How a Shinkansen Bullet Train Factory is Made in Japan

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  • čas přidán 1. 06. 2024
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    The JR Central Hamamatsu Workshop aka Train Factory is the one and only location in Japan that conducts a complete overhaul inspection that fully disassembles, repairs and reassembles the Tokaido Shinkansen bullet trains, the most popular and busiest train line in Japan. This is how everything related to a Shinkansen and bullet trains are made in Japan. The JR Central Hamamatsu Workshop started as a repair shop in 1912 for steam locomotives and over time as technology evolved, so did the workshop servicing trains across the ages from electric locomotives, electric trains and now shinkansen. Today there are a total of about 1300 hardworking JR central staff and affiliated workers who come together at the factory to ensure that all their shinkansen trains are operating at peak performance and safety. In order to maintain and service the Shinkansen, the workers must be taken it apart section by section and then piece by piece as each must go through a strict and rigorous inspection process. This requires for each piece to be transported to various areas of the plant so different teams can work on the different sections simultaneously, hence the requirement for so much space. In fact, the workers are divided into 4 teams - body, parts, undercarriage and inspection. Each worker, required to master a unique set of skills for their section before being allowed to service the train. The Hamamatsu Workshop Factory works on, up to 4 Shinkansen at one time. In fact, they inspect and repair about 50 Shinkansen, 800 carriages, each year! And each train must pass 4 levels of periodic inspection, with each level becoming more exhaustive. Inspections are performed every 48 hours, then every 60,000km about 45 days, after that every 600,000km about 18 months and finally at 1.2Million km or every 36 months, which again is the most detailed inspection as it’s a complete teardown, repair and rebuild taking about 14 days to fully complete and the very inspection that I’m showing you today.
    *Correction the undercarriage is tested at 186mph not 806mph.
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    *Some of the the intro footage was not filmed in the Hamamatsu Workshop
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Komentáře • 2,3K

  • @PaolofromTOKYO
    @PaolofromTOKYO  Před 2 lety +504

    *Correction the undercarriage is tested at 186mph not 806mph.
    tokyozebra.com/mij Watch more of my Made in Japan videos
    tokyozebra.com/tz Check out what happens behind the scenes in my life on my other channel Tokyo Zebra
    tokyozebra.com/merch Help support the channel and get my Tokyo Merch
    Get 10% off with my link on Squarespace - squarespace.com/paolofromtokyo

    • @jelly1639
      @jelly1639 Před 2 lety +4

      You make my life so good

    • @chriswang119
      @chriswang119 Před 2 lety +4

      cant wait to visit Japan again this year after covid restriction being lifted, see you soon ~

    • @Pharphette
      @Pharphette Před 2 lety +5

      i will not forgive

    • @ropro9817
      @ropro9817 Před 2 lety +4

      Great video! It's crazy how clean that maintenance facility was! So clean it looks like it could be a Tesla factory!

    • @BeybladeStar01
      @BeybladeStar01 Před 2 lety +3

      I love your videos they are so cool can't wait to see your next videos🥰🇯🇵😘!

  • @19900723
    @19900723 Před 2 lety +2900

    The Shinkansen is one of if not the most safest transportation methods in the world.
    Over the Shinkansen's 50-plus-year history, carrying over 10 billion passengers, there has been not a single passenger fatality or injury on board due to derailments or collisions.
    Mad respect for the workers!!!

    • @tomlaw8788
      @tomlaw8788 Před 2 lety +295

      More still, it has the lowest delay rate of all public transport systems. That kind of precision...madness

    • @NikitaOsito
      @NikitaOsito Před 2 lety +120

      I'd be very interested to see a Japanese railway control center. I was able to visit one in the United States and was surprised how old much of the technology was. I'd be curious to see how different they are in Japan.

    • @eclipse4995
      @eclipse4995 Před 2 lety +69

      The average delay of Shinkansen is 24 seconds per train, but this includes the time when trains are delayed for several hours due to disasters.
      Actually, there are very few delays that you can feel.
      In addition, in spite of this accuracy, there are 432 trains per day (17 one-way trains per hour) on most days.

    • @Kronos0999
      @Kronos0999 Před 2 lety +15

      Don't jinx it

    • @Boomdizzle99
      @Boomdizzle99 Před 2 lety +73

      @@maeudaou7347 no there hasnt...not the shinkansen. Youre mistaken. Theres never been one reported. There has been regular train accidents. Last accident for a regular train happened in 2005. Theres a difference here. Regular train vs bullet train.

  • @GarrusN7
    @GarrusN7 Před 2 lety +1778

    My God I didn't realize maintenance was THAT thorough! No wonder it's so safe.

    • @durimmiziraj4815
      @durimmiziraj4815 Před 2 lety +190

      Its japan, it shouldn't be a surprise. I work with a car manufacturing company, and whenever we have cars that go to Japan, we double down on the quality inspections. We call it a "japan control". When a Japanese person buys a brand new car, they bring flashlights and magnifiers to check for the smallest defects. If somethings out, then they shame that car company in the newspapers. This is apparently a standard for the industry, no one ships cars to Japan without doing this.

    • @durimmiziraj4815
      @durimmiziraj4815 Před 2 lety +87

      @@thedarkgreenmarine2100 If everyone would start acting like the Japanese, then we would have this standard within a day.

    • @bigbrotherdsad6535
      @bigbrotherdsad6535 Před 2 lety +33

      @@durimmiziraj4815 it would cost too much money and we all know how greedy companies are.

    • @durimmiziraj4815
      @durimmiziraj4815 Před 2 lety +28

      @@bigbrotherdsad6535 You as a customer decide if you want their services or not. If all of us request the highest standard from our service and product providers, then the bad ones will go bankrupt within a year. The same thing goes with government.
      In Japan, the people are in total control of their government, the government does not seek foreign credit, but instead takes loans from their own people (who save at least 50% of their income).

    • @durimmiziraj4815
      @durimmiziraj4815 Před 2 lety +15

      @@missplainjane3905 Its the japanese consumers that bring flashlights and magnifiers. They are the ones that set the standard for the rest of the supply chain.

  • @zokkon9614
    @zokkon9614 Před 2 lety +440

    I'm Japanese but have never seen footage of the Shinkansen factory like this before. Biiiig thumbs up for you. Great job!!

    • @voutoo7899
      @voutoo7899 Před 2 lety +3

      @@missplainjane3905 lol dafuq I know this is my first time talking to a japanese person as well 😂😂😂

    • @voutoo7899
      @voutoo7899 Před 2 lety +1

      This is my first time seing a real japanese person lol

    • @makoygaara
      @makoygaara Před 2 lety +1

      @@missplainjane3905 LMAO! What is this a school project? Thesis?

    • @possessedllama
      @possessedllama Před 2 lety +1

      Look up 新幹線なるほど発見デー :)

  • @ricdale7813
    @ricdale7813 Před 2 lety +481

    I am astounded how clean and organized this factory is. We have massive Train yards in the US but they cannot compare to the cleanliness,automation and order and out right ergonomics of this Shinkansen Factory. I have been in highly automated and quite advanced manufacturing facilities in my time and this is close to SpaceX and NASA level Production processing.

    • @colliecandle
      @colliecandle Před 2 lety +2

      The outstanding difference is 'Spacex' and Nasa are both fake AF, while Shinkansen deals with REALITY. Anyone who STILL believes either nasa or all other so called 'space' agencies represent reality or truth, is either willfully ignorant or just plain stupid.
      Please research the subject - i know all the 'space' fanboys are in denial, but truth is NOT negotiable.

    • @ricdale7813
      @ricdale7813 Před 2 lety +12

      @@colliecandle You are delusional. Flat Earth much?

    • @gwot
      @gwot Před 2 lety +14

      well, he said this is the only place that maintains the Shinkansen, and it is also the most popular train. I bet it's also a federal company. Not surprised by Japanese standards that this is at this scale seeing how Japanese train systems are #1 in the world by a huge margin. Still impressive though, no doubt.

    • @jonteet
      @jonteet Před 2 lety +1

      @@colliecandle does researching in this case mean watching youtube videos?

    • @RsOnTheStreetS
      @RsOnTheStreetS Před 2 lety +1

      This factory is made for one train type only, because of this the automation is more easy. Would someone bring a different train type to them, they would ask if this is a spaceship, i guess. Everyone is skilled for one or two positions in the process. to be fast. This work must be realy boring, when you do the same shit, day by day.

  • @mikarinrolls
    @mikarinrolls Před 2 lety +975

    I’m actually impressed that Paolo was able to get JR’s approval to film this. Such a good video! Thank you ☺️

    • @laodemuhammadmasudsar4677
      @laodemuhammadmasudsar4677 Před 2 lety +46

      Soon he will get more approval. This chanel such us portofolio

    • @brixxjones8093
      @brixxjones8093 Před 2 lety +8

      Paolo ur so Lucky to have the opportunity to Film it 👍👏

    • @dragopy2410
      @dragopy2410 Před 2 lety +32

      This channel has a lot of people watching and his interviews are very impressive.
      At this point, I think any company/business that proud of their work would want to get filmed by him.

    • @lyrand6408
      @lyrand6408 Před 2 lety +36

      True, but he has yet to receive the approval to film a Day in the Life of a Gundam Pilot episode. It might take a while, but he'll get there.

    • @TheducksOrg
      @TheducksOrg Před 2 lety +7

      it's really interesting what they've made him blur though!

  • @bozoone3781
    @bozoone3781 Před 2 lety +572

    Having worked in various manufacturing plants in the US for over 30 years, I am always amazed at the level of concern for safety in Japanese plants. We can't seem to go a week without someone get hurt or, plant property being damaged😒 Thanks for taking us along👍

    • @mistermood4164
      @mistermood4164 Před 2 lety +39

      It’s a management issue, not a labor one

    • @ppppw2
      @ppppw2 Před 2 lety +24

      I always love these videos, mostly for scrolling down to the comments and seeing how USA people react.

    • @ukeyaoitrash2618
      @ukeyaoitrash2618 Před 2 lety +33

      @@ppppw2 "So this is what a functional country looks like?"

    • @Unreasonable_Gaming
      @Unreasonable_Gaming Před 2 lety +19

      @@mistermood4164 it's also a labor problem, people just don't give a fuck

    • @mistermood4164
      @mistermood4164 Před 2 lety +18

      @@Unreasonable_Gaming some might but with good wages, benefits, work culture and autonomy, you will be able to attract and retain quality workers. When management treats labor as an expense rather than an asset than you get low quality work

  • @niklasw.9660
    @niklasw.9660 Před 2 lety +455

    Using tray molds for every part and tool is such a good design. Japan always delivers when it comes to good user experience, they are always thinking about how the end user will encounter the least possible errors, amazing.

    • @LordSither1
      @LordSither1 Před 2 lety +13

      same thing when i worked in aerospace. easier to know all the parts are there.

    • @UrMomGreen.
      @UrMomGreen. Před 2 lety +11

      Using those trays will minimize human error

    • @atshinkansen7439
      @atshinkansen7439 Před 2 lety +9

      I could really use something like that when disassembling my model trains (and yes, I do have model Shinkansen. In fact, I have one disassembled right now for DCC conversion.)

    • @deathseed1
      @deathseed1 Před 2 lety +2

      My OCD loves it!

    • @ferocitees247
      @ferocitees247 Před 2 lety +4

      The Japanese learned it from an American named William Edwards Deming..

  • @alexchainey.
    @alexchainey. Před 8 měsíci +8

    If Japan applies this level of manufacturing and assembly into militarizing, the World will see another SuperPower.

    • @ghostxl8525
      @ghostxl8525 Před 2 měsíci

      the world already saw the power of the japanese army and it wasn't good for asian countries

  • @RV-rs5zr
    @RV-rs5zr Před 2 lety +453

    Seeing how detailed their maintenance and repair system for the Shinkansen is truly mind blowing.

    • @zulawoo
      @zulawoo Před 2 lety +9

      It explains the insanely precise safety and punctuality rates.

    • @5tyxx
      @5tyxx Před 2 lety +6

      This maintenance level is 9000 for sure.....puts North American maintenance of ANYTHING to shame

    • @knightwolf3511
      @knightwolf3511 Před 2 lety +2

      @@zulawoo and cleanness

    • @samuraiboi2735
      @samuraiboi2735 Před 2 lety +2

      @@5tyxx tbh almost every country doesnt maintain their trains properly and end up having crashes.

    • @ArthurD
      @ArthurD Před 2 lety +1

      @@5tyxx you haven't seen eastern european level of maintenance, compared to japanese it's nonexistent.

  • @H0WIE
    @H0WIE Před 2 lety +495

    Paolo always producing the goods 🙌🏼

    • @jwlms
      @jwlms Před 2 lety +4

      It’s true! And what an honor it must be to be allowed into these facilities! The quality of his videos has become better than some actual television series.

  • @HirachieOfSociety
    @HirachieOfSociety Před 2 lety +15

    As someone who works in a diesel shop repairing trains for one of the largest NA train companies... This factory is beyond clean and organized.

  • @channelmomochan
    @channelmomochan Před 2 lety +70

    I'm Japanese, but I've never seen the Shinkansen in such detail.
    Thank you.
    My daughter is also happy to see

  • @takawaka3282
    @takawaka3282 Před 2 lety +10

    日本人でもほとんど見た事ない貴重な動画です!
    ありがとうございました😊

  • @hayz9338
    @hayz9338 Před 2 lety +24

    What’s hit me so hard is that they developed a realistic business model that ensures quality and safety while raising revenue.

  • @arielsegieda4209
    @arielsegieda4209 Před 2 lety +5

    its unbelievable that a workshop that repairs gigantic machines is so clean, cleaner than my living room, Japanese culture is from another planet

  • @Txepetxcc
    @Txepetxcc Před 2 lety +24

    The trays , the point and call. The colours, the warning sounds being melodic tunes instead of sirens . Their exquisite safety planning . Oh Japan. No wonder they have great engineering history

  • @reditaliangirl
    @reditaliangirl Před 2 lety +31

    My husband works in a train factory in Italy, I shared the vid with him, so happy to see the same job in Japan. Thank you soooooo much

  • @justincosplay
    @justincosplay Před 2 lety +307

    this channel keeps getting better and better ...amazing access and filmmaking !!!

    • @jackie_stones
      @jackie_stones Před 2 lety +2

      Back at it again! 💪

    • @documentaryindonesia
      @documentaryindonesia Před 2 lety

      yup : Access!! I've been trying to approach MRT Train Maintenance in Jakarta with no luck!!

  • @eveningrice
    @eveningrice Před 2 lety +9

    Japan, setting the standards for the workplace everywhere, in tech, in engineering, in service, in everything.

  • @TheKeithvidz
    @TheKeithvidz Před 2 lety +3

    the thousandth time Japan impresses me.

  • @cajunaidi1975
    @cajunaidi1975 Před 2 lety +178

    The work ethic and focus for safety and perfection is impressive.

  • @TheErickTrick
    @TheErickTrick Před 2 lety +83

    Nothing beats Japan's cleanliness and attention to detail! I work for a an automotive assembly line in Canada, and we've never been this clean and organized! 😂 This video is one of my favorites so far from Paolo! Great and awsome as always, Paolo!

    • @sonarsphere
      @sonarsphere Před 2 lety +1

      Don't be distracted by that stuff. Result is what matters. If it works and it's cheaper, it's better.

    • @kintsugi4473
      @kintsugi4473 Před 2 lety +17

      @@sonarsphere you pay the quality,you pay less you get less

    • @junrosamura645
      @junrosamura645 Před 2 lety +6

      @@sonarsphere That's a chinese way of thinking right there. Sure, it will work cheaper at first but then it all falls apart sooner rather than later.

    • @aschryu1682
      @aschryu1682 Před 2 lety

      @@sonarsphere youre chinesse 100%

  • @notoscam8406
    @notoscam8406 Před 2 lety +30

    That's why Japan is trustworthy when it comes to maintenance of trains even in other countries. Trains from Japan are also use for long term in other southeast asian countries.

  • @fly-navy
    @fly-navy Před 2 lety +118

    There are a ton of parallels to aviation maintenance in the way they maintain these trains. From tool control to part control to the inspection intervals. It makes sense, since the Shinkansen is about as fast as one! I got to ride on the Hiyabusa once and holy smokes was that fun. I've always loved Paolo's videos but this one is especially awesome for a nerd like me lol

    • @opsimathics
      @opsimathics Před 2 lety +9

      you wish the aviation industry had this level of workflow

    • @mookiestewart3776
      @mookiestewart3776 Před rokem +1

      @@opsimathics I don’t think workflow means what you think it does

  • @MatildaHinanawi
    @MatildaHinanawi Před 2 lety +242

    That's such a monumental undertaking, and it's actually pretty relieving to see that they have those tray molds for EVERY part AND tool because there are SO MANY steps in the process and equally many that can go wrong if done without utmost care.

    • @iMperialxy0
      @iMperialxy0 Před 2 lety +14

      Totally agree. This method of putting the material and tools in their own specific spots is called 5S and originated in Japan. It is used to reduce the risk of possible errors during the assembly process due to worker misbehavior.

    • @suryatejas3013
      @suryatejas3013 Před 2 lety +2

      I agree they have achieved high level excellence in ergonomics and seeing the repairing facility makes feel as though I am in a aircraft maintainance hangar.

    • @KeanKennedy
      @KeanKennedy Před 2 lety +5

      Yeah seeing them strip the train down to bolts prior to putting it back again, I was getting visions of "Where did this bit go? Ah, probably didn't need it"

  • @Ubuliasan
    @Ubuliasan Před 2 lety +231

    As someone who appreciates orderliness, organization, and making sure everything is in its place, I just adore all these videos of the Japanese people having everything taken care of to a 'T'! It makes it so hard going to work the next day with my American coworkers... I'm constantly picking up the slack, but in the company I work for right now, we can't fire people when they don't perform well because covid has slowed people applying to work for said company. Urrrrgh. So my goal is to advance and work in an office career within the company and hopefully, one day become a person to help with the flow of productivity and make sure everything is done right (fewer mistakes means higher efficiency and less time wasted! Just like how my dad would scold us kids for not doing a good job the first time and making us go back to do it again... which wasted our free time even more than trying to have more free time by doing a quick but sloppy job the first go-around).

    • @liizzset
      @liizzset Před 2 lety +10

      Good luck my friend. Hope you make it to your dream. You can do it. But don't overstress yourself. It would be bad for your mental health.

    • @MrAlipatik
      @MrAlipatik Před 2 lety +1

      ur not gonna last a month.. lol

    • @NikitaOsito
      @NikitaOsito Před 2 lety +10

      I loved the parts trays they had for reassembly. I wish I had stuff like that when working on my car. I try to organize everything as best I can but I'm always worried I missed something.

  • @sofiacasagrande1067
    @sofiacasagrande1067 Před 2 lety +13

    Japan really is the best country in the world. They really put their heart in everything they do

  • @OP-hw4xj
    @OP-hw4xj Před 2 lety +16

    You're raising the bar quite high Paolo. The quality is matching documentaries with full teams behind them. Really nice work, keep it up!

  • @jeremiahm_8626
    @jeremiahm_8626 Před 2 lety +183

    Japan, a country like no other! The precision and how thorough the process from start till the very end is just immaculate. This should be the standard that needs to be practiced all over the world, but then again it’s Japan 👏🏼👏🏼👏🏼

  • @KalmadoRide
    @KalmadoRide Před 2 lety +39

    *taga dito lang ako sa Hamamatsu lagi kong nakikita sa labas to, ganyan pala itsura sa loob, congrats paolo ikaw lang nakagawa sa content na yan! SOLID!* 🇯🇵🇵🇭

    • @deantan4080
      @deantan4080 Před 2 lety +1

      Sana magkaroon rin tayo ng ganyan na pag repair sa Pinas

    • @hesdam4935
      @hesdam4935 Před 2 lety +2

      @@deantan4080 Baka hindi. Railway infrastructure in the Philippines is underdeveloped and underperforming. Sad.

    • @deantan4080
      @deantan4080 Před 2 lety

      @@hesdam4935 darating rin ang panahon. Nagsisimula na rin ang pag gawa ng mga bagon linya kaya naging emotional ako noong napanood ko ang video na ito. Sana talaga kahit 25% nito ma achive ng ating bansa

    • @mlc807
      @mlc807 Před 2 lety +3

      I agree. Everytime I watch Paolo's content about Japan, I always wish na sana mangyari din to sa Pilipinas. Sadly, our country is underperforming due to many problems including corruption. Hopefully one day, makaranas tayo kahit konting advancement at ginhawa.

  • @afizi1213
    @afizi1213 Před rokem +8

    We are also very impressed with the progress of this great Japanese country, not only advanced in technology but also in the development of human security

  • @5chevin5
    @5chevin5 Před 2 lety +51

    Just as clean, professional and organized as I expected, but still fascinating. Living in Japan I come across things daily that continue my amazement of this country. 57 years of Shinkansen, 10 billion passengers, 0 fatalities......and this is why.

    • @catsbyondrepair
      @catsbyondrepair Před 2 lety

      Actually one crashed in to a dump truck killed all passengers on board. They buried with all deceased passengers on board.

    • @5chevin5
      @5chevin5 Před 2 lety +2

      @@catsbyondrepair I cant find any articles on that, when/where was this? Everything I can find shows zero fatalities caused by crash specifically. Even so, remarkably safe and efficient over a 50+ year span.

    • @catsbyondrepair
      @catsbyondrepair Před 2 lety

      @@5chevin5 cause it was buried.

    • @missplainjane3905
      @missplainjane3905 Před 2 lety

      @@5chevin5
      1) Do you consider Japan as a highly developed and advanced country ?
      2) How would you personally rate Japan (from culture to technology, architecture, food, local products, scenery/landscape, standard of living/quality of life, etc.) on a scale level of 1 to 10 ?
      3) What is your overall impression with the Japanese people ?
      4) If you have 3 words or more to describe Japan, what would it be ?

    • @hanay6956
      @hanay6956 Před 2 lety +11

      @@5chevin5 She was lying in other comment of this video as well saying she saw only one car while staying in Japan. I guess she is probably anti-Japan Korean pretending to be Japanese or something.
      >They buried with all deceased passengers on board.
      BTW, I remember this actually happened in China not in Japan.

  • @Non_Of_U_business
    @Non_Of_U_business Před 2 lety +115

    As a model train collector and all things trains in the US, the Shinkansen train system is japans flagship of all train transportation methods in the world! Thanks to Paolo for taking his Video series to this level! Outstanding presentation in film production! PLEASE produce more on the Shinkansen because we know there is more history about this fabulous way of safe travel in Japan! BRAVO!!

  • @HeliNoir
    @HeliNoir Před 2 lety +136

    I must say, riding the Shinkansen was one of the very exciting part of my trip in Japan. On time, fast, comfortable, very convenient! So cool to see how much work is put in maintaining these monster machines to make sure it’s always safe.
    I wish the trains in US are maintained with as much care as this.
    Only 🔰

    • @dansmith1661
      @dansmith1661 Před 2 lety

      They are unionized, so little chance of that.

    • @chefany01
      @chefany01 Před 2 lety

      How expensive was it to ride it?

    • @aleks-33
      @aleks-33 Před 2 lety +11

      @@dansmith1661 yeah, dumbass. The problem is a union, not the huge amounts of money automobile industry invested into lobbying politicians so they would build more highways and less trains. Also, the rails Amtrack runs on are privately owned so they can't maintain those. You're a fucking joke.

    • @aleks-33
      @aleks-33 Před 2 lety +7

      @@dansmith1661 PS: every worked you see in this video is unionized too, sheep.

    • @user-qe5fd4qs3q
      @user-qe5fd4qs3q Před 2 lety

      But the price of Shinkansen are really Expensive , not far from the plane

  • @elisamilan
    @elisamilan Před 2 lety +3

    I love that the robots play music as they drive things around. It's so cute haha

  • @SuperGaijin
    @SuperGaijin Před 5 měsíci +1

    I used to be an aircraft mechanic and am now working in industrial maintenance.
    My eyes sparkled when I saw the parts kits!!!, reminds me of how organized and meticulous aircraft maintenance was.
    I'd kill to work there, just for the training program, clean facilities and safety culture alone.
    JR Give me a visa and job pls.

  • @hamanakohamaneko7028
    @hamanakohamaneko7028 Před 2 lety +89

    Woah! It's Hamamatsu, my hometown!
    (Note: Not exactly a railway utopia. Despite the population of the city being similar to Amsterdam, only 6% of commutes are by train and 65% by car. The city is the birthplace of Honda and Suzuki)

    • @catsbyondrepair
      @catsbyondrepair Před 2 lety +1

      Lol cars are extremely rare in Japan

    • @hamanakohamaneko7028
      @hamanakohamaneko7028 Před 2 lety +15

      @@catsbyondrepair Look outside. I can guarantee that at least one of them was partly in Japan at some point. Cars are only rare in the middle of megacities like Tokyo or Osaka

    • @catsbyondrepair
      @catsbyondrepair Před 2 lety

      @@hamanakohamaneko7028 i traveled Japan only saw one car

    • @hamanakohamaneko7028
      @hamanakohamaneko7028 Před 2 lety +3

      @@catsbyondrepair That's impossible lol. I think you are lying. Unless you only went to Tokyo/Osaka

    • @hamanakohamaneko7028
      @hamanakohamaneko7028 Před 2 lety

      @@missplainjane3905
      1) yes
      2) 9
      3) practically no future

  • @Czechbound
    @Czechbound Před 2 lety +50

    Thank you to the Central Hamamatsu Workshop for allowing this video to be made. They should all be very proud of their work there. A great combination of technology and skilled workers. I worked in a train factory in America. It was dark and dingy, and it looked like the only "technology" was an overhead crane. It built the most modern diesel-electric trains in America. This factory is lightyears ahead of that. And with each train in service being, on average 18 months after this full teardown, I would feel very, very safe on a Bullet train. And they even repaired Wolverine's claw marks from the roof 🙂

  • @PushkarSheth
    @PushkarSheth Před 2 lety +74

    I have been taught about "Japanese Bullet Trains" since i was 8 years old. Watching them getting inspected is awesome. Thank you for making this video! Next Demand - "A day in a life of a Shinkansen Pilot/Driver/Engineer"

  • @subarusensei3685
    @subarusensei3685 Před 2 lety +7

    I love how EVERYTHING these engineers take out has a foam cutout for the part. that's saves so much in organization

  • @aisadal2521
    @aisadal2521 Před 2 lety +47

    It's super cool knowing how these amazing trains were built!

  • @kirbytorresph
    @kirbytorresph Před 2 lety +68

    when we first visited Japan, we made sure to ride the Shinkansen. It was a bit pricey for us but the experience was worth it for me. Seeing how it is regularly maintained and the extent of the maintenance work makes me appreciate the cost of the experience.

    • @richcast66
      @richcast66 Před 2 lety

      how much did it cost?

    • @PrograError
      @PrograError Před 2 lety

      @@richcast66 I Heard it's about ¥150,000? It's definitely an experience...

    • @kirbytorresph
      @kirbytorresph Před 2 lety +2

      @@richcast66 the ticket from Tokyo to Osaka cost us around 13,000 JPY

    • @richcast66
      @richcast66 Před 2 lety

      @@PrograError That has to be some bundle price? That is a lot for a round trip

    • @richcast66
      @richcast66 Před 2 lety

      @@kirbytorresph And are there luxury class tickets? or is that standard across the board?

  • @T.K.9
    @T.K.9 Před rokem +2

    This is like the overhaul's passenger jets get after they reach a certain amount of flight hours/miles. In this case its the Shinkansen. Fascinating

  • @kevinfunes1815
    @kevinfunes1815 Před 2 lety +70

    This is awesome! They are building the first bullet train in the USA here in Texas! It's supposed to connect Houston to Dallas. They're calling it the "Texas Shinkansen" because it will have the same N700 Shinkansen Model and will be operated by the same systems that JR Rail uses. However, COVID delayed the plans to start construction so we probably won't see it complete until the next 10-15 years which is very unfortunate. Most of us Texans are beyond excited to have a new and quick convenient way to travel upstate and downstate, and the opportunity to experience Japanese technology!

    • @Unreasonable_Gaming
      @Unreasonable_Gaming Před 2 lety +18

      I just hope it's maintained as well and on time as much. Probably not because of poor management and union workers not caring

    • @CyPhi68
      @CyPhi68 Před 2 lety +3

      Good to hear. We need this in high traffic density areas. Maybe high gas prices will give this project a boost. With fossil fuel cost subject to the whims of international politics and conflict, local power generation has a good future. Texas has the largest installed wind turbine power generation capacity of any state.

    • @blu-rae864
      @blu-rae864 Před 2 lety +16

      I'd be surprised if it even gets started. The automotive industry is very powerful in the states, and they maintain that power by keeping public transportation shit.

    • @naturalthing1
      @naturalthing1 Před 2 lety +1

      We don't need bullet trains from Dallas to Houston. That's just asking for trouble. Japan and Texas are completely opposite in culture and demographics

    • @naturalthing1
      @naturalthing1 Před 2 lety +1

      @@kevinfunes1815 It does...we don't have a high percentage of people of sub-Saharan descent nor do we have white trash in Japan. Bullet trains like the ones we have in Japan will never work in Texas. I live in both DFW area and Tokyo. Business professionals would rather fly to Houston, it's faster, safer and cheaper

  • @heba6890
    @heba6890 Před 2 lety +47

    Very impressive. I'm exhausted just watching all of what goes in to making these safe. No wonder it has a spotless safety record. One thing I noticed right from the beginning is how dang clean everything is, especially the floors, and everything's very organized! I love this about Japan. Thanks for this clip.

    • @julesverneinoz
      @julesverneinoz Před 2 lety +4

      Cleanliness should be standard in mechanic workshops, if nothing else they save time and money in the long run. Accidents happen when you have errant parts in places you don't expect and if you drop anything (as you definitely would) it's hard to find it again unless it's clean. All these adds up to time spent in servicing which decrease the number of trains you can maintain.

  • @NickPR87
    @NickPR87 Před 2 lety +74

    This is easily the most interesting type of series Paolo produces. The amount of work put into making these happen is insane and can easily rival some of the mediocre stuff shown on TV. Tremendous job as always! 👍

  • @kashyappatel9843
    @kashyappatel9843 Před 2 lety +7

    The factory is so clean……not even a single drop of oil I am able to see.
    Very impressed 😳

  • @georgeseal8463
    @georgeseal8463 Před rokem +9

    Great video!
    Incredibly this huge facility is not really a factory but a maintenance workshop! Its basically the rail equivalent of a MRO (Maintenance Repair Overhaul) aviation facility. The train is rebuilt just like an airliner and with the same level of attention to safety. No cost is spared.
    Also their workflow is excellent. Putting everything in special purpose trays is great. In aviation MRO everything must be documented, to the last component. This makes It easy and foolproof.
    The repainting process was awsome. In airliners the process is much less automated.
    It's a shame that the Mitsubishi Regional Jet will not be built. Japan should really make airliners, they would be the safest in the world!

  • @marqbarq5977
    @marqbarq5977 Před 2 lety +43

    This is machinery that is only found in a shop like this. This is your best one yet!

  • @taytzehao9310
    @taytzehao9310 Před 2 lety +65

    Amazing content from Paolo. One of the very few CZcamsrs who still have the spirit of CZcamsrs during the starting days to make videos that are real and unique. In fact Paolo has used his experience to consistently improve his work. Never knew that Shinkansen went through such strict inspections. It is even stricter than Pharma.
    btw, just a small feedback, the title should ne " How a Shinkansen Bullet Train is inspected in Japan" rather than made. The title name is a bit phishing.

    • @moonlightboiii
      @moonlightboiii Před 2 lety +2

      It got disassembled from nothing though so it may be a little bit appropriate

  • @Meandtheghosts
    @Meandtheghosts Před rokem +1

    A person like me with OCD, this factory, or even the whole country would be heaven for me.I love how organized they are!

  • @Patricia-xz1vz
    @Patricia-xz1vz Před 2 lety +45

    Japanese people truly understand value and they show that in everything they produce. I love all of your content but this was definitely one of your best 👏🏻👏🏻👏🏻

  • @LuftWaffle89
    @LuftWaffle89 Před 2 lety +27

    The work ethic in Japan is unbelieveable with the very high standard and great health and safety of their workers

    • @jj-if6it
      @jj-if6it Před 2 lety +1

      That's partly true but there is also a culture of working too many hours

    • @LuftWaffle89
      @LuftWaffle89 Před 2 lety

      @@jj-if6it I have heard that as well

    • @mintycoke9456
      @mintycoke9456 Před 2 lety +1

      @@LuftWaffle89 Also the highest suicide rate

    • @brixxjones8093
      @brixxjones8093 Před 2 lety

      @@mintycoke9456 i don’t think so……? there’s tons of diff places around the world have a lot of suicide cases

    • @mintycoke9456
      @mintycoke9456 Před 2 lety

      @@brixxjones8093 and it so happens to be Japan

  • @markdecilio491
    @markdecilio491 Před 2 lety +25

    Wow the regorous safety inspection in japan is something to be proud off. Safety, Quality and efficiency is just so damn great!

  • @quicke5486
    @quicke5486 Před 2 lety +5

    I've heard about Japan literally strips the bullet trains down to check them after a few years. I'm just surprised how complex it is, extremely impressive I'll say honestly.

  • @papagodzilla5465
    @papagodzilla5465 Před 2 lety +3

    INCREDIBLE.
    So much hard work and technology required so people can simply take a train

  • @macles9051
    @macles9051 Před 2 lety +19

    So extremely impressive.
    That degree of precision and diligence is simply unparalleled on the global scale.

    • @veduci22
      @veduci22 Před 2 lety +3

      Aerospace engineering especially in the West is on completely different level... Just the ordinary maintenance of latest modern commercial planes or helicopters is no joke.

  • @karikasumi888
    @karikasumi888 Před 2 lety +40

    This place and process seems like it's from the future! 😳 Japan is so advanced and organized! I'm so inspired. 🥰

    • @cdnsilverdaddy
      @cdnsilverdaddy Před 2 lety

      except their covid reporting operations.. still paper based

  • @arthur_albert
    @arthur_albert Před 2 lety +20

    Just something cool to note: The ambient, uniforms and factory are actually very clean. Didn't expect that given the type of service they do. 👏

  • @MyrrdinWylltEmrys
    @MyrrdinWylltEmrys Před 2 lety +7

    Everything & everywhere is so damn clean, properly organised & in place. impressive. Only Japan can adhere to such.
    Incredible.👏

  • @literallynobody6057
    @literallynobody6057 Před 2 lety +18

    The sheer dedication and workmanship they have in inspecting and repairing the trains are beyond this world, Japan is indeed in a different level.

  • @borneowisnu2404
    @borneowisnu2404 Před 2 lety +7

    "Even every tools have its own place".. It sound like perfectionist heaven for me.. 😁

  • @psa110
    @psa110 Před 2 lety +9

    Wow, Paolo. I rode on a Shinkasen back in 1989. I was impressed with it then. But I am blown away with the level of maintenance they perform and especially how thoroughly they do it. It is amazing. I cannot imagine that train maintenance in the U.S. is done this well. I am sure the we Americans could learn a great deal from studying Japanese practices and work ethic.

  • @EtreTocsin
    @EtreTocsin Před rokem +2

    Amazing. Japan has the best quality ethics of anywhere on the planet.

  • @Tractorman-xj4gt
    @Tractorman-xj4gt Před 2 lety +38

    Rode many trains when living in Japan back in the 60's - even rode the Tokaido line from Tokyo to Osaka to attend a Japanese wedding - thanks so much for sharing !!

  • @GeoffSeeley
    @GeoffSeeley Před 2 lety +5

    This. This is why I love and buy Japanese products. The Japanese mindset, work ethic and attention to detail are mind boggling! IMHO, your best video yet! More insights into Japanese heavy industries please!

  • @bellesogne
    @bellesogne Před 2 lety +1

    Love how Paolo chose a variation on "Chattanooga Choo-choo" as his background music. Nice attention to detail.

  • @BBQRadish
    @BBQRadish Před 9 měsíci +1

    This is so cool. A train moves a train from place to place.

  • @MageThief
    @MageThief Před 2 lety +31

    My interest in trains are quite low, but this was so cool to see, the matriculate detail in their work is just mind blowing.

    • @ACuteKitty
      @ACuteKitty Před 2 lety +2

      This should be the norms in every country and not be mind blowing but here we are

    • @devonhughes3805
      @devonhughes3805 Před 2 lety +2

      I think the word you're looking for is meticulous, but I could be wrong.

  • @computer_toucher
    @computer_toucher Před rokem +1

    Cool to see how much they all use the "point at the thing you're checking and speak what you do" thing, like aircraft pilots are trained to do with checklists. From the guy meeting Paolo when they are to cross the rails to the coupling people.

  • @Winch_Largo
    @Winch_Largo Před rokem +3

    I never see a Factory thats looks so clean, wow, thats most impressive part in this video.

  • @atilamatamoros7499
    @atilamatamoros7499 Před 2 lety +5

    Incredible rigorous inspection, information. No wonder at 70 of age never heard of accidents. Another rare token of your imagination! Congratulations

  • @jackiemainard2576
    @jackiemainard2576 Před 2 lety +10

    I'm always impressed with Japanese thoroughness and organization!

  • @noe616
    @noe616 Před 2 lety +2

    I'm blown away. Somuch attention to detail, quality, and safety.

  • @leejimmy2209
    @leejimmy2209 Před 2 lety +2

    This factory is the most thorough illustration of what Japanese quality is all about. The cleanliness (even in a factory setting), the tidiness, the efficiency, the mindfulness to details, even the manner of the workers. Quality is overflowing on every front.

  • @xymzk
    @xymzk Před 2 lety +5

    Smoothest transportation I've ever been on. I kept falling asleep. So comfy.
    I saw a big celebration for a new train that was produced in Tokyo.

  • @gummybearlesbianmafia
    @gummybearlesbianmafia Před 2 lety +16

    This my favorite one so far. There's something truly special about the trains in Japan.

  • @docnu5757
    @docnu5757 Před 2 lety +6

    Congrats, Paolo. They don't just let ANYONE in there. You really have come a LONG way. Proud of you and this channel. More importantly. Be proud of YOURSELF!!
    おめでとうございます!!!!!

  • @cyzcyt
    @cyzcyt Před 2 lety +18

    Wow. They are so detailed with the entire process. I've never seen a train workshop this clean and organized. It's pretty much like a operating theater

  • @sesshoumarusama7397
    @sesshoumarusama7397 Před 2 lety +39

    Finally the roof is being "cleaned" by being repainted... crazy. No wonder this train operates the safest in the world. I don't think this complete teardown is performed anywhere else in the world (or at least not to that level).

    • @RsOnTheStreetS
      @RsOnTheStreetS Před 2 lety +2

      Germanys ICE after 2years or 1.200.000 Km has a similar maintanacne process of 10days.

    • @atshinkansen7439
      @atshinkansen7439 Před 2 lety

      Ironically, the only other trains I can think of to get such thorough rebuilds would be preserved historic locomotives (primarily steam, but also historic diesels and electrics, as well).

  • @spiderliliez
    @spiderliliez Před 2 lety +38

    As always Japanese discipline and way of work just inspires me. They're sooo good at what they do! Thanks so much Paolo again for such a good documentary! I just love riding the Shinkansen, it's sooo convenient. It's like riding a plane, but it's much more comfortable. One time I decided to travel from Nagoya to Hiroshima via Shinkansen. It can be crazy expensive, but I like it better than riding a plane if I have time to spare. Once it's good to travel back, I'd like to travel via trains and Shinkasen from Nagasaki to Aomori. It was something I was suppose to do during the summer of 2020, but COVID happened. Anyways, I'm so excited to come back soon!

    • @missplainjane3905
      @missplainjane3905 Před 2 lety

      1) Do you consider Japan as a highly developed and advanced country ?
      2) How would you personally rate Japan (from culture to technology, architecture, food, local products, scenery/landscape, standard of living/quality of life, etc.) on a scale level of 1 to 10 ?
      3) What is your overall impression with the Japanese people ?
      4) If you have 3 words or more to describe Japan, what would it be ?

  • @gopalnegi6268
    @gopalnegi6268 Před 2 lety +1

    JAPANESE WORKERS WORKING IN THIS BULLET TRAIN FACTORY ARE REALLY DOING A GREAT AND A SINCERE JOB LIKED IT 👍👍

  • @Independent1206
    @Independent1206 Před 2 lety +5

    I haven't expected anything less from a big Japanese factory and I'm still just so massively impressed!

  • @terpen7375
    @terpen7375 Před 2 lety +7

    I've been to Japan once and would like to visit again. While there I was so impressed with how the trains are always on time and clean. No funky smells on these trains. And the train stations are like shopping malls.
    Thanks Paolo for taking us behind the scenes.

  • @gerardacronin334
    @gerardacronin334 Před 7 měsíci +2

    And that, ladies and gentlemen, is why the Shinkansen is the safest and most efficient train in the world.

  • @CubbieBearandAmyBear
    @CubbieBearandAmyBear Před rokem +1

    I’m all about efficiency. But this factory takes it to the whole level of non-resistance!

  • @lindadejong1938
    @lindadejong1938 Před 2 lety +38

    Paolo, you're amazing! It must have been a very tricky process to get persmission and cooperation for filming there, and you did it! Loved every minute of it, very special episode. Thanks!

    • @247zzzzzZZ
      @247zzzzzZZ Před 2 lety +1

      there's a possibility that they dont normally let people film and they were the one that actually reached out to paolo to film the place.

  • @Hulalulatallulahoop2
    @Hulalulatallulahoop2 Před 2 lety +10

    Fascinating insight into the Shinkansen and the factory...it beats the UK trains any day of the week I have to say. The factory is so clean. I thoroughly enjoyed this video.

  • @Anson-1080
    @Anson-1080 Před 2 lety +4

    Thank you Paolo, I enjoyed the video so much. This is billions of children’s and adult’s dream to visit the Shinkansen workshop

  • @iamReddington
    @iamReddington Před 2 lety +2

    Brooo, that is AMAZING!! Japan's technology is insane.

  • @angelal6700
    @angelal6700 Před 2 lety +7

    The factory interior is SO clean!!
    Such efficiency.

  • @McMeeBurger
    @McMeeBurger Před 2 lety +20

    This video seemed like a lot of work! There was so much technical information for you to take in, and then you had to present that to us in an understandable and entertaining way. Great video thanks Paolo!!

  • @arjunchakraborty5108
    @arjunchakraborty5108 Před 2 lety +2

    I am from India but l love Japan. I am 18 years old but I have a dream to go Japan. ❤❤❤

  • @aldienwannuga3735
    @aldienwannuga3735 Před 2 lety +2

    Japan is on another level......meanwhile in my country where the train was given by Dutch since colonial era :
    worker 1: "does it move?"
    worker 2 : "yes"
    worker 1 : "it is safe then"

  • @theresapiercey2652
    @theresapiercey2652 Před 2 lety +29

    Wow that was so cool. It's incredible all that is done to maintain the safety. I'm from Canada and really love seeing Japan culture and food. Thank you

  • @rayzahleshooter1530
    @rayzahleshooter1530 Před 2 lety +5

    How clean is that factory 😍 as a factory man myself im in love with how well looked after that yard is

  • @R1L6N
    @R1L6N Před 2 lety +2

    BIG THUMBS-UP for both Paolo and the JR Central Hamamatsu Workshop for making this video.

  • @omniultima4747
    @omniultima4747 Před rokem +12

    Now I'm just waiting on a day in a life of Shinkansen operator.

  • @ziyadkutbi7767
    @ziyadkutbi7767 Před 2 lety +4

    That's the cleanest factory i've seen in my life