How To Make a Foam Helmet Tutorial (Part 1)
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- čas přidán 12. 03. 2014
- I'm the Evil Ted who makes props and costumes. I’ve worked on Star Trek Into Darkness, Walking Dead, Fifth Element and Guyver, among lots of others. I've made pretty much everything out of every material, but foam is my favorite.
I'm here to share my skills and shortcuts, and help you learn how to make foam costumes and props, too.
To see more, check out my site: eviltedsmith.com
Song: Winter Gravity by PetRUalitY
Audio Jungle purchase
Here are some links to make your shopping easier.
How to make a duct tape body form
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How to make a Head Cast
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Head forms
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Male body dress form
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Female body form
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Cosplay Pros Foam
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Floor mats
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Foam rubber tubbing
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Cutting mats
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Barge Cement
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Dermel 200 tool
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Knife -Box-cutter
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X-ACTO Knife
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Metal ruler
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Flexible ruler
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Blade Sharpener
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Heat Gun
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Wood burner
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Propane Torch
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3M 77 spray glue
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Glue Pot
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Mog Podge
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Kwik seal
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Weldwood cement, great for sealing foam.
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Plastic dip spray
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Ballon latex
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Black proline tint
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Latex tint
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Spray gun
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Spray gun repair kit
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Future Floor wax
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If your new to cosplay, you should Join the Foam Fanatics.
A great friendly group of fellow makers that are there to help.
Be sure to answer the two questions before joining.
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FINALLY A real tutorial. 30 seconds in I subscribed. Thank you thank you thank you. You are AWESOME!!!!!!!!!!!
XCyclonusX Thank you for subscribing.
This tutorial is so specific. This is a gem to find, most tutorials leave out details assuming you know what to do. Plus you give awesome tips and tricks from working with it for so long. Believe me this does not go unappreciated.
Thank you so much.
Sir Evil Ted
My daughter took me to my first Comic Con (in Phoenix), and when I saw all those fantastic people dressed up in their costumes and knew I wanted to give it a try at least once. So, the first material I was told to use to make good costumes was Warbla…and then I saw the price. That’s when my wife came across your video on how to make a helmet and showed me…Sir you had me at EVA foam. Your tutorials and shipping lists have made my new hobby so much easier to start. So now when the Phoenix Comic Con rolls around next year, not only will I’ve turned 50 years old, I’ll be in a costume of my own design all thanks to your help. You rock Sir Evil Ted!
Welcome to the mid century club… Your story put a smile on my face. Please be sure to post pictures of your outfit.
Sir not so Evil Ted
The wife's so happy I've chosen this hobby to focus on for my "mid life crisis" and not something useless like a sports car...Lol.
Absolutely, I'll post the pics to your Facebook page when it's completed. BTW, great job working with those kids and showing them how to use their hands and minds to be creative. If just one of them picks up this creative craft and builds something in the real world, and not sit in front of a video game for hours...then Sir Evil Ted, you've done a fantastic job. I plan to include my Grandson as I go down this adventurous rabbit hole. Lets see where it takes us...
"If you don't have duct tape in your house you're insane!"
aah this guy
New favorite quote: "If you don't have duct tape in your house you're insane!"
Awesome video Ted!! Can't wait for more!
Thank you Holly!
I've recently began, awkwardly, learning to make EVA foam armor. After watching many tutorial videos I must congratulate your effort and thank you for making the best I have seen yet.
Thank you Randy. I'm going to do my best to make them better as I go.
Evil Ted Smith I wanted to ask you about the Barge glue you are using. I have seen others post about this, but saying they no longer used it because of recent formula changes making it less effective. Are you using the 'new formula' with success?
You know what would be super helpful, Mr. Evil? A list of all the supplies we need to print out and take shopping or check off. Thanks. Rad work, mad skills!
Thank you MediaMama. I have to thank you for your support. Because with out you these video would not have existed.
Love
Insert adorable emoticon that I'd never use.
Just finished my first helmet. Considering it's my first ever attempt I'm pretty happy with the outcome. Attempt no.2 is next week. Thank you for posting these tutorials, don't think I would've been able to do it with out them. :D
I was so going to give up on trying to making fake foam armor and helmets, because out of all the videos I've watched they were to COMPLICATED but you help in a big way :)
Thank you. Don't give up on the foam and thank you for watching.
The vidtorial that started me down the fantastic road of working with EVA foam and Cosplay costume making. Thank you for sharing what you love to do, so we can too. Sir Evil Ted you rock!
just wanted to say i am very impressed by your tutorials, professional and informative. i look forward to your future shared projects!
Just found this channel today because of diy prop shop on the man at arms channel and started watching so many of your videos. Love this channel.
Thank you for subscribing.
That laugh when you mentioned the rubber gloves reminded me so much of my doctor... You're great. This video was rly helpful thanks XD
Thank you PluralGam3r
Thanks for this! One of the best tutorials I've seen: informative, well-filmed, easy to follow. Thanks for taking the time. Much appreciated!
This is easily the best set of videos I've seen for showing people how to pattern, cut, and finish foam armor. Showed me things I hadn't even thought of that were total need-to-dos.
Really been looking forward to this! Awesome technique. looks way faster than pepakura.
To those wondering about a hair dryer versus a heat gun:
Get a heat gun if at all possible. I've tried both, and the hair dryer is just annoying compared to the heat gun. It takes at least 3 times as long to heat up the foam and usually blows it away before then. Yes, it will technically work, but it's just not the same.
+GLaDOS Thanks, was wondering about this!
you can also get low powered bs. high powered heat guns, if you're worried about scorching the foam but don't want to waste time with the slow hairdryer. i have a high power from home depot and a lower power, slightly lower heat one for $12 from Radio Shack.
Ted, you are the man. Thank you so much for these videos. I'll definitely be passing them around to friends
This video has given my dreams of Red Hood cosplay a new hope. I have had so much trouble finding good guides. Thank you so much.
Very helpful I'm planning a tmnt shredder costume and been trying to figure out a way to do the helmet
This was so fantastic! I've been looking for a good tutorial like this.
+sanityisnot my thing Thank you for watching.
Outstanding, you make the instructions so simple. My hats off to you sir.
This is amazing, never thought of foam "crafting" before. I think I'm gonna try this for the outrageously expensive Star Wars pilot helmets! Thank you.
I've been wanting to make my own cosplay armor for some time now but every video just makes it seem too complicated or hard. Thank you for your easy to follow steps. You just earned yourself my subscription. Keep up the great work!
Dazin Gaming Thank you Dazin.
HI Ted! love the video! also love the little handymans tinkerknowledge you share! keep up the awesome work!
Great video, and excellent tips! I've been using Pepakura for a while now, but this has really given me insight towards freehanding my own patterns! Thank you, Ted!
Ted! Thank you for this video! I have made my own Kylo Ren helmet with information from the Foam Helmet tutorials! Thank you for being so generous with your skills and knowledge! More people should be like you!!!!!
Dude that was awesome I finally found a decent foam cosplay video that makes complete sense.
I am ready to learn Master
***** Thank you.
Best video tutorial ever! Love your video. you got a sub!
Thank you.
You make it look so easy ! I'm making my own helmet (and Scifi badass gun too) now ! THANKS for taking the time to demonstrate, we appreciate it.
I'm making a helmet for my nephew and this video was soooooo helpful. Thank you for doing this step by step! Your instructions are clear and I can see exactly what you're doing. Thanks for all the time you put into this!
Thank you T.L. Sitter for reposting.
would i be able to use a hair dryer etc. instead of a heat gun??
+SPEED DEMON you can depending on how hot your hairdryer gets and how thick your foam is, it'll just take longer since heat guns get way hotter than a hairdryer
Evil Ted Smith Hi Smith! I love your videos they are awesome and I have the same box cutter and I need an X acto blade!!
Evil Ted Smith what if you want the helmet to be comepletely closed like for a sans head for cosplay
Wow, these are so helpful! It's rare to find a step-by-step all the way from free foam-forming till finish! Never heard about using concrete adhesive to keep the foam together...I wonder if for a beginner if this is better than glue gunning?
Spartan159 Yes! Way better than hot glue!
I've been thinking for weeks on how to make a helmet ,until I found this video! Thank you very much!! This tutorial is very detail !!!
Excellent tutorial, just made my first attempt and with your guifance it was easier than I thought.
Dang I would buy the helm as it is in this vid :3
Hey there, I am about to start working on a helmet from the new version of Thor (female that just came out). Do you have any recommendations for the face area of the helmet. It seems very thin around the bridge of the nose and eyes.
Ted, I finished my first cosplay and it all started with this video. Thanks man!
I'm happy to help. Thank you for subscribing.
my god it's such an satisfying method. I'v e been molding and casting projects for a while but now i'm definitely using foam starting tomorrow. It make more sense for things that are supposed to look constructed
The register marks you made on the pattern were the actual size of the head, when you transferred them to 1/2" foam you put them on the outside making your helmet 1/2" smaller than the head.
I guess that would be good for a tight fit but if someone has big ears thats going to hurt after a while.
phartattack
true, i used this tutorial for my nephews halloween costume..it looked amazing but it hurt his head after a while and felt so bad...learned from my mistakes, now i just make the pieces bigger for a better comfortable fit
What if I dun hav a head cast how do I draft the helmet?
I can't believe how easy and simple it is... good work!
I am involved in a Star Wars Unofficial Live Action group and this is exactly the kind of tutorials that will help us take our costumes to the next level. Subscribed!
+Kyle Richmond Thank you!
+Evil Ted Smith Do you have any tips for adding visors? I am pretty sure I am good with the rest of the concept for a covering the face but I am a little concerned on how to attach a visor and making it look good.
Thank you for the video! I'm having problems with size though. I've used the foam head and wrapped it in paper mache to be the same size as my head. However, when I transfer the templates to foam, and put it all together, the helmets are always too small. I'm guessing because my template is the size of my head, transfer to what is the outside of the helmet, thus making the outside of the helmet the size of my head. Any words of advice?
make your head sculpt slightly bigger like a couple mm
Really informative, and the hash marks are pure genius. Do you think it's worth trimming the edges underneath to make matching up hash marks easier? or just muscle through and trust in the contact cement?
I find it easier to do them on top. Not only our you lining up your hash marks, you're making sure that the foam stays flush has you press it together.
I've been looking for a technique for a costume I'm doing in 5 months, this looks like a perfect match for what I'm looking for, Thanks a bunch!
these vids are soooo helpful. thanks you!
also, there is something sooooo satisfying about watch a nice new sharp blade slide through that thick foam so smoothly. can't wait to start cutting up my own foam with my new blades next week!
Great! Have fun and be careful.
This was amazing, thanks so much! I have never tried creating anything like this, but I am gathering up materials for my first try! My biggest hurdle right now is not having a correct sized mannequin head to create the template from. Is there an easy way to get a "fake head" that is close to the correct size so I can create my templates on it?
Lyle Schulz Looking at some of the comments and I see in the list under your video that you can buy a mannequin "bust" for $65.00. I may do that, if there's no better/cheaper option...
thank you this really helped for my megaman cosplay! +1 sub
Glad to hear that!
haha same here dude. Megaman can be tough to put together. Especially the Buster and legs. Haven't figured that out myself yet.
Yeah I made a prototype out of thick paper and then reconstructed it for the legs out of foam. hope that helps some
Super informative. I've seen your work for awhile now and I'm so glad you put this up. Thank you!
I can't thank you enough, between these videos and your panel at All-Con!
Thank you for subscribing.
Awesome Vid! I am also a Big Anime cosplay Nerd on my Channel lol
You, my good sir, are a BOSS.
PLEASE make more videos like this. As someone who primarily works with foam, your videos are GOLD.
Thank you. More to come.
Looking forward to it
Evil Ted Smith I've actually been showing more and more people your channel!
I find your videos to be more educational than my own.
Thank you Demon, I like your videos as well. You do good clean work.
I have watched several of your videos, I just wanted to say thanks for your VERY detailed instruction and conversational tone. You are doing GREAT things for your audience!!
+Victor Brown Thank you for your kind words.
Hats off to you man! Guyver was absolutely amazing as well as many projects you've worked on too date. It's incredible what you do with the materials you have.
+Aliana Glass Thank you.
Hello! how would i have to draw and cut the patter for a full masked helmet? since it needs to not sit flush on the face but be more of an hybrid between mask and helmet
I'm wondering that too
yes i was wondering the exact same thing everyone should thumbs this up so he sees
cedricfilm if you're thinking like Dr fate I'd ad card to the front of the head you're making the pattern on so that you can cut your shapes to that 😊😊 hope that helps
cedricfilm if you mean a bit like deathstroke then I'd say watch the tutorial at the top for making his mask because that guy uses a very clever technique I'd never have thought of :)
cedricfilm I never marked the cheek-bones and just took it together as a full helmet. I hope that was what you mean.
Can I use a hair blower instead of a heat gun ?
basically so far the best foam helmet tutorial I have seen- and ive watched A LOT.
Anxiously waiting for part 2
Thank you Erika.
This was a great tutorial! Can't wait for the next part, I'm definitely going to try this for a costume i plan to make later this year!
Hey Ted, wondering if you could answer a question? On the generic chest armor chest piece you sell, to enlarge that piece, from the spots it is marked to enlarge from, would I just add a straight piece to the edges or do i need to follow the angle of the pattern? Thanks!
Yes, you could just add a straight piece of foam as well.
Thank you for the reply, the templates, and the instructional videos! Saved a lot of time for me in a crunch. Thanks again!
Im call BS on the 40 thumbs down..I saw this guy at the 2015 Comikaze.. F--In amazing stuff..beautifull work....thank you for the videos and talking to me at comikaze....
+thepwee Thank you for your kind words, and for subscribing.
Ted, I just love you! Bought your helmet, knee/elbow, male, and female armor patterns. You've given me the confidence and motivation to say, "I CAN do this!" Building armor for next year's DragonCon. Thank you so so much for taking the time to make these videos, patterns, etc. You're really making a difference in the cosplay world. ;)
Thank you Erica. My mission is to take away the fear of building your own props and costumes. Thank you for your support.
Really, really good and succinct information for pattern drafting and darting. Dart placement was something I never really knew, but with those few key points, I really get it now (as well as foam fabrication). Thanks a lot, man. Excellent and concise video.
Thank you. More to come.
2:04 - 2:06
Turn on captions
Spook Nukem Amazing!! Thanks man =D
Spook Nukem HAHA! I've been watching vids with captions on lately.. its hilarious!
+Spook Nukem You have showed me the way
Filthy CZcams
+Scum of internet lol 2:10 is just filthy
Mr. Ted. I was wondering. ... lol Is the transfer paper step necessary? Because the thought came to mind during cutting my butcher paper that I could've just skipped that part? Lol 3:00am here. Crashed.
Prencess Fishey I transfer them to paper to clean them up and for easy storage. So that I could use them again another day.
Evil Ted Smith I may be a bit late to reply but does the type of paper used in the transfer need to be specific, or can I just use printer paper if my pieces are small enough?
Peanut Any type of paper will work
Man, you are great and explains everything in a good way for us to understand. Thanx and congrats for your kind.
Great tutorial can't wait for part 2!!
This looks SO much easier than Pepakura and much cheaper than 3D printing.
Yes, it is. I want to teach people to build there own stuff.
I think you've succeeded on that, I bought some foam floor mats today and will continue my project tomorrow, so a big THANKS to you!
Evil Ted Smith
please, i watching all your movies
i learn by myself since five years
you're so amazing artist
Evil Ted Smith I live in Europe, what are the alternatives to Barge? What should I ask for when I get to the Supplies store?
Weldwood contact cement.
can you please do a tutorial on how to make genji's mask and or armor?
Lol we're all having the same idea
+Lunar Bro I know right? And main reason is I cant find any pictures that show his helmet from the front the sides, back and top anywhere and this guy has the talent for it
Blizzard released models of all the characters, you just have to use your imagination for the angles not provided
+Lunar Bro yeah, it makes it more complicated and than it feels more fulfilling
Hey Go to playoverwatch.com under the media tab. Blizzard has reference kits for all the characters. I think they had both 2d art and 3d cosplay in mind. I'm going to be trying for reinhardt. :D
This is really good, Your tutorial is helping with my monster hunter cosplay become a reality. I can't say this enough but thank you for posting this
Thanks for taking the time to do these videos
If only I had a cast of my head
19:26 hahah looks like Magnetos helmet from xmen hahahahahhahahah
Keep making these video's man! Like how in depth you are about it!
Very nice tut! Will definitely try! Keep em coming!
ITS LIKE BARGE SPONSORED YOU OR SOMETHING
Aizon Bellam Ha ha… I wish!
Barge is just great, especially their lacquer, makes cleaning latex masks of skin tags super easy
Greetings from germany! I've been searching the whole internet for an tutorial with such epic details!! Really thank you alot for sharing your skills with us!!!!
Your welcome and thank you for watching. I will keep them coming.
Dude, I seriously cannot thank you enough for this video. I've wanted to create my own movie helmets for awhile now and didn't really know how to get started. This is prefect! I work as a prosthetic technician. I work with a lot of the materials they use in the industry. Could you show me how to make a resin reusable cast? For quick pour ups.
this is epic, this will help me a lot with the helmet for the desolator cosplay im making. a well deserved like on all the parts of the tutorial.
+blackninjamoh Thank you for subscribing.
Awesome, thanks! You are very easy to watch and follow.
Great tutorial Evil Ted! Thanks!
I'm only on my pattern part for helmets I plan on making and I already can't wait to send you pictures of the finished products! Currently going to make 6 helmets and a half face mask that covers the nose and mouth out of fabric. Thank you so much for making these videos!
+Sabrinaeden07 Wow, 6 to start. That's ambitious. Good luck. Thanks for your kind words and thank you for subscribing.
I've seen videos like this one before and they have been more fun than cool, this was was awesome.
I would like to thank you so much for this tutorial. I am a complete noob to foam fabrication and with this tutorial I was able to make my very own helmet from scratch even though I don't have a head form. I used my own head and wrapped foil around it, added tape and was able to add jaw pieces by hand on my template. All in all, my helmet never would have been made without this video. EVIL TED ROCKS!! :D
David Magginnis Thank you David. More to come!
thank you this helped me so much with making my helmet pattern, i never thought to pattern it like that.
Just tried a cardboard demo using the pattern I bought off your website and safe to say it turned out beautiful, plan on using foam later in the week. This helmet will work perfectly for a villain in a short film I'm making, thank you!
Thank you for subscribing.
Wow...just what I wanted to see! Thanks Ted...no skimping on technique or fast-forwarding through stuff. Been trying to find out about this sort of thing for years. Big subscribe and 'like' from me! Thanks again
+Chris Pottle Thank you for subscribing.
I'm currently using this method for my 1st true cosplay. I just finished cutting out the foam. after watching this video it really inspired me.
+Abraham White Thank you, and good luck!
I am in love with you and your foam masterpiece.
Just have to say a big THANK YOU, I'm using this tutorial and adopted it with my design for making a female Judge Dredd Cosplay. Just about to finish the basic base tonight and so excited to finally get my hands into a new depth of creativity. This is my first Cosplay so wanted to say thank you for posting such a helpful tutorial! Thank you, Evil Ted!
Thank you for watching. Please post a picture of your Judge costume when its done.
You rock so hard! I am about to make a legionnaire inspired helmet, and had no idea how to approach it. Now i'm excited to get started on it! :D
YES!
Thank you, Ive been thinking of making a helmet and your video really helped. Good job Ted!!!!
Yep ... I'll be waiting for part 2. Thanks for sharing your knowledge!
Thank you for sharing…
If you have trouble drawing a straight line over the curve of the head, try using the spring steel spine out of a windshield wiper blade. If it's a thin one, you can even duct-tape one end down and bend it all the way over. Makes a handy straight edge!
Hey there!
I just wanted to thank you for making such down to earth videos. I have a Costume Design class with a group adults who happen to have learning disabilities, and we're going to be making a couple of helmets starting next week. When we watched your three helmet tutorials to get a sense of the process, they were all able to understand what you were talking about and articulate it to me in their own words.
We'll be referring to your videos throughout our project, and I just wanted to tell you how nice it was for my students to be able to actually follow along and feel like this new and complicated project might not be over their heads after all. They're all very excited now, so thank you.
+Heather Cline Thank you so much Heather for your kind words. Please keep me posted on your class's progress.
Im going to use this method for captain america and nova helmets for sure. Your detail on explaining steps is fantasticmy man
Eric Marable Thank you.
Thank you! If I would have seen this before, it would have saved me from lots of trouble. Anyway. Nice to see different methods... and as fall is coming up...
big fan of your work. thanks for all those excellent videos. I ll try to make my own stahlhelm
Yes, you can make it.
I'm working on a Voltron paladin cosplay and this is practically the helmet they use thank you so much
Thank you for subscribing.