Pulley coating - the whole working process

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  • čas přidán 28. 07. 2019
  • Instruction for pulley coating is available on our website: justplatform.com/en/articles/...
    In this video we will show, how the pulley coating process is going on: pulley surface preparation, applying of primer and bonding cement, joining:
    00:08 - Roughening of pulley surface
    00:23 - Cleaning up metal shavings from pulley surface
    00:30 - Applying of primer
    01:00 - Cutting of pulley lagging
    01:25 - Roughening of pulley lagging edges
    02:12 - Activation of CN-layer with solvent
    03:00 - Applying of the first adhesive mixture coat to the pulley surface
    03:23 - Applying of the second glue coat to the pulley surface
    03:41 - Applying of a glue coat to the pulley lagging surface
    04:10 - Test with the back of your hand, whether the surface is ready for bonding
    04:15 - Apply the pulley lagging and form a dull joint
    06:03 - Hammer down the pulley lagging using rubber hammer
    06:32 - Cut the overhanging rubber from the pulley edges
    Tools and materials used in drum and pulley lining:
    Pulley lagging Just-Grip, with CN-layer:
    justplatform.com/en/catalog/p...
    Cold bonding cement TRS 2002 new:
    justplatform.com/en/catalog/c...
    Solvent Just-Bond MEK:
    justplatform.com/en/catalog/c...
  • Věda a technologie

Komentáře • 57

  • @mohanghosh7583
    @mohanghosh7583 Před rokem

    can u tell me what type of adhesive use for bonding between roller and NBR based rubber compound?

  • @jessiebalaoro4408
    @jessiebalaoro4408 Před rokem +1

    what kind of cement will use joined rubber to drum pulley?

  • @user-ol8fl8lk5j
    @user-ol8fl8lk5j Před 10 měsíci +1

    Thank you sir. You video helped me a lot.❤❤

  • @user-yv8zb8nx7f
    @user-yv8zb8nx7f Před 8 měsíci

    Thank you so very much

  • @anilshukla6777
    @anilshukla6777 Před 2 lety +1

    Good what did you apply for covering the rubber does it need vaccination ?

  • @sadrianagrest4120
    @sadrianagrest4120 Před 3 lety

    Perfect

  • @joeelias8270
    @joeelias8270 Před 3 lety +1

    What method is used to work out how much rubber is needed to cover the pulley (roller)
    Thanks

    • @dragway3513
      @dragway3513 Před 3 lety

      I always use the following "formula" :
      (Pi * Diameter) - (2/3 of the diameter/width of the material I use for welding the seam)

    • @merrickaaron
      @merrickaaron Před rokem

      Pulley diameter x 3.14, + rubber thickness eg. 12mm rubber, (3.14 x dia) + 12 = req ^length^. Face width x length = amount needed to cover.

  • @derekleblanc571
    @derekleblanc571 Před 2 lety +3

    Why wouldn't you just do a long pre-bevel one end then stitch your lagging up the bevel? Only time I do a but to but edge is strip lagging.

    • @Justvulc
      @Justvulc  Před 2 lety +1

      We do it with proven technology!

    • @derekleblanc571
      @derekleblanc571 Před 2 lety

      Doesn't matter so long as it works. but if your not perfect with your mesurements and calculations you might have a gap or be forced to try to shrink the lagging wich will often cause a section with air bubble /( unbonded lagging to pulley)
      Easier and safer to ride a few inches of rubber over a gradual bevel then cut and buff the extra. But if you can line it but to put perfectly then awesome good job!
      Do you seal the but seam ? Of so what do you use?

    • @alex86902
      @alex86902 Před rokem

      @@derekleblanc571 Hi Derek,
      We use a similar method to do our drums.
      We lay the rubber to a 15mm overlap from our measurement to allow for mistakes, once glued and stuck up to the last edge we will take a mark and trim the edge to within a 2-3mm overlap using a small shim on the underside to prevent premature sticking, we then lay the rubber in and stitch away any bubbles while the glue is tacky.
      We do this method to allow for multi directional travel and if it is in a harsh environment will seal it with a 2 part rubber mixture.
      I can say from our experience over the last 10 years failure due to the butt join of the lagging has not once been an issue.
      I do enjoy seeing other methods so of you have any tips id be glad to hear them.

    • @derekleblanc571
      @derekleblanc571 Před rokem +1

      @@alex86902 interesting technique kind of the best of both worlds. I like it. And that 2 part rubber mixture is probably the tire repair compound wich works awesome. Thankyou for the share.

  • @majharulislamshaikhshaikh4451
    @majharulislamshaikhshaikh4451 Před 10 měsíci

    Jo gum laga raha us gamka name kiya Bhai

  • @edwintadile
    @edwintadile Před 2 lety

    what is the title of your job?

  • @bayronsotoherrera4251
    @bayronsotoherrera4251 Před 3 lety +2

    Creo que para el Forrado del tambor hay otra opción que es solapado que también queda ien

    • @MrFernandoBedoya
      @MrFernandoBedoya Před rokem

      cómo es?

    • @bayronsotoherrera4251
      @bayronsotoherrera4251 Před rokem +1

      Montando una punta unos 2 o 3 centímetros encima de la otra, pero antes hay que hacer un desbaste a la primera punta los centímetros a montar

    • @MrFernandoBedoya
      @MrFernandoBedoya Před rokem

      @@bayronsotoherrera4251 Gracias. Tiene sentido.

  • @antonioduransevillano6587

    Hola me entereza saber el proceso de pegado puede dar traducido en español por favor se lo agradezco

    • @jorgeancira2989
      @jorgeancira2989 Před 3 lety +1

      Yo te puedo ayudar de dónde eres

    • @alejandroferle4918
      @alejandroferle4918 Před 2 lety

      @@jorgeancira2989 Puedo consultarte los pasos para el correcto pegado, soy de Argentina

    • @jorgeancira2989
      @jorgeancira2989 Před 2 lety

      @@alejandroferle4918 claro que sí , bandasanciraleon@hotmail.com

  • @FarhanKhan-mu6qz
    @FarhanKhan-mu6qz Před rokem

    Nice

  • @ConveyorBeltJointermoorthy

    Super

  • @akshaynaikare3568
    @akshaynaikare3568 Před 4 lety +2

    What is the solution apply after roller grinding??

  • @Seamonkey292
    @Seamonkey292 Před rokem

    Always overlap your lagging. Bevel the lower layer, over top layer and then grind Down.

  • @user-yv8zb8nx7f
    @user-yv8zb8nx7f Před 8 měsíci +1

    I have 14 years in this work

  • @kayindironaldferguson6652

    Thanks

  • @bevflusk5003
    @bevflusk5003 Před 10 dny

    That's my speciality work

  • @marvinsoriano5611
    @marvinsoriano5611 Před 2 lety +1

    how to calculate diamond grooves in roll 90 inches rubber face,16 inches diameter

  • @ramueppili5223
    @ramueppili5223 Před 4 lety +2

    Plz give names all solutions which you applied

    • @Justvulc
      @Justvulc  Před 4 lety +1

      Hello!
      Adhesive TRS 2002 new
      justplatform.com/en/catalog/chemical-products/trs2002.html
      TRS METAL PRIMER
      justplatform.com/en/catalog/chemical-products/trs-primer.html
      Solvent Just-Bond MEK
      justplatform.com/en/catalog/chemical-products/trs-solvent.html
      Pulley lagging JUST-Grip
      justplatform.com/en/catalog/pulley-lagging/pulley-lagging-just-grip.html
      Tools:
      justplatform.com/en/catalog/tools.html

    • @herdeirosdeantoniojoaquimc9063
      @herdeirosdeantoniojoaquimc9063 Před 3 lety +1

      @@Justvulc telaprefurada
      T569 I 6telaprefurada

  • @user-mt7kb2lj2c
    @user-mt7kb2lj2c Před 7 měsíci

    only one coat of cold cure ?

  • @saparudinudin472
    @saparudinudin472 Před 3 lety +1

    What the type using glue.,,?

    • @Justvulc
      @Justvulc  Před 3 lety

      TRS 2002 NEW processed with HARDENER TRS 1000M is a tetracloroethylene cold bonding solution with excellent adhesion and superior dynamic load universally applicable for durable rubber-rubber, rubber-fabric, rubber-metal and fabric-fabric bonds in the fields of wear protection as well as in conveyor belt systems. justplatform.com/en/catalog/chemical-products/trs2002.html

  • @fabiopassos8525
    @fabiopassos8525 Před 3 lety +1

    Qual o contato fone

    • @Justvulc
      @Justvulc  Před 3 lety

      justplatform.com/es/contacts.html

  • @naebeltistgallant776
    @naebeltistgallant776 Před měsícem

    Eine Tip Top Stahl Gummierung SC 2000

  • @indianproductionplant782

    That is cold solution

  • @SuperKonservator
    @SuperKonservator Před 4 lety +1

    Много ошибок!!!

  • @nangluongmattroisolarlight

    Phục vụ cho các em học tập tại

  • @dannyhorein5832
    @dannyhorein5832 Před 3 lety

    Fuck steel toed shoes. lol

  • @user-ze5in8gx2h
    @user-ze5in8gx2h Před 2 lety

    Полный бред

  • @presciliaalfred3539
    @presciliaalfred3539 Před 3 lety

    Mdr c est pas comme sa con fait c est pas un bon colleur