Grateful for the vid! Needed to pop the flap on 2011 A7 to refuel, stopped latching after that. Didn’t need to make holes, held the actuator pin with pliers, used plastic trim removal tool from top left first, kept pressure on pliers (not much) and popped top right. I removed the connector by jamming a screwdriver in the gap an gently pulled. I reused the red emergency cord as I hadn’t used it previously. T10 torx, undo both, replace and push all back into position whilst keeping a little tension on the red emergency cord. All popped into place easy, no alignment issues, super easy! Thank you!!
Do you know what the emergency rip cord does? It is attached to the actuator bit but tugging on it just seems to pull against a rubber bung. Not sure what it does or if it's a one time use thing. Does it release a lock or something?
Thanks so much for this. Just replaced mine no problem. As someone else said above, you don't need to make the holes - I put my plastic tools under the edge, levered up and the whole assembly popped out.
I have a 2017 A6 Avant. I managed to get my hand to the back of the assembly and undo the closest top and bottom clips; I then taped the painted area (for protection) and slid a credit card around the edge to pop the other clips. No damage at all to the assembly or paint. If you have ad blue make sure you remove the filler cap for that too.
A very good walk through explanation. Thank you, i was able to carry out this procedure really quickly after watching your video. I now have a working filler actuator with no more than 10 mins work which included getting the tools and parts ready. If i had not have seen this I was going to try accessing it from the inside of the vehicle.
Fantastic video! I was (still am) on a road trip. Could not open the fuel door at the gas station. Was stuck. Went to Audi dealership and they helped open it up. They said that the repair will requiring replacing the whole fuel door assembly, AND then have to paint it (since it includes a unpainted fuel door!). Watching this video it's clear that this is not necessary. Will try to do this myself now.
Audi service department is really mean then. Even required to change the assembly, the fuel door cap is removable and uses the old cap panel on the new assembly, not to mention that the actuator can be replaced alone
Thanks Man! $140 quote from my mechanic (actually reasonable, I'll bet the the stealership would be double) turned into $15 bucks for the part (from aliexpress) and 30 minutes of work, less time than dropping off/picking up the car from the shop. Much appreciated.
Hi AD's. Thanks for posting. Would like to add weight to the alternative where pulling down and out on the inside lower edge of the housing can 'pop' this out without needing to punch holes. I found rubber gloves significantly improved grip when doing this. For those wanting to replace the part numbers are: Fuel flap actuator 4L0862153D Hinge Assembly (Housing) 4G8809906H (only need if you break the housing)
Thanks so much for this. Just got an S7 and having this exact issue. So much for the "emergency" release. WD40 helped to loosen it up, but i've now blocked the hole so it won't lock me out again. Ordered my genuine audi part online (I see amazon has some cheap knockoff brands) and hope to install next week.
I used plastic pry tools to pry the door slightly open and used the straw to spray all over the actuator. Then pressed the door a few times and eventually it popped out. This doesn't seem to be a permanent solution as it's the second time in a week i've had to do it. will be replacing soon
@@michaelrohl Mine worked like that for few months and then fully stopped working. I had to brake it to open fuel door. Shame on Audi for those silly things on premium cars...
My S6's fuel door wouldn't open while I was in the middle of nowhere. I tired the emergency release for 10 minutes but couldn't get it to work. I then used a credit card which busted the actuator and caused it to stay in the open position leaving the fuel door open. Decided the best thing to was use a pair of pliers to twist the entire lock around 720 degrees 4 times in both directions until I heard a snap. The part that extends popped out along with the spring. I added some duck tape to the hole it left and waited for the new actuator to arrive.
Hey Bro! Watched your video a while ago and ordered the part I needed but was putting it off until a sunny day (it rains a lot here in the UK!). Of course, the day I feel like doing the job, it has to rain! LOL! Sod's Law! Anyway, I just wanna say a BIG THANK YOU to you for your video, without which I would never have had the knowledge or courage to even attempt to do this repair! Mine works fine and I saved £££ So Bless You brother and thank you for sharing your knowledge and wisdom with the world! Why do they make such a crucial component that we use almost everyday, so prone to failure? This is 2021 - surely they should have mastered the BASICS by now!
By the way, what's the red pull cord for? And how does it work? I couldn't figure out how to use it...all it seems to do was pull on a rubber but attached to the actuator bit...
@@IcefireFitness It's emergency release cord. It should open fuel door by pulling red cord. It then pushes manually to the actuator and should release it. In my case actuator was fulled dead (jammed and wouldn't do anything) The only way for me to open fuel door was to gently brake the plastic edge of actuator. It took time too... Ordered new part. Will try to change it on Monday
I was worried about scratching around the gas lid, so got out a good pair of channel locks and grabbed onto the actuator plunger deal. . Had a firm grip on it and pulled with a bit of force and the whole deal came out just like it should of. If you're going to replace the actuator anyway then no harm no foul...
I've been having issues w the fuel door on my 2012 A6.. I eventually broke the orange pull cord while trying to put gas in the car in a blizzard.. so frustrating..
Hey, I was wondering how you managed to open it in the first place with the dodgy actuator? Mines gone, and I managed to rip the emergency release cable 🙄
I used some plastic pry tools and opened the side a bit, sprayed some WD-40 on the actuator and pushed it in a few times. I've had to do this twice now, but I've just stuffed some papertowel into the hole so it won't lock. Just ordered my actuator and will be using this guide to replace the one in my 2016 S7.
What does the emergency release cable do? Is it a one-time use only cable? I couldn't figure out how it worked. It seems to only pull in the rubber not attached to the actuator. Didn't release any mechanism or anything as far as I could see...
Nothing. It was fine doing exactly as in the video - unlock car, open fuel cap (pull red cord in compartment if you are locked out), prise out fitting and unplug old actuator. Unscrew torx screws, put in new actuator, plug in, push back. All done.
Great great vid - makes total sense, however is ANYONE able to advise how to get the inside trim out from the storage well area to even get at the pull cord? I've fallen at the first fence!
You may have to go with Audi or keep searching the net. Here is a similar part but may not fit the S4. You can also remove the factory part and try cleaning it or possibly try cleaning it on the car. www.europaparts.com/fuel-door-lock-actuator-8v0862153a.html
Mine wasn't opening and even the emergency latch in the trunk didn't work. Got it fixed under warranty at a dealership and now the door is protruding a little more than before. Sucks
You have to piece the plastic to get the trim off? That's a disgrace! I've owned an S8 and an A7 now, and both have had lots of problems and have been disproportionally difficult to repair.
Could have been a perfect video if how the clip is like was shown in CLOSE UP. That way we know how deep and what angle to get to the stupid clips. This is for those who could never feel the clips and pop the trim... which is the most difficult part if we don't want to break it.
That's cool in all that you showed me how it's done, and I appreciate it. But that was stupid to get close to the Car and lock the gas door, then walk the keys way over on the other side of your garage, then walk back to the Car to demonstrate that the gas door was locked. Thanks for the info.
Grateful for the vid! Needed to pop the flap on 2011 A7 to refuel, stopped latching after that. Didn’t need to make holes, held the actuator pin with pliers, used plastic trim removal tool from top left first, kept pressure on pliers (not much) and popped top right. I removed the connector by jamming a screwdriver in the gap an gently pulled. I reused the red emergency cord as I hadn’t used it previously. T10 torx, undo both, replace and push all back into position whilst keeping a little tension on the red emergency cord. All popped into place easy, no alignment issues, super easy! Thank you!!
Do you know what the emergency rip cord does? It is attached to the actuator bit but tugging on it just seems to pull against a rubber bung. Not sure what it does or if it's a one time use thing. Does it release a lock or something?
Thanks so much for this. Just replaced mine no problem. As someone else said above, you don't need to make the holes - I put my plastic tools under the edge, levered up and the whole assembly popped out.
Whoops! Too late! Hahaha! I'm gonna fill my holes with black silicone mastic. Job done!
I have a 2017 A6 Avant. I managed to get my hand to the back of the assembly and undo the closest top and bottom clips; I then taped the painted area (for protection) and slid a credit card around the edge to pop the other clips. No damage at all to the assembly or paint. If you have ad blue make sure you remove the filler cap for that too.
A very good walk through explanation. Thank you, i was able to carry out this procedure really quickly after watching your video. I now have a working filler actuator with no more than 10 mins work which included getting the tools and parts ready. If i had not have seen this I was going to try accessing it from the inside of the vehicle.
You are welcome.
You are Welcome. Please help my out by Subscribing and Sharing my Channel. More Fun videos to come.
Thanks, just did mine on my 2017 S7 in about 10 minutes. Your video was very helpful!
Dude, thank you. You have made my day. I got my actuator from Amazon for €15. It works perfect. Thank you
Very welcome. Happy that I helped you. p
Please subscribe. I have more auto and Audi videos coming.
Fantastic video! I was (still am) on a road trip. Could not open the fuel door at the gas station. Was stuck. Went to Audi dealership and they helped open it up. They said that the repair will requiring replacing the whole fuel door assembly, AND then have to paint it (since it includes a unpainted fuel door!). Watching this video it's clear that this is not necessary. Will try to do this myself now.
You can do it. Don't forget to subscribe when u finish.
Audi service department is really mean then. Even required to change the assembly, the fuel door cap is removable and uses the old cap panel on the new assembly, not to mention that the actuator can be replaced alone
I am going to give this a try over the weekend. Dealership wanted $250 to replace the motor. Thanks so much for your video!
Dealerships are ridiculous. I picked up the motor for $28 a week ago from a dealership. Took less than 10 minutes with this video to switch.
I feel like I owe you a steak dinner bro. I ordered the part on Amazon and replaced the actuator in less than 5 minutes. Much appreciated!
Thank you for the feedback. I have more videos coming. please help me by Subscribing.
Thanks for the video. Took about 5 minutes to replace after viewing your video.
Thanks Man! $140 quote from my mechanic (actually reasonable, I'll bet the the stealership would be double) turned into $15 bucks for the part (from aliexpress) and 30 minutes of work, less time than dropping off/picking up the car from the shop. Much appreciated.
Just had my Audi service department quote me 5-600…….yeah nah
Thank you so much for this detailed video. I was going to take my car to the dealership to get this fixed but not anymore, I will be doing it myself.
Thanks for this video, had the same issue, and I'm generally useless, but was able to swap out the actuator using your video step by step. Thank you!!
Greatly appreciate this walkthrough I had the same issue on my RS7 and you were the only one who could help
Glad I was able to help. And I love the RS7. That's a dream car. Please stay tuned for new content.
Hey do you know where the fuel release cover in the trunk is located?
Excelent Video ,i recommend to put around the paint some kind of tape (3M) to protect the paint
I would agree with you on that one.
Thank you for the video, having the same issue on my 2016 A7 . Two thumbs up!!
Hi AD's. Thanks for posting.
Would like to add weight to the alternative where pulling down and out on the inside lower edge of the housing can 'pop' this out without needing to punch holes. I found rubber gloves significantly improved grip when doing this.
For those wanting to replace the part numbers are:
Fuel flap actuator 4L0862153D
Hinge Assembly (Housing) 4G8809906H (only need if you break the housing)
damn my man!! thanks a lot, i was really looking for this part number, thanks dude
Saved me a lot of time and headache … crazy how common this problem is … thanks for the help!
You welcome.Please help me by subscribing.
Thanks so much for this. Just got an S7 and having this exact issue. So much for the "emergency" release. WD40 helped to loosen it up, but i've now blocked the hole so it won't lock me out again. Ordered my genuine audi part online (I see amazon has some cheap knockoff brands) and hope to install next week.
How were you able to get the WD40 in there..I'm having this same issue since it's been cold
It can be repaired with WD40 if you wish. Tested today and works. At the back of the actuator there is an opening. Spray inside the opening with WD40.
Apoelistas Apoelistas thanks for the tip.
I used plastic pry tools to pry the door slightly open and used the straw to spray all over the actuator. Then pressed the door a few times and eventually it popped out. This doesn't seem to be a permanent solution as it's the second time in a week i've had to do it. will be replacing soon
@@michaelrohl Mine worked like that for few months and then fully stopped working. I had to brake it to open fuel door.
Shame on Audi for those silly things on premium cars...
Thanks for the video! Just did this on my 2016 A6 and took about 20 mins!
Appreciate the comment. Hope u SUBSCRIBED
Thanx for the super informative video. Having similar issues with my friend's Porsche. Will try cleaning, if it does not work, then try your way !!
My S6's fuel door wouldn't open while I was in the middle of nowhere. I tired the emergency release for 10 minutes but couldn't get it to work. I then used a credit card which busted the actuator and caused it to stay in the open position leaving the fuel door open. Decided the best thing to was use a pair of pliers to twist the entire lock around 720 degrees 4 times in both directions until I heard a snap. The part that extends popped out along with the spring. I added some duck tape to the hole it left and waited for the new actuator to arrive.
Thanks for the video, saved me $460
Hey Bro!
Watched your video a while ago and ordered the part I needed but was putting it off until a sunny day (it rains a lot here in the UK!).
Of course, the day I feel like doing the job, it has to rain! LOL! Sod's Law!
Anyway, I just wanna say a BIG THANK YOU to you for your video, without which I would never have had the knowledge or courage to even attempt to do this repair!
Mine works fine and I saved £££
So Bless You brother and thank you for sharing your knowledge and wisdom with the world!
Why do they make such a crucial component that we use almost everyday, so prone to failure? This is 2021 - surely they should have mastered the BASICS by now!
By the way, what's the red pull cord for? And how does it work? I couldn't figure out how to use it...all it seems to do was pull on a rubber but attached to the actuator bit...
@@IcefireFitness It's emergency release cord.
It should open fuel door by pulling red cord. It then pushes manually to the actuator and should release it.
In my case actuator was fulled dead (jammed and wouldn't do anything)
The only way for me to open fuel door was to gently brake the plastic edge of actuator. It took time too...
Ordered new part. Will try to change it on Monday
Thank you for the info. Just pick up a used S7 months ago. When I plug in OBD II, found this actuator is shorted to ground.
I was worried about scratching around the gas lid, so got out a good pair of channel locks and grabbed onto the actuator plunger deal. . Had a firm grip on it and pulled with a bit of force and the whole deal came out just like it should of. If you're going to replace the actuator anyway then no harm no foul...
I tried that and broke the plunger off of the actuator so had to do it as described in the video. It was worth the shot, but didn't pan out for me.
Hi DADDY IM ANIYA and I love your youtube video
I was looking for this video 👍🏻👍🏻👍🏻
Thank you so much for posting this you saved me a fortune 🙏👏 you the man ✊
Excellent top good Video. I have the same problem on my A7, now i will replace it. Thanks for sharing this 👍
Thanks AD!! I was able to follow you directions and replace my actuator on 2012 A6
Glad I could help u. Thanks for letting me know. If u have a 3.0T engine then u will want to see my next video.
The fuel funnel is one-time use unless you don't mine holes on four corners.
I did my one today 14 Aug 2020.
2015 S7
Thank you so much . You save my life
Happy to have helped you.
Great video man!! Thanks!
Thanks for posting this. Saving me
Very helpful and well explained video. Thank you for sharing this
Is the procedure same for Audi A5?
I would have to look into it. May depend on the year also
Just got my part and will give it a go. Audi dealer quoted me $1,001.
to replace. I politely declined. Part cost $44.00
Ohhhh you got moneyyyyy!! Audi A7!!! lol i'm waiting for the next video!
I got money huh, u see who works on it lol.
Thank you very much dude✌️
Tks very much!
I've been having issues w the fuel door on my 2012 A6.. I eventually broke the orange pull cord while trying to put gas in the car in a blizzard.. so frustrating..
if you see the warning: "vehicle electronics malfunction! shift to p before leaving car" its very posible its for this actuator, in my case it was....
Hey, I was wondering how you managed to open it in the first place with the dodgy actuator? Mines gone, and I managed to rip the emergency release cable 🙄
I did the same thing. How did you repair the cable?
I used some plastic pry tools and opened the side a bit, sprayed some WD-40 on the actuator and pushed it in a few times. I've had to do this twice now, but I've just stuffed some papertowel into the hole so it won't lock. Just ordered my actuator and will be using this guide to replace the one in my 2016 S7.
What does the emergency release cable do? Is it a one-time use only cable? I couldn't figure out how it worked. It seems to only pull in the rubber not attached to the actuator. Didn't release any mechanism or anything as far as I could see...
hi what happens if i unlock it and unplug the electric cable at the tank lock? then won't the car protest? Thank yo
Nothing. It was fine doing exactly as in the video - unlock car, open fuel cap (pull red cord in compartment if you are locked out), prise out fitting and unplug old actuator. Unscrew torx screws, put in new actuator, plug in, push back. All done.
How do you remove the inside panel to get to the emergency release?
U literally have to pull it out with hand force. My wife has done it on her own. It's not very difficult
Hi, do you know where is the fuse for this actuator? I'd like to check the fuse first before committing to replacing the part
Great great vid - makes total sense, however is ANYONE able to advise how to get the inside trim out from the storage well area to even get at the pull cord? I've fallen at the first fence!
Is there a video for the A1? Having trouble getting it removed. Thanks
where did you get the actuator itself? I have a 2018 S4 and cant seem to find one besides buying an OEM one through Audi for almost 100 dollars
You may have to go with Audi or keep searching the net. Here is a similar part but may not fit the S4. You can also remove the factory part and try cleaning it or possibly try cleaning it on the car. www.europaparts.com/fuel-door-lock-actuator-8v0862153a.html
is the audi a6 Fuel Filler Housing same as a7?
(c7.5 2016 a7)
Mine wasn't opening and even the emergency latch in the trunk didn't work. Got it fixed under warranty at a dealership and now the door is protruding a little more than before. Sucks
Why do you chance the orange cable? it is the same?!
You have to piece the plastic to get the trim off? That's a disgrace! I've owned an S8 and an A7 now, and both have had lots of problems and have been disproportionally difficult to repair.
What size torx did you use? Aparently this is a big problem with audi and also happened to my a7...
@truth81 I don't remember exactly but the set i used had a T10, T15, T20, & T25. Sorry about that. I can tell u it is one of those 4 for sure.
What's the part number?
Could have been a perfect video if how the clip is like was shown in CLOSE UP. That way we know how deep and what angle to get to the stupid clips. This is for those who could never feel the clips and pop the trim... which is the most difficult part if we don't want to break it.
That's cool in all that you showed me how it's done, and I appreciate it. But that was stupid to get close to the Car and lock the gas door, then walk the keys way over on the other side of your garage, then walk back to the Car to demonstrate that the gas door was locked. Thanks for the info.
That was a stupid comment!
ok I'm off to cry in a corner, never occurred to me to twist the two black net retaining clips out. My bad. 🤦🏻♂️