5 Axis Roughing 15-5 SS on DVF 5000 | Kennametal KOR-6 | DN Solutions
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- čas přidán 8. 09. 2024
- CNC Machine Shop Genius | Running the KOR-6 from Kennametal using Mastercam. 5 Axis DN Solutions DVF5000
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#CNC #Machining #Machinist
When you realize this channel could be just as big just from machine ASMR alone XD so humble
Barry's face 4:58 of the video made my day of laughing
I laugh every time I see it. It’s so unexpected
Glad i could help hahaha
Can you make a video about maintaining and repairing your maschines? That would be very interesting because i work for a maintaining company in Germany.
This video reminds me of when we'd use 1.250" diameter solid carbide Kennametal Harvi 3 6 fluters with chip splitters to do trochoidal toolpaths at 3.750" depth of cut in some pre heat treated 4140(28-32Rc) we originally started at 40IPM feed... After I got bored and ran a few parts we decided to increase it to 200IPM. 319IPM was that Mazak integrex max feed rate which we tried but it sang pretty good.. so 200IPM it was and we even got about 16 hours of roughing before we'd send it for light regrind. In this specific scenario this played most of the part in reducing cycle time from sub 21 HRS per part to 15HRS and 25MIN.
Here's the kickers, my whole team was told we weren't going fast enough to make our president happy. So we then proceeded to create lights out programs that would run roughing operations over night and during weekends.. welp.. at some point shortly after we came to the conclusion there was no pleasing our new superior (#4 of 5 in a 2.5 year span) and when times got tough they walked away from the company only to watch it almost crumble from a distance. Oh yeah they also decided to mouth off to some big customers and lie to our sister company which gave us 90% of our work. Which in turn had them pull all orders from the facility and go else where for their components. I too was washed away in the wake of this crazy experience.. but only a year later I've returned to the company to sit down with new president. I got a sweet offer, but i got a first hand glimpse of what manufacturing can do to even to one of the most elite state of the art 100% Mazak with full automation multitasking Multi-Axis shop I've ever had the pleasure of working for. They had to make money so did away with all the crazy Integrex mill turns all either sold or up for sale currently. Millions and millions of dollars invested into that project and more than half was deemed a failure.
But anyways my old team, we are all now monsters at what we do and bearing through that story i just told gave us the stepping stone we all needed to have crazy careers independent from each other present day. We even tried reassembling which is why I sat down with them again. But none of us wanted to return bc they were now a full scale production facility no longer doing prototyping, high end aerospace work,or gas and oil cash cows, you know big boys and girls only stuff.
Manufacturing is fun!🙃
That is awesome you guys were able to get to the level of lights out manufacturing. It is unfortunate that you guys had so much talent at the company and it is overshadowed by bad management.
Barrys face at the end is priceless
😂😜💪
Probably my favorite employee at Titan's facility, hands down. 💯
Lol gets me every time too
This is awesome I’ve only discovered this channel a couple of weeks and has helped me immensely in programming and learning what I’m doing wrong
Damn those cuts sounded great for such a long tool and no coolant!
Barry is the best 4:57 love you dude xD
😂👍💪😜
Lol he is pretty awesome. But I fear for my materials life if I leave it alone with Barry 🤣🤣
The equipment you get to run is next level! 😎👍💪
Tool load and feed rate are so important on my job as well as SFM chatter is always an issue and you gotta learn how to keep the too pressure correct to keep the cycle time down and the piece count up enough .
I like the chip piles, My lathe will top off that 55 gallon barrel in a matter of a few minutes under full load! We have a chip pit and make a 20 yard roll off full of chips about every week lol Turning heavy mill rolls for making medium section steel
Lol There goes Barry drooling again 😂
Lol I had to chase him away with the water hose
I enjoy your demonstrations learning a lot. Thanks for being there and teaching this old timer.
I appreciate this channel for the amazing knowledge transfer. A lot of companies wouldnt dream of doing this, because of the secrets etc. So Thank you so much. This interests me sooo much
This is why we need to get 3d printing evolved . There is sooo much wastage. also regarding the coolant so we can see. you can run minimum pressure and low flow. please use it, we can still see. and Id rather your tools lasting more than 1 job!!
I know the footage may not look as clean as this, but I'd much rather see coolant used with more power on the spindle. At least for roughing.
Nice looking cuts love that sound of the chips hitting the camera!! Look forward to the finishing hopefully we see the mastercam programming to go with it!!
A small detail, but important:
I really like how the tool path speeds up around the outter small radii, to keep the chip load constant.
Mastercam does this, but I haven't seen Fusion360 being able to do it, yet.
It is done automatically on Siemens controllers by default when using cutter comp
MAZATROL smooth series controllers as well.
Even haas controllers do this from what I have experienced, but only when using cutter comp. I guess it makes sense though, as the feed of the tool edge remains constant so the tool center has to speed up to keep the edge moving fast enough on outer corners and radii (and slow down for inner ones)
@@j.e.honiball1327 Does it recalculate the displayed feed rate too (as in display the corrected feedrate on the tool center)?
@@Sketch1994 I don't remember, but I don't think so
barry is loving those chips haha
Hahaha good times bro
🤣🤣 he gets a little excited
How i see every titan's video : 4:58
Adding the tool price is very cool & something I wanted as a guy who knows little. I just assume they are top of the line tooling/foxtures
I recognize that Elijah work holding there. We use it too!
Lordy! If I even looked at that tool wrong, it would snap in two!
Lol it is unsettling when you have a tool sticking out this far. The projection length on the endmill was 5”. But with the right chip load it will purr like a kitten
Robotics and technology is my life.
The Barry stamp of approval says it all
Sir my name is Ahmed and I am learning mechanical engineering from your channel.
Thanks bro, great content.
Thanks for watching!
Damn good video. Great explanation.
Smart people. Love it.
Gotta love it😍
Wind Release: Rasenshuriken
What's the heat treated condition that the 15-5 PH is in?
Kennametal endmills are so good
I'm curious why you didn't chuck that first long Endmill up to the TOF's. Also there's about an inch extra of flute not being used. Just getting that extra length of hangout down would've eliminated any chatter.
I'd imagine it has to do with the Safe lock feature built into the tool shank. The safe lock features on the shank have to line up with the locking mechanism in the holder.
4:58 Boom 🤣😁
If you locate the center of the part for datum’s, what kind of repeatability to you get from those expanding pins?
Do this on the UMC-750SS
Do they sell necked end mills or do you have to neck them yourself? Only necked endmill I’ve used was ground by one of the machinists on on shop floor with our cnc grinder …? I’m not a machinist.
Yes they have necked endmills in several different endmill styles
Yes sir they sell them necked
@@barrysetzer thx man ill take a look love you guys
So... This machine is, basically, DMG Mori's Monoblock series counterpart, and can be also used as carousel lathe? Or, C-axis can't shift into spindle mode in this machine...?
Not at all, if you were to compare a deckel maho to this doosan, it would be a DMU 70, it cannot turn, the ones that can turn dont shift, they use a torque motor.
What are the benefits of the Kor6 vs the harvi 3? Seems like similar tools.
4:58 hhhhhhhh nice end 👌
😁😁😜😜😜
One of my favorite endings ever
When it's cooled later, doesn't the size change?
what is SSM,MMPR,RADIAL AND AXIAL.. PLEASE HELP ME
i find plastic to be hard to cut because of its feathery chips that are still attached at the top
Use a polished aluminium cutter, if you still have issues use a down cut tool (spiral downward)
Man a video like this when they run the tools try must cost alot from the tools lol
Especially when machining in steel tbh
Man you might be surprised. I know i was, when i started working here
@@barrysetzer I mean without coolant the tools must really not have a long duration in stainless steel tbh
What condition is that 15-5 in?
Did you get much tool push off on such a long tool?
You guys didn’t educate your tool about the positives and negatives of pulling out? You NEVER pull out… totally worth the risks
Damn that’s a long endmill those are so expensive in that diameter. I worked with this guy who’s been machining “30 years” he would use an endmill this size just for facing material😂
What type of tool holder is that?
Kennametal Hydroforce we have them at titansofcnctooling.com
It should 'sing' -just a little -)
Technically the tool can still pull out. But if that happen then your guaranteed to have a lot and bigger problems then just tool pull out xD
Почему так мало оборотов?
How bout making a custom cleaning tool which uses TSC so the machine can clean itself?
Too funny. Literally designed this yesterday 😂
@@barrysetzer no joke, i want to build one too^^
Yeah, and its kinda nice that we have the metal printers, so it should be awesome. Now stop exposing my future content 😂
@@barrysetzer :D
@@barrysetzer im excited what you came up with :)
What's up yaw
What's up pitch
What's up roll
I personally would never use such a long tool.
When demonstrating the abilities of machines and cutters you are working in a perfect environment in a production shop things are different I would have started from the top with a tip tool then finished as the demo did with a long cutter
Man, what a waste of material...
What a naive comment.
@@max_eley spot on 😂
@@LoneWolfPrecisionLLC Bro.. You see these morons on every CNC machining video, they are for sure trolling, and im not going into the many reasons you would billet machine something.