How To Build the ULTIMATE 360 Table Saw Sled!

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  • čas přidán 27. 07. 2024
  • Visit Microjig.com to order your accessories to build your own Ultimate sled:
    www.microjig.com/products/360...
    Build the last table saw sled you'll ever need: www.microjig.com/post/ultimat...
    When you combine the versatility of the MATCHFIT System with ZEROPLAY Miter Bars, you get the ULTIMATE Table Saw Sled. Get creative! Add attachments and make any imaginable cut with ease.
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    We love getting new ideas from our community. Whenever we get clever projects and plans from our friends around the world we want to make sure everyone benefits to work safer and smarter.
    Products we used:
    Ultimate Sled Kit: www.microjig.com/products/zer...
    MATCHFIT System:
    www.microjig.com/collections/...
    MATCHFIT Dovetail Clamps:
    www.microjig.com/products/dov...
    MATCHFIT Dovetail Hardware:
    www.microjig.com/products/dov...
    MATCHFIT Dovetail Router Bit:
    www.microjig.com/products/dov...
    www.MICROJIG.com
    Work Safer. Work Smarter.
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Komentáře • 173

  • @AndrePrudhomme
    @AndrePrudhomme Před 4 lety +10

    I’m also looking forward to additional videos covering the add-on jigs in more detail!

  • @AngieWilliamsDesigns
    @AngieWilliamsDesigns Před 3 lety +1

    Every time I look at this thing I think its super complicated. But this video is great and takes out a lot of the intimidation. Can't wait to build it.

  • @stevennachlas9596
    @stevennachlas9596 Před 4 lety +33

    Morgan, as an owner of most Microjig products, I really appreciate this project! I’ve already downloaded the plans. One suggestion would be to make a fairly detailed video showing the use of each of the accessories. They’re easy enough to make using the downloadable plans; however, it really would be helpful to see how you attach them and examples of how you use them. The plans don’t necessarily make that clear and such a video would really help. By the way, on the 360 hold down fence, I was wondering what angle you cut the bevel at. Many thanks again for all you do!

    • @Microjig
      @Microjig  Před 3 lety +5

      the beveled edge of the hold down fence was cut at 30 degrees. And yeah that's a good idea - more detailed video about all the attachments. I'll add that to the ever growing to-do list haha

    • @uhadonejob
      @uhadonejob Před 3 měsíci

      @@Microjig You should link to this video. Who would want to put the time into a project or even watching a build video without seeing how it works?

    • @Microjig
      @Microjig  Před 3 měsíci

      @@uhadonejob this video is literally linked on our webpage where you download the plans: www.microjig.com/post/ultimate-sled

    • @uhadonejob
      @uhadonejob Před 3 měsíci

      @@Microjig If you would read the message thread you should link to a video showing how to use this and the many features. It is a big time investment to build something an d not have a clear idea of how well it works. I appreciate that you did try to reply.

  • @phoenixjacket2053
    @phoenixjacket2053 Před 4 lety +1

    Thank you

  • @AngieWilliamsDesigns
    @AngieWilliamsDesigns Před 3 lety +2

    Would love a video on the vertical cutting jig. I need to make one to do bevel cuts.

  • @WasimBarri
    @WasimBarri Před 2 lety

    Brilliantly done! I love the replaceable inserts because they often get chewed up. In a similar way a possible replaceable insert on the fence would give zero clearance as well. Once you use a dado the fence will have too wide a kerf to support a normal cut. I think this would have made it the "ultimate sled" with an infinite array of accessories. I have never been a match fit fan but I'm definitely coming around.

    • @Microjig
      @Microjig  Před 2 lety +2

      John, thanks for the kind words! If you use the Dovetail bit to form a wide slot in the face of the fence, you can make matching insert pieces that slide in from the top. Make them taller than the fence and you can cut the bottom away to reuse them as they get cut. You can also make new stock as needed.

  • @tony.kmullinsstudio818

    The intermission music is funny, guys. Outstanding work. I'm new to Microjig stuff and I'm looking forward to doing a workbench and a sled like this.

  • @dennismacwilliams196
    @dennismacwilliams196 Před 2 lety

    Good Video with great idea's
    Thank's

  • @JK-jl1bf
    @JK-jl1bf Před 3 lety

    Mind...blown 🤯

  • @peterstenabaugh6810
    @peterstenabaugh6810 Před 3 lety +6

    Morgan, I really enjoyed this video and I will likely build such a sled. I would however like to suggest an added safety feature. The front of the sled, closest to the operator would be better designed if it was extended toward the operator perhaps another 6" or so to allow the saw blade full travel. This could be tapered toward the outer corners, to reduce bulkiness. The reason for this would be to allow the sled to be pushed further into the blade such that the center of the blade comes up to the face of the fence, thereby permitting maximum cutting depth for thicker materials. Additionally a wooden block or box should be added nearest the operator to keep the blade fully enclosed when cutting that far. This allows allows for additional reinforcement of the base plate to compensate for the cutting of the base plate.
    To prevent over-travel of the sled, a removable stop block could be added to the bottom side to stop the sled travel once maximum cutting distance and depth has been achieved.
    Another nice addition would be to have a removable polycarbonate (lexan) shield attached across the top of the top reinforcing block, to prevent saw dust hitting the operator in the face. This protective shield could be inserted into a groove in the face of the support bar, for easy and quick removal/replacement when needed.

    • @Microjig
      @Microjig  Před 3 lety +2

      dang, all REALLY good ideas. I'm sure I'll need to build another once in the near future so I'll definitely incorporate these mods!

    • @xxakli
      @xxakli Před 2 lety +1

      I subbed to your channel because of your suggestions here
      would be nice if you made a video of your ideas, please!

  • @ucla11
    @ucla11 Před 3 lety +2

    I'm making one of these sleds right now and I drilled the 3/8 holes on the zero clearance inserts as instructed but the mircojig hardware washer is bigger than 3/8 so you will have to drill a larger countersink hole so I am using a HSS Brad Point Bit, 29/64, this allows the provided washers to just fit without making to large a hole. I couldn't find a forester bit that was between 1/2" and 3/8" I guess 1/2" would have worked but I felt there was to much slop. It is Great crosscut sled design. Very Happy!

    • @muhhamad786
      @muhhamad786 Před 3 lety

      I like the slop since it helps in awaiting up the sled before gluing the wings on

  • @billcoley8520
    @billcoley8520 Před 3 lety

    Bravo

  • @rickbraden4272
    @rickbraden4272 Před 6 měsíci

    Great!

  • @seanogorman1232
    @seanogorman1232 Před 2 lety +2

    Great plans; great video. Lots to learn from this project.
    For instance:
    1) Take your time: the Wood Sorcerer may not be an evil sorcerer, but he sure is good at making this all seem easy, and it isn’t really hard; if you take your time.
    2) Measure 3 or 4 times; cut/boar/swear a whole lot less
    3) Not all miter slots are the same…Even on the same saw table
    a. Some slots are wider than others …. Even on the same saw table
    b. Not all slots are the same distance from the blade .... measure them individually…. Even on the same saw table
    4) Put the inserts in with the screws near the open end.

  • @grandpachriss
    @grandpachriss Před 3 lety

    Nice. I like the clamp-down system you use at 3:55 and other places in the video. Is this a the subject of another video or plans?

  • @kevinkelley6749
    @kevinkelley6749 Před 3 lety +2

    I LOVE this design. I'm working on a sled now that incorporates many of these features. One thing I'm confused about is how to accommodate multiple zero clearance plates? I can't get my mind around how these different kinds of cuts don't mangle the front and rear fences. Several CZcamsrs show the value of having these changeable plates, but they never show them in use and how they impact the fences. The only thing I can think of is to add a temporary spacer in front of the fence so a 45 deg blade never touches the fence, or just live with the fence having a 45 deg kerf in it (and possibly kerfs for other angles between 45 and 90). I don't mind the fence looking mangled from multiple angle cuts, but do those cuts ultimately compromise holding small stock against the fence for a simple 90 deg cut?

    • @meatballanomaly
      @meatballanomaly Před 2 lety

      Yeah this is basically what I'd do... You have that dovetail groove in the face of the fence, so you can mount whatever sacrificial boards to it that you like.

  • @stephenbarone7550
    @stephenbarone7550 Před 4 lety

    I should have read the reviews before I bought the clamps, router bit and dovetail hardware. I am not the greatest woodworker, but this sled has so many variables that you can't help but miss one. it's heavy, flimsy, goes out of square after you take it off and put it back on your T/S in as little as 3 times. I, like most hobbyists, do not have two table saws and use the same one for ripping and cross cutting. This sled only works if you leave it in place. MicroJig, mission accomplished, you conned me into spending $150 and wasting three days with your slick video.

    • @bevanstuart9013
      @bevanstuart9013 Před 4 lety

      Stephen, have you resolved your problems with this sled design? BeI am quite interested in building one but concerned about the issues you raised

    • @bevanstuart9013
      @bevanstuart9013 Před 4 lety

      CORRECTION - sorry I sent that before it was completed. I also wanted to say with there products being expensive in Canada they also have pretty severe supply and demand problems, so it is a big commitment.

    • @craigbutler1959
      @craigbutler1959 Před 3 lety +1

      My only regret with buying the Matchfit system is that I only discovered it after spending a fortune on t-tracks and accesories......... anyone after some t-track?

  • @Mark-bn7lk
    @Mark-bn7lk Před 2 měsíci

    Morgan, why not use a rear fence to stabilize the rear portion of the sled. That way when you remove it from the saw it will have less of a tendency to split apart.

    • @Microjig
      @Microjig  Před 2 měsíci

      We are working on an updated version of these plans, and they will include a removable end fence.
      You want that support, but making it removable allows for making miter cuts on longer boards.

  • @chrisjones9115
    @chrisjones9115 Před 2 lety +1

    This is the ultimate sled for sure! However, that’s way too much work for me lol! Now if you sold em I’d buy one though!:)

  • @tracdfar
    @tracdfar Před 4 lety +1

    Very nice! I'd like to see auto adjust clamps.

  • @dscritter614
    @dscritter614 Před 2 lety

    I wanted a smaller table 4 my drill press. What I did was once the grooves were made I cut it n half, and glued it back 2 back. Then I could use the dovetail grooves and clamps on the underside 2 mount and dismount my table.

    • @Microjig
      @Microjig  Před 2 lety

      The best part of building your own jigs, fixtures and tables is that you can make them to fit your needs. Nice work.

  • @charlesthomas9294
    @charlesthomas9294 Před 2 lety +1

    I've made this sled as outlined in the plans and I would DEFINITELY recommend using 3/4" plywood as the base, rather than the 1/2" recommended in this video. Once you cut the channels for the zero-clearance insert, you have 1/8" of material there and you are going to have to be SUPER CAREFUL doing the remaining steps before you put the back fence on, or your base will just snap in half. There's almost no wood there until it's reinforced by the fence.

    • @Microjig
      @Microjig  Před 2 lety

      Hey Charles, great feedback! I considered 3/4" ply for the base but decided on 1/2" to preserve some of the capacity of the blade height. I figured I'm already losing an inch of capacity with the sled, didn't want to lose another 1/4". So yeah you have to be gentle with the base until it's reinforced if you make it this way, but of course you can use 3/4" ply for the base if you don't mind sacrificing a little more capacity.

  • @ragcell
    @ragcell Před rokem

    I have been wanting to build something like this for quite some time, particularly love the way the zero-clearance insert modular design is incorporated. Great design; thanks for the video and first-rate, downloadable instructions / plans. Great presenter; hot body, i.e., not fat; and why do you sometimes comb you hair to the left and sometimes to the right?
    • Some sled components / parts use MDF and some plywood. Is there a durability / performance difference between the two?
    • What is that green (base) material used in sleds?
    • What is the purpose of the holes in the center of green sled? Is that / could that be a sled weight-reduction function?
    • The individual “squares” on the sled are about 4x4. Is this based on the throat depth of the clamps? Would 3x3 squares be less or more functional / utilitarian?
    • The slots on the base of the vertical cutting jig do not appear to match what is shown in an instructional video. Is this a subsequent modification?
    Finally, seeds do not die before they grow: they ripen and go dormant before they grow and bloom in order to continue the cycle.

    • @Microjig
      @Microjig  Před rokem

      ragcell- a lot of questions there, please send me an email with them at "support@microjig.com" and I will gladly type out a full set of answers.

  • @MrPhil1st
    @MrPhil1st Před 2 lety

    Hey Morgan do you have a video to show how to make the attachments that you showcase for this sled? The spline thing, box joints etc?

  • @gmoneycash7456
    @gmoneycash7456 Před 4 lety +6

    I just bought the 360 sled kit. Which one is better? Do I need to buy another kit to
    Make this?

    • @muhhamad786
      @muhhamad786 Před 3 lety

      I'm building both. The reason is, i think the 360 sled is better for panels than the ultimate sled. Though, for most jobs both would probably be just fine. Which way did you end up going, and did it work out well for you?

  • @CaptainofmyShed
    @CaptainofmyShed Před 2 lety

    Why raise the blade up through the zero clearance plate? Cant you just cut it normally?

  • @deantokarsky5176
    @deantokarsky5176 Před 4 lety +5

    You are gluing the fence to the sled. How do you adjust it? Is a five cut not needed?

    • @Rich32262
      @Rich32262 Před 4 lety +1

      Great question. Not the best detail in some of these videos but considering the price of the plans, and how versatile these sleds and jigs are, hard to complain. I'll be doing the five cut for sure.

    • @jamesrobertson7487
      @jamesrobertson7487 Před 4 lety +1

      see garage works and see how he does it He uses a dial indicator and a machinists square.......simple

  • @derekhollingsworth9604
    @derekhollingsworth9604 Před 3 měsíci

    I’ve always made, and used crosscut sleds with a fence at both ends. This sled is held together only with a front fence. Since you’re essentially cutting this thing in half I can’t help but wonder if the one proximal fence is enough to keep everything square. What prevents the kerf from becoming narrower or wider over time? Am I missing something?

    • @Microjig
      @Microjig  Před 3 měsíci

      We recommend building it with a removable front fence. Under normal use the front fence stays on, but for mitering longer parts the fence can be removed.

  • @bryanmcdowell9655
    @bryanmcdowell9655 Před 2 lety +2

    What about squaring the fence? Do you use the 5 cut method to square the fence?

    • @quadcamera
      @quadcamera Před 6 měsíci +1

      Cool sled but this seems like a big omission to make sure the fence is an accurate as possible

    • @tnabbott
      @tnabbott Před 5 měsíci

      Agreed. Plus, they have not replied to any of the comments asking about calibrating the fence for square. Very odd.@@quadcamera

  • @peadhill
    @peadhill Před 3 lety +4

    When I screw down the inserts, the screws are long enough to punch through the plywood on the body of the slide. I remade the inserts, using the absolute minimum depth for the 3/8 hole. The screws still stick into the plywood. I've drilled holes to accommodate the screws in the bottom. I don't think I'm making the screws crazy tight. Maybe 1/2 inch baltic birch is thinner from my supplier than what you used. Has anyone else encountered this?

    • @williambreiner9029
      @williambreiner9029 Před 3 lety +1

      Just had this issue. Im going to cut them shorter or buy some from a hardware store that are way shorter.

    • @williambreiner9029
      @williambreiner9029 Před 3 lety

      I used a caliper to measure how deep I drilled the holes so I know I didn't screw up.

    • @muhhamad786
      @muhhamad786 Před 3 lety

      Same issue here. Do they sell ⅝", in going to check my store. Might go up to ¾ of i have to. I'll lose ¼ish inch depth of cut, but at least it'll be stronger at the joints, although but heavier too

    • @muhhamad786
      @muhhamad786 Před 3 lety

      Only ~⅛ inch of material is left in the dovetails for the inserts 😳

  • @HolisticHealthEducation
    @HolisticHealthEducation Před 4 lety +3

    Great concept. Could you please also do these in metric? Thanks.

    • @daveklein2826
      @daveklein2826 Před 3 lety

      If you go to Google, there is an inch to mmm conversion program

    • @keesouwehand4209
      @keesouwehand4209 Před 2 lety

      @@daveklein2826 When converting from imperial to metric you get for instance 1.5875 cm for 5/8 inch. Good luck with that.

  • @joeduv715
    @joeduv715 Před 2 lety

    Silly question, but how square is your sled/fence to the blade? I want to make a crosscut sled and I’ve seen other people use the 5 cut method to do this.

    • @Microjig
      @Microjig  Před 2 lety

      Joe, Your rip fence should be adjusted to be square to the blade, so we use the rip fence to set sleds square as well. The ZEROPLAY guide bar is built to allow for some adjustment in the mounting as well, so that can help.
      But if you prefer the 5-Cut method, by all means use it.
      I personally prefer to square the fence using a trusted square.

  • @xxakli
    @xxakli Před 2 lety +1

    do you guys offer a router bit for cutting the "relief grooves"?

    • @Microjig
      @Microjig  Před 2 lety

      We do, indeed! You can find it at most of our retailers, or order it on our website: www.microjig.com/products/relief-bit-14
      Comes in 1/4" or 1/2" shank versions.

  • @muhhamad786
    @muhhamad786 Před 3 lety

    @Morgan any thoughts about beefing up the base later to ¾". The thickness at the insert dovetail seems too thin.

    • @Microjig
      @Microjig  Před 2 lety +1

      Just saw this after responding to someone else with the same question. If you don't mind losing another 1/4" of the blade height's capacity, go for it!

    • @Cerv_guitars
      @Cerv_guitars Před 2 lety +2

      I feel that the 3/8 dove tails in the half inch clearance area makes this flimsy.

  • @blacknorce
    @blacknorce Před rokem

    Would it be ok to use mdf for the base material, the 20"x30"x1/2" piece ? Or is it not strong enough? Thanks for the great videos

    • @Microjig
      @Microjig  Před rokem +1

      MDF is "strong enough" overall, but care would need to be taken when handling the sled putting it on and taking it off the saw table.
      When on the table, there is little stress, so be careful when picking it up and how you store it.
      A removable fence that can be connected to the front edge with dovetail hardware will greatly stiffen the sled base and can still be removed when parts need to extend beyond the front of the sled.

    • @blacknorce
      @blacknorce Před rokem

      @@Microjig thanks for the reply. I'll be going with plywood now.

  • @victorreyes7704
    @victorreyes7704 Před 8 měsíci

    With the dimensions for this sled, what’s the general crosscut capacity? Thinking I might give it a go

    • @Microjig
      @Microjig  Před 8 měsíci +1

      If I recall, the sled is designed at about 20 inches deep, but without the front fence, you can have parts overhanging the front.
      The actual cut width is largely based on your saw table, the distance between the front lip of the table and the front edge of the blade.
      With a 20" deep sled base, minus the 1-1/2" fence, you could have as much as 18ish inches on the sled plus several inches to the blade.

  • @Shagratt71
    @Shagratt71 Před 3 lety

    Would this be ok to build using MDF?

    • @Microjig
      @Microjig  Před 3 lety +2

      Indeed it would. I personally prefer plywood, but MDF works just fine. You just need to be more careful about dropping/damage.

  • @garriv777
    @garriv777 Před rokem

    Is the sled only combining the two halves at the front fence or am I missing something? Seems like most sleds have a front and back fence, the back fence for stability as much as anything else, I noticed that this one seems to have only one fence.

    • @Microjig
      @Microjig  Před rokem

      We left the front fence off so miter cuts on longer parts can be made. The center insert can be used to hold the halves together if you do not cut through the front. (Raise the blade inside the sled before cutting)
      One of the best parts of making your own sleds is that you can tailor it to your specific needs. Add the front fence if you want. Make it removable!

  • @adrian-mu3jr
    @adrian-mu3jr Před rokem

    Is there a metric version, all these crazy inch fractions are making my head spin.

    • @Microjig
      @Microjig  Před rokem +1

      Adrian, Not at the moment, but we are planning a major update of these plans and it will incorporate metric equivalents.

  • @adriansteer4377
    @adriansteer4377 Před 3 měsíci

    Are these plans available in metric by any chance?

    • @Microjig
      @Microjig  Před 3 měsíci

      Adrian, not at the moment, but we are re-working them to reflect some new parts, and the new version will have both measurements included.

  • @JodyGates
    @JodyGates Před 7 měsíci

    I'm overnighting the glue up and man was that initial routering frustrating. My router "table" is not big enough for the sub-project, I had to just clamp things down and struggle to get it all set up in that manner. I'm not super excited to do those routes on the top tomorrow, but we'll cross that when we come to it. Mostly I was here to comment that the cut list had those 6" sacrificial boards at 24 1/4" but then when I got to the glue up, they were magically only 20 1/4. I'm still not sure if I'm going insane or if that was a typo.

    • @Microjig
      @Microjig  Před 7 měsíci

      It is a typo but we cannot comment on your mental state! LOL.
      A straight edge clamp does help a lot with some of the internal grooves.

  • @aindykzapka69
    @aindykzapka69 Před 3 lety +2

    Is this sled not secured at the front? Most sleds I see have a fence on both ends, wouldn’t this be totally unstable when taking it off your table saw? I’d be worried the two halves would break as the only thing holding them together is the rear fence

    • @irenebrowning
      @irenebrowning Před 3 lety

      Any answer to this. Wondered the same thing.

    • @rogerlove7588
      @rogerlove7588 Před 2 lety

      Likewise. Seems he is depending on the rather hefty hardwood fence to hold everything together. Might be fine, though I’d be tempted to add something on the front. How, I’m not sure yet. I do like the concept, and I’ve got pretty much everything I need for it. But whether I want to devote the time and resources to making yet another sled I don’t know.

    • @charlesthomas9294
      @charlesthomas9294 Před 2 lety

      I'm definitely planning to add a front fence to this design as I build it. You do have to make sure that you can still remove/insert the zero-clearance inserts.

    • @duallity2403
      @duallity2403 Před 2 lety +2

      I'm building this now and was wondering the same thing. But, I think I have a solution. Before I remove it from the table saw, I'll clamp a 2x4 across the front (using the matchfit dovetail clamps of course). I'll lose two clamps, but that should keep it held together. Will try to update after I finish it.

    • @tahlglass6317
      @tahlglass6317 Před rokem

      Wondered the same. Anyone who built this sled have any issues with the unsecured front?

  • @KyleHohn
    @KyleHohn Před 2 lety +8

    I love how he uses like $800 worth of matchfit clamps lol

    • @ResinEssenceByCheri
      @ResinEssenceByCheri Před 11 měsíci

      LOL most expensive sled to EVER exist 😂

    • @ResinEssenceByCheri
      @ResinEssenceByCheri Před 11 měsíci

      Not to mention $300 worth of Grr-rippers to push the lumber two handed

    • @ericbuller7079
      @ericbuller7079 Před 7 měsíci +2

      Haters gonna hate, I guess…

    • @KyleHohn
      @KyleHohn Před 7 měsíci

      @@ericbuller7079 oh don’t get me wrong, I love match fit and have almost all of their products. It’s just a hilarious amount of clamps.

  • @bevanstuart9013
    @bevanstuart9013 Před 4 lety +3

    I like the concepts that some of your products make possible but I live in Canada and can't help but notice that I need somewhere between $300 - $500 of your dovetail clamps just to make the sled you demonstrated. That is more than
    I paid for my table saw.

    • @AndrePrudhomme
      @AndrePrudhomme Před 4 lety

      Of course they’re going to use tons of dovetail clamps in the build! These are marketing videos to show off the variety of ways their products can be used. There are obviously some benefits to clamping on an assembly table like they’ve done in this video, but it’s by no means a requirement for building this sled.

    • @bevanstuart9013
      @bevanstuart9013 Před 4 lety

      @@AndrePrudhomme I realize they are advertising their own products. My comments were regarding the fact that most of their products are very ecpensive in Canada.

    • @AndrePrudhomme
      @AndrePrudhomme Před 4 lety

      Bevan Stuart Yeah, the clamps definitely add up - even at American prices that is $440 worth of clamps (22 clamps @ $20/clamp). I guess my point was it’s easy to build this project without using any microjig dovetail clamps and the jig itself only requires 2-4 clamps to use.

    • @bevanstuart9013
      @bevanstuart9013 Před 4 lety +1

      @@AndrePrudhommeAndre, sorry if I came across too strong. I have been looking at this dovetail concept for a while and I am having a hard time deciding whether to commit to starting a journey that I know will lead to needing more and more of their products. Thanks for replying.

    • @AndrePrudhomme
      @AndrePrudhomme Před 4 lety

      Bevan Stuart No worries - I went through the same internal debate recently when deciding to buy the Matchfit starter kit!

  • @stevenmasterson5871
    @stevenmasterson5871 Před 4 měsíci

    Just watched the video. Went on the website provided for the PDF accessories and it doesn't exist. Where do I find it?

    • @Microjig
      @Microjig  Před 4 měsíci

      Yeah, Sorry, we need to update this video.
      The plans are on our Projects page an include the accessories: www.microjig.com/post/ultimate-sled

  • @stubbs6584
    @stubbs6584 Před 3 lety +1

    I’m confused. The zero clearance insert is 24.25” long, and the base layer is only 20” wide. There’s significant overlap that doesn’t show in the video. What am I missing?

    • @muhhamad786
      @muhhamad786 Před 3 lety +1

      You flush trim with a router afterwards to ensure a consistent edge. Helps against wasting time to no avail attempting to align a hydroplaning glue joint.

  • @imowfaces412
    @imowfaces412 Před rokem

    Hopefully this reaches someone I know this video is old but I just bought the stuff for this the other day I realized my router only takes 1/4 bits can I still make this

    • @MrPhil1st
      @MrPhil1st Před rokem

      You can, but it will heat faster, as I understand-it. So take your time and be sure to make relief grooves first, because if you don't, that's a lot of material to remove for a 1/4 inch shank...

  • @SIRRONW
    @SIRRONW Před 2 lety +1

    Awesome looking sled, but too much for me to tackle..lol

    • @MrPhil1st
      @MrPhil1st Před rokem

      It is hard to do for sure. You need to have a drill press with a large capacity or find another way to drill straight to install the miter bars. Microjig's router table is also ridiculously large. Even with an extension fence, I could not easily route the dovetail tracks. I finally did-it with a squared straight edge. And lemme tell you that if you plan on glueing the laminated 1/2 inch boards like he did with dovetail clamps on a surface, you'll need to route yourself another work surface.

  • @ucla11
    @ucla11 Před 4 lety +3

    how does the front of the sled not flex open

    • @mattklein999
      @mattklein999 Před 4 lety +1

      I'm wondering this too. I'm going to try to make this as-is, and I'm assuming that since there is a miter bar on each side that it will realign each half when it goes back on the table, but I don't know if I will trust hanging this on a wall due to the front of the sled being unsupported.

    • @ucla11
      @ucla11 Před 4 lety

      I thought the same thing. I was thinking of making the center section longer so it hangs out on both sides. That way I wouldn’t cut all the way though the center section of plywood. I like the idea of having no front fence to get in the way.

    • @JamesDHendrickson
      @JamesDHendrickson Před 4 lety +3

      It doesn't flex open because both sides of it are locked into the miter track slots with large black pieces of plastic. It's not going anywhere.

    • @ucla11
      @ucla11 Před 4 lety +1

      But like Matt said once you lift it off the table saw it could be a little flimsy and that could throw it out calibration. I like the design I was just wondering how to make that aspect of the sled a little more stable.

    • @deantokarsky5176
      @deantokarsky5176 Před 4 lety +1

      I was thinking about a removable front fence similar to the back fence using same type connectors used on the removable zero clearance inserts. I assume I need to provide the longer threaded rod.

  • @tarnold99
    @tarnold99 Před 3 lety

    This says to use ½" plywood, but the instructions that come with the parts says ¾" plywood. Can you clarify?

    • @tarnold99
      @tarnold99 Před 3 lety

      And, I had purchased the 360degree sled kit just to verify.

    • @JimHaysTechGeek
      @JimHaysTechGeek Před 3 lety

      This is not the same sled as the one that is in the kit. The sled in the kit instructions is much smaller. This sled uses 1/2" plywood because the sled has two layers of 1/2" plywood making the sled thicker. I built the kit sled today with 3/4" birch plywood. It is a nice sled but I like this one better.

    • @tarnold99
      @tarnold99 Před 3 lety

      Jim Hays Thanks Jim. I did figure it out later.
      Im on my 3rd attempt to build this one. Had a router bit come lose on the last run on my 2nd attempt. Didn’t have it deep enough.
      Third time a charm??
      Appreciate the direction.

    • @tarnold99
      @tarnold99 Před 3 lety

      Thanks Jim. Appreciate the guidance.

  • @mitchblackmore5230
    @mitchblackmore5230 Před rokem

    Anyone that can follow this video without rewinding it a thousand times probably doesn't need to watch this video. #waytoofast

  • @deldridg
    @deldridg Před 2 lety

    (4:01) A lovely view of approx $650 worth of MatchFit clamps! Better start saving I think... (Aust prices)

    • @Microjig
      @Microjig  Před 2 lety +1

      We do understand this! The good news is that you can buy them in pairs and build your collection at your own pace.
      In my own shop, I have far more invested in router bits than I do in routers!

    • @deldridg
      @deldridg Před 2 lety

      @@Microjig Hehe - same here with the router bits. Actually I have a fair bit of MicroJig gear now and am building sleds and jigs like a demon. i love them! I have many clamps including the MatchFit ones - I just have to make sure they're delivered when the missus is out... I may rout a lovely dovetail right across the front of one of my my beloved workbenches tomorrow! Dovetail tracks are appearing everywhere. Almost routed a dovetail in my kids the other day so I could clamp them to their desks to do more homework! Cheers from Sydney - Dave

  • @dougcunningham1449
    @dougcunningham1449 Před 3 lety

    im confused ? , he says 1/2" plywood but the wood looks 3/4" thick

    • @muhhamad786
      @muhhamad786 Před 3 lety +1

      Laminated 2pcs of ½ on each wing of the sled

  • @lilladokka
    @lilladokka Před 11 měsíci

    You do have to spend some time setting the saw up... blade, fence, etc. But once done, the saw is great. Fairly compact which is Nice czcams.com/users/postUgkxXh-4_3-ZT1fFWP91ZV7iVqzElr0lEb-a I did get an Incra Miter Gauge which takes some setup as well. The stock miter gauge can be adjusted in the miter slot with a little painter's tape... this tightens up the side to side play a lot.

  • @hoodee1
    @hoodee1 Před 2 lety

    Disappointed in the ability to cut consistently square. The tracks didn’t hold the sled from moving around. Going to try a different rail system and the 5 cut method for placement of the rail. I do like the concept and am hoping to find lots of uses for the sled

    • @Microjig
      @Microjig  Před 2 lety

      Ed, please contact our tech support at "support@microjig.com" or by phone at (855) 747-7233. The ZEROPLAY should lock perfectly tightly once set and not allow the sled to move. We want to help you figure out the problem and replace the parts if they are not right.

  • @MrPhil1st
    @MrPhil1st Před rokem

    @Microjig Hi Morgan, I'm currently working on this project. I'm almost done, but I need you help with the spline and vertical cutting jig! If you look at the plan, there are just 2 dovetail tracks. In your video on here, there is 3 tracks which feels better to me. Could you please give me the measurements you use to space the tracks so I could make it like that? It feels like 2 inch from the bottom, then 5, then 8. Could you confirm this for me? Then there was a holder that goes on the jig that you apparently didn't give the mesurements. I'd love it if you could provide how wide, long, thick this holder is, how long and large the slot is and de distance of the slot from the end. And lastly, if you could specify if you assembled the mdf structure with just screws or screws and glue?
    I'd be very happy for these details and also to know if the attachment video made any progress towards the top of your "ever growing" list of to dos :) 😊

    • @Microjig
      @Microjig  Před rokem +1

      Mr Phil, Morgan has gone on to do his own content in his new home shop. I will try to answer your questions.
      Yes, you can certainly do the three dovetails on the vertical holder at 2", 5" and 8" from bottom to top. We generally recommend 4" on center between grooves, but that is not required.
      2" is the least we recommend between grooves or from any edge, so your plan works.
      If by "holder" you are referring to the slotted rectangle briefly shown, It is probably 2" wide by about 6" long with a 1/4" slot up the middle. The triangle is in the plan and is really just copied from a plastic office triangle.
      Finally, we do have plans to do an updated version of the entire sled plan with more details and full content on the accessories. But no release date yet.

    • @MrPhil1st
      @MrPhil1st Před rokem

      ​@@Microjig Thank you for the answers! Yeah, I saw that Morgan left about ten months ago. Woops. Do you know how thick the box joint attachment was? Did he use glue on the vertical jig in addition to the screws?
      For the vertical jig, what is the long slot's distance from the part with the tracks (in the bottom part)?

    • @Microjig
      @Microjig  Před rokem +1

      @@MrPhil1st Morgan's fence for the box joint jig was 3/4" but it can be 1/2" just as easily since it does not have any dovetail grooves in it.
      Always use glue on your constructions. The screws really are just there to hold things until the glue dries!
      In the vertical sled, the slots for the hardware are not critical. 1-1/2" from the front edge looks to be right.

  • @cheryltaylor1322
    @cheryltaylor1322 Před 3 lety +2

    Has anyone ever told you, you talk too fast? 😂😂
    Enjoyed the video, thank you!

  • @Erosgenuino
    @Erosgenuino Před 3 měsíci

    nada más que en sargentos tienes un dineral.

  • @zapadeeboom
    @zapadeeboom Před 3 lety +2

    You use 20 Dovetail Track Clamps at one point at $45 per pair. So, I have to spend $450 for the clamps to make this sled?

    • @muhhamad786
      @muhhamad786 Před 3 lety

      No one ever said that. Just whatever dovetail clamps you've got, and the rest use other clamps and weights like the rest of us do. In the end, of you don't have enough clamps, might consider that at the starting point

    • @muhhamad786
      @muhhamad786 Před 3 lety

      Kind of like the age old question of "how many licks does it take to get to the middle of the tootsie pop?". Similarly, how many clamps are enough? (Indefinite)

  • @renatomsgomes
    @renatomsgomes Před rokem

    Hard to understand why so litle subscribers in this channel

    • @Microjig
      @Microjig  Před rokem

      Well, be sure to tell all your woodworking friends to subscribe! LOL

  • @renatomsgomes
    @renatomsgomes Před rokem

    Try add metric too okey... usa is not the all world

    • @Microjig
      @Microjig  Před rokem +2

      We are actually doing so. It will take time to go back through existing plans and manuals, but all new things going forward will include metric dimensions and multiple languages.

  • @bradlange5103
    @bradlange5103 Před 3 lety +1

    Your video was probably the most informative. However slow the heck down, I had to rewind dozens of times to make sure I got it right. The people that know what they are doing which is why they wouldn't need you video. Now the ones that are new need a slow consistent and consice video. Slow down. I'm from NYC and when I'm teaching culinary arts I go slow and easy

    • @muhhamad786
      @muhhamad786 Před 3 lety

      They're are detailed plans available too. I think this was meant as the highlights. It was fast, and I've watched it a few dozen times more than you (enjoyably btw), but that was half the fun

    • @muhhamad786
      @muhhamad786 Před 3 lety

      The other half being the process to build it

  • @cravensboughner2425
    @cravensboughner2425 Před 3 lety

    Woodglut plans are amazing!

  • @ResinEssenceByCheri
    @ResinEssenceByCheri Před 11 měsíci

    Lmao you’re using $500+ worth of clamps just to glue the top on

    • @Microjig
      @Microjig  Před 11 měsíci

      There are many ways to do the clamping, but we make the clamps, and have plenty, so of course we will show them off!

    • @ResinEssenceByCheri
      @ResinEssenceByCheri Před 11 měsíci

      @@Microjig I’m clearly so so very jealous lol

    • @Microjig
      @Microjig  Před 11 měsíci +1

      @@ResinEssenceByCheri move to Florida, come work for us, you too can get lots of clamps@ LOL

    • @ResinEssenceByCheri
      @ResinEssenceByCheri Před 11 měsíci

      @@Microjig LOL or maybe there’s a contest I can enter for some more jiggy gear 😁

    • @Microjig
      @Microjig  Před 11 měsíci

      @@ResinEssenceByCheri we have done it before! Be sure to sign up for our email newsletter so you will hear about all the new stuff.

  • @steve6139
    @steve6139 Před 4 lety

    Welcome to the freak show

  • @williampenatac9832
    @williampenatac9832 Před 8 měsíci

    The runners suck. Just get hdpe miter bars. They say zero clearance. But they’re more unstable than an ex wife.

    • @Microjig
      @Microjig  Před 8 měsíci

      William, if you are having any issues with the ZEROPLAY Miter Bars, please call us at (855) 747-7233 or email us at support@microjig.com.
      We will help you get this right, or refund your purchase.
      We stand behind our products if you reach out and give us a chance.

  • @stefanbiorserud3343
    @stefanbiorserud3343 Před rokem

    Is it possible to talk more? Wood working is mainly practical not a exact science. There are always more ways if doing things. Man, isn't it about the idea instead of copying his version with the exact dimensions. Doesn't he think I could pull it off without the small forstner bit, without the plastic dovetail pieces or maple wood,...?

  • @shannongibson325
    @shannongibson325 Před 3 lety

    I did it with the Woodprix plans.

  • @bevanstuart9013
    @bevanstuart9013 Před 4 lety +3

    I like the concepts that some of your products make possible but I live in Canada and can't help but notice that I need somewhere between $300 - $500 of your dovetail clamps just to make the sled you demonstrated. That is more than
    I paid for my table saw.

    • @stevennachlas9596
      @stevennachlas9596 Před 4 lety +1

      Bevan Stuart I’ve invested in a couple of their clamps but of course you don’t need their clamps to make the table! Just some regular clamps and maybe caulk, or cheaper yet, 4-5 heavy cans of paint on top will do the job.