This is making my brain hurt! THREE for a mold change in a 150 T or less press? WOW! In my youth, I changed a pair of 1000T Farrells in one 8 hour shift, by myself. The 'mold level for flow' cracked me up! How 'mold true to platen so you don't crash the KO pins'? How about 'locator ring adaptor ON mold to avoid a crash'? I don't think I could stomach their version of 'cycling in'.
As Joy Signal closes, we just shipped out our Arburg Allrounder 175V to Ohio. Lowering the injection head for shipment was exciting. All we're left with is an old school custom PLC controlled "Screw"burg.
Move the machine over the lifting beam properly and you can loose the person holding the die in place while you bolt it in , and locate it easier. 3 guys on a die change crazy
So true you shouldn't take the crane off until both sides are clamped and yes those are little molds. I was hanging almost 2 ton molds at the Hoover Plant
Die neuen Arburg, da stellt sich der Kniehebel automatisch ein. Du musst nur die Seite finden. :-))) Bei 1 K Maschinen brauchst du keine Wasserwage. Richte dich an die Gewindebuchsen auf der Aufspannplatte. Ach ja, lasst mit den Gurten an Spannung nach , wenn die Düsenseite fest ist. Ihr verspannt sonst das Werkzeug. Das seht ihr, wenn die Führunssäulen und Zentrierungen anfangen zu "Fressen" also abschaben. Das spürt man, wenn man mit die Finger entlang geht. So ein langer Kratzer.
I've had many different jobs in my life but I did enjoy Molding set-up and processing. We had 29 Molders from the small 75 Ton Cincinnati Milicrons to the 500 Ton HPM's, producing "Signal-Stat" heavy Truck lighting for Federal Mogul. We also did all of the lights on the U.S. Postal Service (LLV's) minus the headlights. What may run fine at 9AM may go out of Spec when the place gets hotter later on in the day. Conditions are always changing and you had to adjust for them. The Thermelators heating and drying the Acrylic, Polycarb and PVC resin and everything radiating heat, whew, did I say I missed that? lol
I dont think you need a hammer to level out the mold also using the extension metal to tighten it down for that I would prefer to use torque wrench just to get more accurate on tightening the mold. Also you could've set the clamp first before clamping the b1/2
How come that everybody in the US uses safety goggles when working? At the same time they happily lift loads with open lifting hooks (without a safety latch). Strange....
OSHA. My factory sets the rules for our PEP (personal employee protection) based off OSHA. These guys would be fired where I work as a mold technician. But we don’t have little tiny molds like this. Everything I set requires a 30 ton crane.
These guys need to stop, this is hurting my brain... 100 ftlbs per bolt, each clamp is rated for 500 lbs There is an auto die height on that machine...
The most primitive way to load a mold tool LOL also so dangerous, the eyebolt probably didnt have a SWL (Safe Weight Load) also it is not a carriage its a toggle lock, if anything your barrel is called a carriage, i suppose it is not too bad with the size of the tools, but if you were working at my place you would be fired within 5 minutes, especially when you are working with 18 ton bumper tools
Ich brauche 90 Minuten. Ist aber 2 Component. Das Werkzeug hat so 2 Tonnen. Wenn ich Pech habe muss, ich den Holm noch ziehen. Dann kommen noch Stecker für Heizung und Fühler dazu. Etwa 12. Kühlung= 50 Schläuche. Wenn alles schön heiß ist, kommt die Hydraulik für die Nadeln-Verschluss Düsen dran. Bei meinem Glück gehen da 4 Stunden drauf. Nebenbei laufen auch noch meine anderen Maschinen. Klar auch in 2 K. :-)))))
"A level mold will help your flow in your mold", really? "Ideally you'd use a torque wrench but, we don't do that" really again?? The "channel" is properly called a clamp slot btw. There is an old saying "Sometimes what is passed off as wisdom is, in all reality, nothing more than eloquent foolishness" Pretty Arburg though...
It is not about whether it is too slow and how many people to help ... it is to be safe and following your thinking, you are probably an employee of a labor camp.
How to not put a mould tool in a press, I've been doing this job for 24 years and this is dangerous mould loading! how to bend an eye bolt more like lol
This is making my brain hurt! THREE for a mold change in a 150 T or less press? WOW!
In my youth, I changed a pair of 1000T Farrells in one 8 hour shift, by myself.
The 'mold level for flow' cracked me up! How 'mold true to platen so you don't crash the KO pins'?
How about 'locator ring adaptor ON mold to avoid a crash'?
I don't think I could stomach their version of 'cycling in'.
As Joy Signal closes, we just shipped out our Arburg Allrounder 175V to Ohio. Lowering the injection head for shipment was exciting. All we're left with is an old school custom PLC controlled "Screw"burg.
Move the machine over the lifting beam properly and you can loose the person holding the die in place while you bolt it in , and locate it easier. 3 guys on a die change crazy
So true you shouldn't take the crane off until both sides are clamped and yes those are little molds. I was hanging almost 2 ton molds at the Hoover Plant
ok i have been setting molds for 35 years and i have not figured out how to put knock out bars in after the mold is bolted in both sides .
They’re making a basic mold changeover more complicated then it really is goodness.
did You see double mould on bootle crates for example (Staroporamen with IML on one machine and cycle time 55s? )
Die neuen Arburg, da stellt sich der Kniehebel automatisch ein.
Du musst nur die Seite finden. :-))) Bei 1 K Maschinen brauchst du keine Wasserwage. Richte dich an die Gewindebuchsen auf der Aufspannplatte. Ach ja, lasst mit den Gurten an Spannung nach , wenn die Düsenseite fest ist. Ihr verspannt sonst das Werkzeug. Das seht ihr, wenn die Führunssäulen und Zentrierungen anfangen zu "Fressen" also abschaben. Das spürt man, wenn man mit die Finger entlang geht. So ein langer Kratzer.
I've had many different jobs in my life but I did enjoy Molding set-up and processing. We had 29 Molders from the small 75 Ton Cincinnati Milicrons to the 500 Ton HPM's, producing "Signal-Stat" heavy Truck lighting for Federal Mogul. We also did all of the lights on the U.S. Postal Service (LLV's) minus the headlights. What may run fine at 9AM may go out of Spec when the place gets hotter later on in the day. Conditions are always changing and you had to adjust for them. The Thermelators heating and drying the Acrylic, Polycarb and PVC resin and everything radiating heat, whew, did I say I missed that? lol
Does the crane not move? So they can position the mould directly over there press?
one other thing, shouldn't the power to the machine be OFF, so the ram doesn't crunch an arm or hand??- a locked out machine is a safe machine.
And you want the mold level so your knock out are lined up
Clean machine, that I like.... Nice Arburg you got there... How many tonnes?
That is the machine size to 80 tons
My work shop have this size all 8 units. And bought option for auto magnet clamp. Don't use manual clamp.
Is it injection of rubber or plastic?
I dont think you need a hammer to level out the mold also using the extension metal to tighten it down for that I would prefer to use torque wrench just to get more accurate on tightening the mold. Also you could've set the clamp first before clamping the b1/2
pro trick: watch series on Flixzone. Me and my gf have been using it for watching loads of movies these days.
@Alexander Junior Definitely, been watching on flixzone for years myself =)
Bro why didn't have more options for your company,? it is not a little bit hard no these, however great job you are excellent great job ,take care
so great, easy understanding
OK so you set die height and you put on the Clamp on Back half but you forgot to put in the ejector bars.
You can see at the start of the video that the machine is equipped with blunt ejecter bars
Should not take the crane off before every clamps on. Not only at stationary half.
Interesting 👍
I will also a injection molding machine operator so I was doing job in other countries
How come that everybody in the US uses safety goggles when working?
At the same time they happily lift loads with open lifting hooks (without a safety latch).
Strange....
OSHA. My factory sets the rules for our PEP (personal employee protection) based off OSHA.
These guys would be fired where I work as a mold technician. But we don’t have little tiny molds like this. Everything I set requires a 30 ton crane.
NICE!
Dude I want injection molding machine wich company batter..I started a new bussiness in plastic molding
Boy injection moulding machines are really good made in Germany
Good job 👍
very nice
Hope people understand ! 3 people to do a mold change in this clip . Cause is easier for us to understand the demonstrations!
Um where are the Ejector Bars? I mean unless the mold was modified... This mold looks like it needs KO's
The ejecter bars are in the press already. They run the mold with blunt knock outs.
Man, why don,t you out the licayor ring on the tool? Much easier...
These guys need to stop, this is hurting my brain...
100 ftlbs per bolt, each clamp is rated for 500 lbs
There is an auto die height on that machine...
3 guys for just a simple mold? I’ve been putting 15 ton molds on a 2000t press and by myself. This is a little toy.
dude i do a whole set up my self and processes
Yeah 3 people that's excessive
The most primitive way to load a mold tool LOL also so dangerous, the eyebolt probably didnt have a SWL (Safe Weight Load) also it is not a carriage its a toggle lock, if anything your barrel is called a carriage, i suppose it is not too bad with the size of the tools, but if you were working at my place you would be fired within 5 minutes, especially when you are working with 18 ton bumper tools
I'd so be fired using doing a setup like this, but you hang 500 lbs molds I hang 75 - 60,000 lbs molds.
真不可思議所有的危險動作都做足了
From part to part I do a mold change in 30 minutes or less
Ich brauche 90 Minuten. Ist aber 2 Component. Das Werkzeug hat so 2 Tonnen. Wenn ich Pech habe muss, ich den Holm noch ziehen. Dann kommen noch Stecker für Heizung und Fühler dazu. Etwa 12. Kühlung= 50 Schläuche. Wenn alles schön heiß ist, kommt die Hydraulik für die Nadeln-Verschluss Düsen dran. Bei meinem Glück gehen da 4 Stunden drauf. Nebenbei laufen auch noch meine anderen Maschinen. Klar auch in 2 K. :-)))))
"A level mold will help your flow in your mold", really? "Ideally you'd use a torque wrench but, we don't do that" really again?? The "channel" is properly called a clamp slot btw. There is an old saying "Sometimes what is passed off as wisdom is, in all reality, nothing more than eloquent foolishness" Pretty Arburg though...
@J J or off center knockout rods
I visited the arburg facility in Connecticut, they dont even use a torque wrench when installing molds there.
mold setup takahata
Süß
Nice set up dude....
But lack of safety..
I suggest use safety hand gloves..
Nice video.
At 4:21, my man said a level mold will help flow......
Ok boy should’ve just stated the reason for leveling the mold is for lining up the knockout pattern.
🧐🤨🥸🤓🤨🧐😳🤫🤔😱
Those are tiny. I put a 10 ton mold in a 750 ton press.
3 people done such a small mold, increase a lot of cost, the lifting seems too slow ~~~
It is not about whether it is too slow and how many people to help ... it is to be safe and following your thinking, you are probably an employee of a labor camp.
I am working this machine in plastic company 8 years
Oh., no need tho torque that much, only destroying the threads in the plates......
How to not put a mould tool in a press, I've been doing this job for 24 years and this is dangerous mould loading! how to bend an eye bolt more like lol
This is fucking old school
Vastante primitivo la forma de sacar el molde de la estanteria y de ponerlo en la Máquina.
VERGONZOSO
There is absolutely no way that mold weighs 500 pounds.
شيء رائع جدا
500 lb mold...that's cute...try 500,000 lb.
we have 380 ton machines
We have 2500 ton
Usually，It would be done by 1 guy in 10min in China. It's what my friends every day do.
Are you kidding me? 3 guys for that?
Lol one is enough
No hand glove
i need autoclamp
You mould loading is wrong
opt ..
5 min only assembly
Mikenll
Arburg golden edition is the best
why?! best as what?
Any cipet students here 😎😎
Helment ?
Amateurs . Use a torque wrench
So small... I just think you r playing with it... I load.... 10 ton mould in 760 ton IMM
Whear this video
You guys are playing with little toys, just washers on your clamps? That is crazy even at 500 pounds....
These are baby moulds. I'm the big daddy mould changer
What a badly organized place. They have no idea about machine mechanics even.
You guys are poor
Embarrassingly old school and slow
Wrong from start to finish. horrible
Amateur hour...jesus