moves but this video has been a great reference. thanks again Dan.
Let me know any other tips going for this test on Friday and I'm having a hell of a time with my root no matter what I do I think it has to do with the bevel that we have in our procedure 37 and a half degrees. My Keyhole just gets too big and it just gets ruined
This is an extremely well shot video Jodie.. Nice job
Thank you for taking your time and sharing your videos with us Jodie! I've been welding for ten plus yrs, but I'm still learning something new every time i pick up a stinger, and definitely every time I watch one of your videos! THANKS!!
that was a great video offering all around pointers for people trying to get into welding pipe as well as structural. keep up the good work guys.
Those circles are amazing with 7018! A UT welder showed me circles on pressure hull penetrations on submarines and I have used it ever since. It really penetrates and burns any kind of trash out.
Hey Jody, nice collaboration with you and Andrew. I remember your interview with him a while back.
Got my first weld test this morning doing this! Been watching this video as well trying to get pointers. Thank ya so much for uploading
Great information you have provided I been a welder for 38 yrs and your on point with great detail thanks for your service for all the new people wanting to learn the correct way
I like Andrews prep for how to move. It gave a more realistic positioning of where your hand and arm will be as the electrode wears down. Thanks.
started as a pipe welder helper on pipelines in the early 70s after a few years i was welding pipe. 3/32 6010 root.. heat was adjusted much lower as to not destroy the face (landing). or way have a face at all.. no whipping, a slight push and drag. dam near can be done without a shield. grind. then the (hot pass)would penetrate the root and pipe blending all together. xray quality
You are spot on!
Exactly Correct- I was raised doing
INDUSTRIAL X-RAY (my dad owned
x-ray testing , Gardena CA,
Those. So,call pipeline welders taught me
that full pen welding , then x-ray it.
R,I,P Roland Gilbert
Okay I'm learning how to pipe weld no one Is saying the Welding settings for the root 60 to 80 and the hot pass 90 plus I'm just asking because the Welding settings would be a good starting point for I could get the root in correctly
I remember taking this test in my early 20s ,I struggled but passed I had too much heat.Your video was excellent ,I recently took the test again at 61 and set the heat where it was much easier to control passed a 2 inch and 6 inch I am used to maintenance welding.Pipe welding is a different animal, great video Thank You.
i watched this while panicking for my test so thank you for the kind words at the end because this video really helped
Great job on this video! I'm positive you helped some people struggling to pass their test. It would've helped me when I took mine. You do a wonderful job at explaining the different techniques and positioning needed to perform. I also like that you used a smaller diameter pipe size to test on. Is there a 6" video coming in the future? I hope so. Thanks for putting this out for the world!
I like to thank you for shearing you knowledge and experience, I'm from Mexico just a cross the border from Laredo texas and I doing a gas pipe line because you make me feel secure enough to do it by seeing your videos, ones again thank you for sharing.
Keep practicing bro. And watch all the videos you can. You got this. Pan comidos. Jim
These videos make me feel funny , I'm gettin that welding kick from comfort of my armchair ! Thanks , love it , been at it for a livin since I was 14 , that was 20 years ago , every day is school day , but I love it.
Tanks for this vidéos !
This is thé first vidéo who show body positions to make good welding
Passed my welding test, failed the drug test
Can’t seem to get both of them on the same project
No offense intended...figure out which pays more and quit the other....had the similar issue, finally got it right.
For weed or what?
@@ryanmccarthy8625 gonorrhea
one of the best videos you have done thus far.
Thanks Jody, Great video. I have been TIG welding for 30 years but I suck at stick welding. These videos have made a huge difference in my stick practice.
He is putting the root in with 6010.you want to whip that.then he fills and caps with 7018.a lot of tests we take you cannot use a grinder.only a file.union boilermaker retired.local 107
Has anyone noticed if you are a welder to a good standard, you are usually good at any other hand eye co-ordination skills, I tried plastering a wall and it turned out good, I tried paint spraying a car and that worked a treat, but the theory ends when I try to hit a golf ball, so I guess that theory just went out the window !!
Great Video as usual, I like the pipe videos best
Bob Ford welding is literally the only thing I'm good at lol
Bob Ford hahaha I thought I was the only 1
Would like to add that throwing a crescent wrench in the end of the pipe for another support is another trick while positioning. Great video
Man there is so much I don’t know about welding! Great video.
My day just got better...love your videos man!! I wanna see some mig vertical up with aluminum....can't find any tips on that!
Extremely easy welds. If you have a pulse welder then its brain dead simple to get a clean weld.
+Sackmatters let's assume I'm not using a mig machine with pulse lol
Nathan Hamler lol. What are you using?
+Sackmatters millermatic 251
Nice machine, ive got a tweco 211i.
I don't up hill pipe, I'm a pipeline welder. We use 6010 5p+ root passes down hill and as for me, especially on a test (6g or 5g) we take a gap toghter than that. the rod should just lay in between the bevels and the key hole close up behind you. If i were to take it that wide, and have to step the bead in, it would eather cause internal undercut or internal concavity causing failure of the test or if in the field possibly a bad xray.
Thanks for the tips Jody! First test I took was schedule 80, 4" tube using 1/8" 309 filler (test for that company qualified me for both carbon and stainless). It was also the first time I welded with a purge. I passed it first shot, fresh out of school, but that was the last time I welded carbon for that company. Until the lay off, all I welded was 308, 317, and Hastelloy. Well, I forgot, we did do a few tanks that had Chromoly tubes.
Boy the welds look good, I've been welding for 10 years or so and just moved from Jersey to st Croix to work at an oil refinery, awesome video, I learned a lot!
Doug.the.welder yo you got a contact for that job heard it’s a good one😂
I hate grinding out my steam pipe weld because the X-Ray person sees small spots of slag. I have been told that whipping the rod traps slag. So I use a 3/32 gap and 1/8 6010+ Rod. Once I am moving up the key hole there is no problem keeping the rod burning inside the pipe with no whip. In addition, I grind my tacks very thin and burn through them before I stop. On the lighter side, my eyes are so bad I need to use a 3.00 Meg. Cheater in my hood and 3.00 drug store reading glasses to TIG weld LOL. I am 65… One my year and I’m hanging it up ;-)
Thanks for that advice to just burn out the tack by feathering very thin... I will start doing that with tug as well I hate tacks I think I use more concentration on that more than anything
Which
aronS:') hey man, I drag as well with no whip. The only difference is ur gap. The land, rod, bevel, and amperage all stays the same. That’s how I do it anyways
Michael Kloeckner
@aronS:') i
Jody, I wish you cloud've been my welding instructor lol
This is awesome. I'm super nervous about my 6g test but this is gonna help a hell of a lot
Hey Jody, the what not to do was really helpful. that picture of the grind marks outside of the area that needed to be welded was really helpful. I know there's probably alot of people reading this comment thinking "well what did you expect" but I bet you those people learned the hard way too. Also sometimes as a beginner you don't know what trouble you can get into before you make little mistakes like that. Of course you learn upon mistakes but if I would of known what to avoid in the testing area that would of saved me lots of headaches and disappointment.
Iv been waiting for a 6G vid lol
He's got a few other ones, with tig/stick, 2" and 6", and a 6" 6010 root
me to
Almost as good arc shoots like in my newest video. But i run 6g 7018 all the way on 8.1x114 mm. Why do u run 6010 root when you got 7018 for cap? why not all With 7018?
Try an open with 7018.You use chill ring or ceramic ring.
6010 has best penetration.
what you want to run has nothing to do with what the test calls for or what a customer wants in a weld procedure
Northern Sweden Welding 6010 root is the way I’ve always been shown. Better penetration
Nice obserwation
Great tips, thanks for posting Jody. Shout out from TSTC-Hutto,TX!
Im a 17 years old finnish plumber.
I passed our Class test, thanks for tips.
2 out of 21 passed.
1/16 gap. 1/8 landing and 1/8 5P+ at 110amp. Jam and roll. Never fails.
What size of rod, so ill try
1/8" and downhill with dig +10
Man once you pass this test and get your 6g cert, your set up to make some real $$
totallysick88able just passed mine last week. I have to do this test tomorrow but 2 g
totallysick88able not necessarily. I passed this test a few years ago working for the pipefitters. The thing is, once you have that cert you are considered for more jobs, but you still have to retest before you go on some jobs. You may not pass it a second time.
always find myslef getting the best information from you Thanks Again. im going for My F4 soon Boilermaker apprentice first year need to nail the Cap pass down having issues gettign the beads to blend nice when capping and having valleys in my cap.
cool videos man. I'm a 3rd yr apprentice and appreciate your UA test demo videos and tips and tricks. Thanks!
Will never miss leg day welding in this position 😏👌🏽
Hi Jody & Andrew.
Great video. What's the purpose of twisting the Rod 270 degrees around the stinger?
Shortens up your usable Rod for sure.
Cheers
Willy
+Mark Fryer just something Andrew does to shorten the rod. Personally never tried it.
the longer the rod the less stability you have of the Arc. sometimes I'll knock off some flux about 3 inches from the end of the rod and put my stinger there. nice video, just toke my first pipe test.
Bill Blackburn.
I guess it was also made to be able to put the lever of the holder at the back of your hand. Thus you get more firm fixation, and the weight of the holder+cable doesn't weigh on your fingers.
Prevents shakes and gives you a wider rotation on your movement.
Best welding tutorial CZcamsr!!!
The best welding channel.
7:52 i was ready to nod my head to drop my helmet haha
Lmao! 😂😂😂😂
funny me too,,lol
Aww fuck that happens sometimes to me too.
As an exoffshore welder, i miss the smell of burned gloves.
Mine burned up today literally , or my external protecting (Skin) on my gloves when doing Mag 136 on a HLO45. Saw some extra smoke and then all hell broke lose
ben hamzah how much did you make?
ben hamzah I have been away from welding for a few years but I miss the smell of burning rods
Thank you so much for doing these videos! You are awesome!
..the boilermaker slide..love it. This was a masterclass in small bore pipe butt welding. My days are gone, but I could almost smell the fumes.
Happy days.
whats going on with the whirly-do rod in the stinger technique there?
I'm wondering that too. I've never seen that before.
welders bend the rod to reduce the length and improve the angle to the work surface.
Thanks for the insight Jim!
Also allows you to reach the top of the pipe without having to lift your whole arm up so high
I hate you guys and your steady hands ;)
Great vid... going back a long time ago to a post I left about not seeing the puddle, I did something that I had fear of and that was to drop the setting on my helmet to the lowest position and that fixed it.
Weldmonger good video, these young people need this type of information.
Красивый шов.
Ага!
Зато меня потешило на 5.42!!!
Это пучок электродов у сварщика в заднем кармане!
Это видать заместо термопинала!🤭🤭😂😂😂
Não tem como mandar assas respostas em português não??
ripu kumar weldar tig ark supar
Best view of the this video
this video really motivates me in doing my job. I hope it also educates others, thanks for all the knowledge👍🏻
heloo from Bosnia,i can only say your videos are profesional tnks ppl like you are.
This is the first video of yours I disagree with. that guy welding has his settings way too high, and he's not doing a good job keeping the rod buried in that gap. I wouldn't be surprised if he failed this test.
he can't even sustaine the 7018 arc, he's cold on that one!
Everyone has a different technique. Let's see your video.
Anthony Madden I put a 1/8 land on it and ran with 1/8 6010. It ran way better than 3/32.
Anthony Madden same. I had to crank down by about 10 amps on root and cover.
Anthony Madden I agree, were taught to push the rod in and drag to put a root in and not “whip” like this guy is doing in the video, settings do seem a little high keywhole seems to be getting away from him, thus having him set out of the puddle and come back into it to let it cool down
Amazing how much skills are involved here! Very inspiring video!
been down that trail a lot of times.... nice job on the video!
Thank you. I learn so much from this channel.
Thanks Jodi, another priceless video
I'm a structural welder for my company but I'm leaning more towards pipe welding. this will help me out when I have down time to weld my 6g practice test.
Now that was a great lesson. Very well done. ty so much for making this. I need to try the one hand technique. Normally I use two hands but 6G is an axception
Use a 3/32 gap I DID THIS IN 2005 I'M A MASTER WHEN IT COMES TO THIS WELD. THANK YOU FOR HELPING OTHERS TOP GUN!!
great video!...and nice inspirational message at the end.
How do you keep the initial ark start from filling up the entire bevel before Before u start pinin
I passed this 6G weld test! Only been welding for 3 months in the VIP program (Army) for the UA.
Thanks Chap, most helpful, been welding for 20 years but the time has come for the big test :) Help! :)
Thanks for the video ,am a grade 3 student but am going getting more interesting in welding and expanding my dream of becoming a better welder
I went to welding school in 1973 and we learned to weld pipe with a 6010 root pass and a 7018 the rest of the way 50 years ago and is still being done the same way isn't that crazy imagine if your doctor or Dentist was doing the same procedure 50 years ago as he's doing today lol.
Good video Jody. I'll never do a 6g test or any other either. Total amateur here but your videos have helped me immensely. Question. Why is your welding rod bent in a curly-cue fashion? I've seen welder that wanted a shorter rod just cut them shorter. If it's to rotate the stinger then why not a 90 degree bend instead of 270?
Hello, first i would like to say thanks ...its always good to keep learning , and you do a great job of informing us all here in youtube...
Great job. Another exceptional video. Thanks.
I come from the future to let you know your video is currently helping me pass a test. thanks a ton.
Just passed a 6g 2" sched 40 test yesterday with help specifically from this video. I dont know if you will ever see this but sincerely thank you, this info translated well for me and enabled me to succeed.
Wish we had CZcams when I was younger, I needed to get a 3G Cert for a project we were doing, never heard of or knew anything about it, I’m by no means a professional welder so I asked the instructor about the levels with 6G being required for pipe welding so since it only cost me $35 I went for it, he told me I’d only get 3/16 in 4 forward and 4 backward bends and the first piece showed just a hair under 3/16, he looked up at me and said it didn’t look good...the last 7 pieces were perfect. I guess I’m just lucky.
Looks like schedule 40, in Houston Chemical Plant lately we only use TIG on every pipe weld , nicely done!!!
When you're welding your root pass, do you keep the end of your electrode pushed up against the edge of the root face?
that was a great tip brother. I had never thought about starting up ahead if the keyhole gets too big, then coming back and fixing it later. Great tip. Alot of screwups would have been way easier for me if I had done just this.
Sufyan
,
Radical video! We always do the root down with 5P on our coupons.
Yep im ready for my test!
Thanks!
Very good, Keep up with the good work, I did It for 40 years ,Arkansas Bell hole, yes Sr.
nerves do temd to fog at times..it helped me thank you sir.
I was a welder for 30 years a pipe fitter, I was pretty young just starting out as a welder and one of the old guys came over and told me if you have a perfect fit and nothing' pulls And you have a good fit, When you're putting in the root pass with 6010 It sounds like someone's frying bacon.
He was so right
By the way beautiful weld
Thank you so much for you videos, help me lot i really appreciate... God bless Sir.
Sending you a big hug from Argentina🇦🇷🇦🇷❤🇺🇲🇺🇲
I took this test a few years ago. It had to be xrayed. I passed on my 3rd attempt. It was a UA test for the pipefitters. They were extremely critical. The first two were good, but they wouldn’t sent it to shoot it because of a tiny bit of undercut on the cap. Fortunately I passed 3rd attempt
I'm taking a similar test tomorrow. I'm hoping watching some videos will help calm the nerves. The only issue I've had in 6g is on my non dominant side it gets hard to move my body to maintain a drag travel between around 4 and 1 o clock.
Great video. Im not getting into welding pipe but I am getting into structural. Already been welding for two years but im just now going to schooling.
best video i ever seen on youtube!!!
Verry good!This is super professional!
Another tip for the root pass if the keyhole gets out of control on ya. If the keyhole is getting too small, temporarily change the rod angle to leading angle so the arc force will open up the keyhole. If it is getting too big, increase the distance of the forward movement (within reason) or temporarily change rod angle to a drag angle until it's under control then return to a 90 degree rod angle. Don't be afraid to bump down the amperage if it is too out of control, but you have to always remember if you lower the juice too far in attempts to control the key hole size, you will loss arc density / arc stiffness, and the soft arc will not follow the movements you make with the rod very responsively - the arc may want to favor one side of the joint or the other.
StarWeldR r f
StarWeldR bi😊
A trick I learned when takin a weld test at the test lab is to stick a file in the top open end of the coupon to prop my off hand arm on . Or use a crescent wrench and close it on the open end tight to prop on . Helps keep me steady and not burn your arm on the hot pipe .
I will be doing a 6g test soon. So it's very informative.
thanks for this video. i passed my 6g and 2g test in my company