Casting and Pouring Stainless Steel Parts at the Foundry
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- čas přidán 27. 05. 2019
- Pouring our first stainless steel parts at the foundry. This foundry has been in business for 113 years and this is the first stainless steel part to ever be made here. Pouring 10 U-trough parts for a customer. Sounds like these are pour spouts for some kind of vessel or maybe even a furnace!
Check out our other foundry videos too!
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Lol, the shine from your glasses , at first I thought you had one eye that was really messed up, so I just thought "poor dude" then I could see it was just a glare, lol.
Amazing work, thank you for sharing!
WOW!! At 1:55 I thought they were doing this in the dark but its just the camera adjusting for how ridiculously bright the melting metal is compared to the rest of the room. Very cool.
Great Video! Thank you for sharing.
Thank you for your comment and for watching our videos!
You guys are amazing!. You won`t find many people in America with these skills, it`s a lost art!.
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@@mbmmllc hi I want to make a reusable mould so i can make multiple stainless steel duplicates of my house key. If you can tell me how to do this I will happily send you £20 via PayPal friend
I work at a place that does this, on an industrial level. Our molds can be 4 meters tall and wide.
@@chadcuckproducer1037 Hello... I'm Jon from Indonesia... nice to meet you... what metal are you working on... I'm very interested in having a high temperature smelter...
@@JonGawoh they mainly deal with iron and steel. I am just a security guard so I do not mess with anything.
I had a friend convert to Islam, move to Indonesia to teach English, married a girl, and they have at least 3 kids last I heard. Seems happy.
Great Video, Top Job!!!
Thank you for your comment and for watching our videos!
You do some fun stuff.
Great video! Question - your casting had quite clean surfaces right out of the mold ; I've seen some SS castings full of dark specks as-cast; what is that?
No slag removing or impurity remove are used?
Can you weld stainless steel cast with regular stainless tig setup?
Can you make dumbbells and plates? Because dumbbells are ridiculously expensive.
Yes, but it is better to use cast iron in this matter.
Thanks for the video love from the Uk , what furnace is this and how much would it cost thank you
Do you all use an inert gas when melting?
Tell me about your induction furnace please. I sounds to be running at about 3 kHz, does it tune itself to the charge in the pot? What power is it?
Thats a lot of new thermowells in scrap.great video thanks
How do u test the steel to find the quality ?
how much is the input power of the furnace?
what is the minimumthickness to which stainless steel can be cast?
Can you tell me what is the sand material and method for casting ss
How is the quality of that finish product compared to the original scrap metal? Same, worse or better?
How do you make thid sand
What chemical or substance you put in the stainless to melt?
What is the crucuble made of?
Thank you for sharing. Can you give me any information on how the furnace works?
Or would you know how I can obtain a small induction furnace for about 1kg capacity?
There are a lot of induction furnaces on ebay. They're surprisingly inexpensive.
You build a ruddy great furnace. Put 10 tons of coal at the bottom, 10 tons of limestone (flux), 10 tons of iron ore. Build a 300-foot high chimney to get a draught and inject oxygen. Chuck a match in and stand well back! When I was a boy Sheffield had 13 of these in a row in a shed 1 mile long with 3 railway lines going through, the smoke and red glow at night could be seen 30 miles away. My grandfather drove the electric crane to tip the boiling steel into ingots ready for rolling into railway lines or steel girders. Steel, Peach and Tozer was the name of the company.
anyone know what type of steel that has weak magnetic field?
How
Much tompour 500 pounds of stainless in an ex 1 mold?
Can you polish a pored stainless part so it is shiny??? Also what is the biggest part you could possibly pour????
yes.. it has now the structure of the sand.. compaire it to polished granite and the back of it what is rough
this seems the only SS casting vdo on utube.
what temprature is required?
lmfao straight to the point, I was just curious hahahahahaha
How a foundry is set up ?
For a second I was like :"Wait, what? I didn't know Adam Driver was into casting?"
Induction furnace..high freq a.c. right? Stainless is so hard to drill lol! I've worked around it in machinery. Its strange how nylon guides can wear a groove in it!
Right on the furnace
Thomas, stainless is actually quite a soft/weak metal (- especially compared with carbon steel). Stainless is really bad at heat-transfer, so if you start to 'work' stainless (- e.g. drilling/ cutting), the heat rapidly builds up locally, which work-hardens it and it becomes extremely difficult to 'work' further. If you keep the material temperature low when working it (- really slow drill speed or cooling fluid), the stainless remains soft.
@@awashburn6944 Heh Aaron, there are several ways to harden the metal. When you're drilling/ cutting it, the heat comes from the friction on the drilling/cutting bit. After it gets hot (- I've seen stainless get red hot from a drill bit, then promptly destroy the bit), it can change state into a very hard material. If you use a sharp drill bit and cut slowly with cooling fluid, you don't cause additional hardening to take place.
@@RangieNZ I'm a machinist, yes, high drill rpm reduces your chances of good drilling.
But it isn't a heat issue as much as it is a tool pressure issue, if your drill is dull, or you aren't cutting into new material continuously, you will end up with a work hardened surface.
But a work hardened surface is not the same as a thermally hardened surface. It's more akin to when you bend a copper wire, it's more difficult to bend it straight again, it's the same principle.
I have a lot of stainless steel hardware, what can I do with it
what is the type of linning used
is it quartz or alumina
which grade of stainless steel is it austenitic or ferritic
This is 300 series stainless. Alumina lining
But I got that it is possible to melt 300series in silica quartz, isn't it
Although, it's high alloy but its slag is kind of acidic.
304 is an austenitic stainless steel. Depending on the Cr/Ni ratio it can also contain up to 25% of a constituent in the microstructure known as ferrite. Other elements also affect the ferrite formation. When ferrite above about 3% is present the material will exhibit a slight magnetic attraction. More ferrite = a higher tensile strength and reduced low temperature properties.
What is the superheat
whats the capasity of that furnace
where did you get the induction furnace?
With the foundry building. its old
How much would it cost to make a captain America shield a half inch thick out of stainless steal? I want one
That was an interesting video.... maybe the next video will be casting your own hammers for your Hammer Mill
Haha, did you see that video we posted?
yoyo. Can you show us how to investment cast some stuff=? also how to make a furnace that can do stainless. cause I want to make a jet engine.
So, is that furnace electric? Or gas?
How to make non magnetic ss??
Can you sand cast a stainless steel railroad spike
does steel loose its property when its melted , example rebar ?
It depends on a lot of factors. Get on some steel forums and ask!
How come you can cast that in the open air, and I can't weld stainless without argon?
Because oxidation contaminates the welding of 2 separate parts and this is cast as a homogeneous part. They use a flux to deox and degas the material before casting.
@@themadmachinist8637 so the answer would be flux lol
@@michaelabraham9177 the oxide contamination would have existed in this material even if it had been melted in an argon environment because it was already a part of the material when melted so no. The answer is that the process itself doesn't require an inert atmosphere unless you're dealing with something exotic like titanium. The flux is to purify the material for the pour. The inert gas in welding is to prevent your joint from getting contaminated more than the material already is in order to form a homogeneous bond between the filler and parent materials
@@themadmachinist8637 so basically if I'm understanding (probably not) the flux is not like the flux on welding rods, or the solar flux i smeared on the joints on the inside of my stainless steel exhaust before welding, but instead something to purify the metal?
@@michaelabraham9177 yes. In welding you can use inert gas instead of flux. in casting you can not.
Name of furnace?
Mast
My friend, I have a request, please show me how to make the solid decoration
This is the same method used to make golden and silver jewelry and stuff with for like... 10,000 years? Guojian Sword was made this way too, I think
Oh, and when pouring, I think the trick is 1, uninterrupted stream, so it's it's one piece, or you get bubbles and things like that... with 3D printing, Billet cuts are popular lately, but steel casting, is the ultimate strength, it is a Billet, basically.
My idea is to use 3d printing, and 3d laser image scanning, and drill heads (milling) on 3D printing tools, to make the molds, and templates, that the molds are made from, while saving everything digitally... that way each part can be edited.
So template (or scan a model, from hand carved or anythin, 3D laser image scan), then edit, or size change, and save progress like a video game, then, mold is produced, steel is heated poured, then, mold is cut, polish, kiln, chemicals, assemble... one man assembly line
🍻👍
What type of sand?
It's an induction furnace, basically a casing, a water cooled coil and a liner if alumina or other material. Throw in a hell of a lot of electric and you can melt metal. I'm guessing the pour was around 2900°f.
What is the melting point of stainless steel?
1550 C
Not sure how you were able to pour that without a vent hole. Normally there is second hole, in addition to the sprue, to allow hot gasses to vent. Very interesting.
I have a rare 316 stainless steel Illinois Central railroad spike
How to construct a portable steel furnace at home
"CASTING" the original 3D printer! 🤔
I didn't know that chipmunks worked in foundries these days.
جيد جدن
What would happen if you melted 90% copper with 10% stainless steel or 90% copper with 10% iron
How could you build a foundry to melt steel at home? I don’t wanna pay crazy money for induction furnaces I just wanna have fun casting and forging my own metal
I really wanted to see it cleaned with a wire wheel....😬
2450 right?
Yep
Sheet Stainless Half a Millimetre ! Or Thicker ! Do You Do That !! Too !??.
I didn't even know you could cast stainless
If you can melt it, you can cast it. Think of ice trays. You're basically casting liquid water and cooling it
@@quaternarytetrad4039 makes sense
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Hi, would it be possible to mass produce Stainless Steel parts (Grade 304)? We have a bracket that's currently made through Pressure Die Casting (Aluminium). Annual requirement is around 1 million /year. Please give your inputs.
Hi, do you still need casting of parts? My brother and I are working on building a furnace.
Price per kg
Is this a propane furnace? Or oxy propane?
The furnace is male
rip my ears
Once you melt the stainless it loses the quality it once had.