John Deere Harvester Combine factory
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- čas přidán 30. 06. 2022
- John Deere Harvester Combine factory - production in USA (John Deere Harvester Works).
John Deere Harvester Works is the largest, most modern combine manufacturing facility in the world. Located in East Moline, Illinois, it is approximately 90 acres under roof.
Also Harvester Combines production in Germany (John Deere Mähdrescher Fabrik).
To build a combine harvester, the John Deere plant is divided into 3 main parts.
Everything begins in the primary zone, where the most hardworking robot of the plant works - a plasma cutter. An automatic conveyor puts the steel sheets under the plasma cutter, which burns 2.5 centimeters of steel per millisecond.
Next comes the production of the heart of the combine - the threshing rotor. This is a cylinder that will separate grain from straw. The first step is to construct a cylinder weighing 450 kg. It should be perfectly balanced.
The next step is the attachment of single teeth-separators, which
harvester harvests grain. To check the balance, a balancer is used, a device that measures the irregularities of the rotor with an accuracy of up to 21 grams.
Welding of the harvester auger
The auger is a massive shaft that collects grain and feeds it inside the combine. Everything starts with a machine that makes cylinders with a diameter of 66 cm from 3 sheets of steel. Then welders weld the cylinders together, obtaining a cropper 11 m long.
After that, they attach a spiral blade to its surface with the help of 92 wedges.
At the same time, the welding robot finishes manufacturing the concave lattice walls of the rotor. These grids will act as a sieve.
The welding robot quickly makes hundreds of welds. And then people check and manually weld hard-to-reach places.
On the opposite side of the workshop, welders are assembling a massive grain hopper. Each bunker has more than 1,000 welding seams, each worker is responsible for several hundred seams.
Next is the painting shop, where every centimeter of metal is painted in John Deere's signature green color.
The painting process consists of three stages: priming, painting and drying.
First, all parts are immersed in a bath with a cleaning liquid, where they undergo a 10-stage cleaning necessary to remove residual dirt and grease.
The next step is to cover every centimeter of steel with the first layer of paint. This process is called electrodyeing. The paint particles receive a positive electrical charge, and the parts of the combine receive a negative charge.
Then special conveyors will take the harvester into the furnace. After 70 minutes of drying, the part is ready for final painting.
The final dyeing takes place according to two-stage technology. First, the paint is applied by special robots. The final touch is made by a person. Painters with airbrushes manually sketch all the observed defects. Then, again for several hours, the parts are fired in a furnace at a temperature of 82 degrees. This guarantees the durability of paint layers.
All this takes place in a special hermetic painting chamber with an area of 36,000 m².
The cropper assembly area is a factory within a factory. 24 different types of croppers are collected here. First, the technicians install the cutting device. These knives are designed to provide a uniform cutting height. To make the cutter even more efficient, workers install ramps. These yellow strips moving along the ground will keep the knives at the right height. Finally, protection against stones is installed. These steel sheets prevent stones from getting inside the cropper.
The next important detail is the robbery reel. The reel is 11 meters long and weighs a lot. To install it, you need a jack.
The final assembly line. Here, the combine gets a body, a hopper, a cabin and an engine.
0:08 Press shop and plasma cutting
1:19 Threshing rotor assembly
2:48 Welding lattice walls
3:41 Welding of a grain hopper
5:00 Welding of the harvester auger
5:43 Paint shop
8:27 Cropper assembly line
10:12 Final assembly line
16:41 Harvester testing centre - Auta a dopravní prostředky
I worked as an intern in the Process & Tool group of the Manufacturing Engineering Department back in 1980. Deere was building conventional combines at the time, with the largest machine being the 8820 Turbo. I really enjoyed working there and thought the work ethic was outstanding, as compared to some of the aerospace industry in California. Combine technology has totally changed since then, moving from conventional (with beaters, blowers and straw-walkers) to rotary technology. Harvester Works in 1980 was vertically integrated, having its own foundry, forge and machine shop. Other than tires, cabs and diesel engines (which were manufactured by Deere in Waterloo, Iowa), nearly EVERYTHING was built on-site! The place was amazing! Thanks for producing this video - it brought back a lot of memories.
15:55 Right front tire. Glad to see even factory workers leave there tools on the tires when they drive off. Glad it's not just me!
там вокруг стоят несколько фотографов, возможно, это кто-то из них что-то оставил при подготовке
I noticed that also. Glad it's not just me.
At least it fell to the side and not under the tire.
lol, saw it too
.
Man, the sheer complexity of this beast is truly incredible. It's amazing how they package it all together.
John Deere is what keeps Moline alive.
Long live John Deere Nation.
Im so glad to be apart of this process. Im subcontracted to a company that makes a couple parts fot this harvester one of them being at 12:25 .I'd be honored to join them at their East Moline plant.
What kind of money are you making now and how much more will you be making if you join JD direct? These guys seem to be union, so I'm guessing around $35/hr?
It seems like i would be making about that. I agree JD is very union tho working for them would be very corporate. Where im at now were not union because the place is old school but still very professional. I make $20/hr where im at now.
Lo mejor en agricultura ❤
We got to give a shout out to the people who design such a complex piece of machinery. At least there is one thing left that is built in America.
Beautiful good machine you are great company why don't made tractors like kubota sunshine look it how much Beautiful ❤ God bless you and protect you ❤
I got an x9-1000 on my trailer rite now. Aside from weight and size, it's a joy to pull. Easily Balanced, the loading shop is fast and out of the elements and the tie points are easily found.
The best intelligent welding production line and comprehensive smart factory solution provider in China.
0:08 Press shop and plasma cutting
1:19 Threshing rotor assembly
2:48 Welding lattice walls
3:41 Welding of a grain hopper
5:00 Welding of the harvester auger
5:43 Paint shop
8:27 Cropper assembly line
10:12 Final assembly line
16:41 Harvester testing centre
Adq@
No robot in the factory works harder than your robot narrator trying to pronounce manufacturing words. You are lame.
🇺🇲🗣️👉man truck 🇺🇲👈👇👉🏭 man truck 👈 🚛🚛🚛🚛 👈🏭👇👉🗣️🇺🇲👈👆🗣️🇺🇲👆👆👉
Es en Illinois? La fábrica
The first manufacturing machine is not a plasma cutter. It is a laser.
It's such a peaceful life, beautiful nature and fresh fruits. No greedy corporations and board director. Wonderful. And it's an honor to have you visit our channel, we can discuss more about our experiences in harvesting and building farms.
Ran a 95 JD through the 1960's and early 70's ..age started 10 years old ..last year 21 years old..a lot fewer parts..ran it for 10 plus years new it from front to back..top to bottom..simple to fix..replaced one motor..and hundreds of sickle knives...and a lot of tunes of grease..and no cab ...cooked in the summer heat and froze in the windchill of corn harvest
Awesome love watching Deere combines
O cara que cria uma máquina dessas é um gênio 😎
Can never see this enough. Thanks
Nothing beats the iconic Allis Chalmers Gleaner for amazing looks and innovation
Exempt of course a Deere😂
Always nice to see that green paint being sprayed john deere is the best
Parabéns pelos vídeos... Aqui no Brasil temos muitas, máquinas da marca John Derre.
Rio Verde- Goiás Brasil 😎
The best combine made John Deere
Give the right to repair back to the farmers!!!
How do you not have the right to fix your junk?. You can order and install your own parts
@@mattsimmons1971 Clearly you are not the sharpest tool in the shed. Do some research on John Deere.
I install my own parts all the time, on all my John Deeres.
@@motojustin4And clearly you just hate John Deere.
@@laqundrabarnett4141 I think you are missing something between the ears.
Thanks 😊
A lot of old verses new footage. A combo between early 2000’s and today.
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normal...salare......ame....centa...kortace...abar...k....l....jaitam....hi....salare...powear...jono
se...worko...sobai...parmant...ame...sodo
...o...parmant...tait...pate.......bagladas.....manos...workar...estap...no...good...dornate...kora...sobai....sobai...sobar...sata......sotane...kora....bedas...good...ol...workar...estap......hi...salare...mela
Me fascinan un mundo las máquinas y sobre todo ese tipo
The best machine JHON DEERE 🏋️🏋️🏋️🏋️🏋️🏋️🏋️🏋️🏋️🏋️
You got that right John Deere all the way
John Deere copies Case IH has for years
Caterpillar!!!!
Hi sir it is good very power truck john deere
Máy móc hiện đại quá .nhìn thích thật.
Very nice video. And special thanks to the one who decided we didn't need wall to wall music and narration.
É as melhores
1 harvester coming right up at your farm😉
Still fascinating and have been there !
Weird i saw X9s and S7xx and some older cab combines as well. Would be cool do watch one model be built
It’s quite a sight, I’ve been on a Gold Key Factory tour, got to see our combine be built.
Quá hay
Good luck to you best one work I from ın turkey thanks
Realy I like this factory
New subscriber
Just got a new 9520r and it's a beast 💪 runs like a Cadillac it's built tuff and very easy to understand and run very user-friendly
Nothing runs like a deere 💪💪💪💪💪
You’re thinking about the CLAAS
@@kenhofer8063 fuck no I am not thinking about a claas
🤣
"they don't apologize for the sticker price on the green ones"!!
15:56 as the combine begins to roll, tools go flying.
When I was there they were still making walkers with rotarys on the same line.
Mooie video 👍👍🚜🚜👍👍
I drive past that factory every day! They are building something new where they parked the finished product.
Very nice🦌👍💯
Super👍👍👍
sublime tout simplement merci
See a lot of new deere stuff show up, back of the trailer, and break down before the transport can even leave the yard. But as a plus they cant get parts because there are none in the country. They are outstanding machines!
Sensacional
nice vdeoo
I like working on the farm with this harvester❤ it
สุดยอดมาก
For the $1MMs these things cost, I hope that the quality control process is broad, wide and in-depth
جوندير مكنة. رائعة
"Alice in the wonderland". Thank you to all of you part of the Chain that manufacture the Tools to harvest " our daily bread" at John Deere.
Cool Video:)
Get Er' Done!!!
Spose it's easier to slam together than work on after the fact...yep
15:53 that is one lucky drill!!!
Baby kingDom TeSla 😍🙏😻👉💚
💪💪💪
Sadece FUVAR alanına gidecek dediğinde.
İyisin iyi uğraşılar tüm işçiler. O zaman sağlamlığa bakı. Dört dörtlük rizik gibi çabucak oluşur.
Wow
John Deere is the world Aq equipment industry leader.
At this time they have a full electric combine in field
testing preparing for the future.
!
no they dont lol
lol....John Deere is despised for its throttle hold on farmers right to repair their own equipment...
@@noneck3099by people who don’t know what they’re talking about yes.
We do not make electric combines yet, the idea is being floated around
@@noneck3099 Deere has the right to repair
Have a look at the right hand wheel at 15:57
At least the drill didn't get run over
STS 😍
I know this is off topic but I installed several of those orange roll up doors on the building they are rytec FS1000 highspeed impact doors I also installed them in American airlines coke Pepsi. I get to go to do many factory's and see how things are done up close
@@laurie3546 hi not much
@@ericerto8250 Where ya from ? How old are you ? Nice 😊 meeting ya !😣🥺
@@laurie3546 I am 45 I live in Chicago. How about u
@@ericerto8250 Oregon, I’m 34, nice 😊 meeting ya ! 🙃
@@laurie3546 same here it is nice to meet u
It looks like all of the testing they were doing was with a empty hopper! ??? Why
Word !
CHICLAYO PERU 🇵🇪
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ora...kote...pote...o......taka...ke....ora...mater...neca...nea...jaba......hara...manos
sodo...omanos
15:57 Where did I put my drill?
Cómo puedo tener una visita a estas plantas de john Deere??
pretty sure that is a laser cnc at the start of the vid.. not a plasma table
Só Verde
How much US$ is each one worth ? Amazing machines, green machines.
Probably 500k-ish
👍
Why don't the make the unloading auger pivot in the middle so it can unload eather side
Yes bring some new tech
You can buy a pre shaken combine now
How many combines do they produce every day ?
Back in the 70s when I was hauling equipment l was told 7 a day and shipped 7 a day …Could be less now with electronics
👍👍
Anyone see the New Holland drawings up on walls lol😂
2.5cm per millisecond? 😂 That machine absolutely doesn't move that fast
😎😎😎😎😎😎👍
Mermi tip kontürabatör zıpka vurucu. Sayısız lama kol düzme içine. Geçişi yok BUĞDAY başağının.
What is the price tag?
Does this factory have tours?
Yes they do
Thats a laser not a plasma cutter.
Nothings run like a deere
Nothing copies like a Deere hahaha.
@@interman7715 they make it better tho 👌👌💪💪💪💪💪
lepe...ope...sopna...roje....pope...tait...kombol....ata...amara...balo...moto...coda...da..na...ora...sobai..tai...ame...dakata.....salare...ja...pi...ta...dea..enjo...korta...oa
@@jeremiahentz8505 What better ?
🇺🇸❤️🇺🇸❤️🇺🇸❤️
15:55 guy nearly ran over impact lol
Did anyone notice the drill falling off the front right tire:) ?!
wouldn't waste my money since you can buy it at lowes lol
What engine make are in the combine’s?
John Deere builds their own engines
@@samuelgilbert8570 ok thanks
i'd love to know how many man hours to make one of these machines . and how long from start to finish in the factory
Usually between 20-26 machines are out the door in a day
what is the largest combine does John Deere make
The X9 1100
did everyone see the Racers Tape hold things together
Why collering all hydrolic lines to? Oke cheap but why ?
İstanbul Türkiye yaşıyorum ben de
This vid must have been takin at different time casue there was x9 combines there and a 9660sts
Didn't seem to be a very happy factory, just people doing their job. I wonder if this was filmed pre or post strike?
If you were only getting $40 per hour to work under those conditions, you'd be pretty miserable too.
It’s not bad, it was pre strike the pay is great, the benefits are great, but boy does it get HOT in there
Something falling off tire at 15:58
كم يبلغ ثمن الحصادة
🙄🤔