How to repair a rust hole in a car sill / rocker panel at home DIY welding

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  • čas přidán 19. 06. 2017
  • How i repaired a rust hole in a car sill/rocker panel. Am sharing my experience of how i approached this small repair an hope some of you will share what you have done too.
    Im not a qualified panel repair person or welder, im just an unskilled worker having a go at a diy repair job.
  • Auta a dopravní prostředky

Komentáře • 47

  • @wokelefty
    @wokelefty Před 4 měsíci +1

    Just what I was looking for. 6 Yr old video still helping people out. Cheers.

  • @privateer177666
    @privateer177666 Před 6 lety +3

    Informative video. Thanx much for taking the time to teach. Folks like yourself make this work and world a better place to be.

  • @markmorganvantocamperconve767

    FINALLY!! Someone with the common sense to know the only way to get rid of rust is to cut it out and put fresh metal in!!! Welding over rust or using filler is never going to last! Well done fella! Fantastic, informative video.

    • @TheProjectGuy194
      @TheProjectGuy194  Před 7 lety +1

      Mark Morgan thanks for the postive comment, every day is new learning experience.

  • @interestingspagetti
    @interestingspagetti Před 3 lety +1

    I know a way to do it without welding. It's a bit naughty. But if you just wanna get another year out of your vehicle. This works and will get your motor through it's MOT. Wire brush the the rusty hole, then stick on a piece of metal with anything at hand. You can even super glue it on :-) . Then just stick on some wraping vinyl all along the sill. Hair dryer in on or use a heat gun. Job done in 20 mins. I have liked your video. Thanks for the upload.

  • @m4cdemos
    @m4cdemos Před 2 lety +1

    Very watchable and - at least to a total novice like me - really informative. Thank you.

  • @AaronMcConnelluk
    @AaronMcConnelluk Před 7 lety +15

    Nothing wrong with that fix. You always take your time and plan what you're doing. Great video - keep them coming!

  • @iansimpson8309
    @iansimpson8309 Před 4 lety +1

    A useful enjoyable video. Thanks for taking the time to document the process and explain it all step by step. It was also nice to hear the good old Norn Iron accent too :)

  • @don-cw1yz
    @don-cw1yz Před 5 lety +3

    I just bought a welder and plan on doing the same thing.

  • @adzthewise
    @adzthewise Před 6 lety +1

    Brilliant job, great step by step, even gave the welding settings used, thank you for an excellent video, so helpful!

  • @fredgrove4220
    @fredgrove4220 Před 4 lety +3

    To keep the shrinkage to a minimum, use 0.8 wire and 90% argon/10% CO2. Welds a lot cooler, and lot less distortion.

  • @jbwelch89
    @jbwelch89 Před 7 lety +2

    excellent job! most people will not go through and show everything or just fill it with foam. this is a great step by step. tips for anyone new to a welder try some tacks on a scrap piece of metal and get comfortable with it.

  • @jeepman012
    @jeepman012 Před 5 lety +4

    Nice little job, thanks for the video.

  • @stevedriver1476
    @stevedriver1476 Před 6 lety +2

    i will do my nissan like this guy,,not bad,,,i learned fast from this fellow

  • @stebenit
    @stebenit Před 7 lety +2

    nice repair the proper way well done ,some people would just use fibreglass and bodge it..

  • @GerrysDiy
    @GerrysDiy Před 6 lety

    Well done. I have an old mk4 with a few similar holes but I need to start looking for a mig welder. Great video Cheers Gerry

  • @roberttaylor3890
    @roberttaylor3890 Před 5 lety

    Nice job! Thank you for the video!

  • @chanhducphung2826
    @chanhducphung2826 Před 6 lety +1

    Thank so much for your great details video

  • @charliediver1560
    @charliediver1560 Před 2 lety +1

    Good video thanks for sharing .

  • @martinlock1410
    @martinlock1410 Před 3 lety

    This was a massive help thankyou

  • @YeehMate
    @YeehMate Před 4 lety +1

    this was really helpful cheers

  • @britishbluetess
    @britishbluetess Před 6 lety +1

    Great work

  • @evinx4429
    @evinx4429 Před 6 lety +1

    That was a good fix, not like alot who wouldnt weld and grind and would rather just filler. Did you cavity wax the insider through a grommet hole to seal it properly?

  • @pheenix42
    @pheenix42 Před 6 lety

    Thank you, sir! All it needed once the patch was in and the welds ground down was body solder which could be filed to just the right shape. But, even good plastic filler would serve as well; I learned something here today!

  • @jeffreywin584
    @jeffreywin584 Před 6 lety

    Very nice!

  • @electrogadgets8417
    @electrogadgets8417 Před 6 lety

    I have the same problem on my 09 Dodge Ram 1500..good fix but you probably are going to have additional rusting along the whole rocker panel. I plan to replace the whole panel and back spray it with undercoating for future rust protection.

  • @jamesgallagher1992
    @jamesgallagher1992 Před 3 lety

    Keeps er runnin fer another while sure👍👍

  • @68Bards
    @68Bards Před 4 lety +1

    The tool is what I used to know ages ago as a ‘joggler’. Lost mine, went to the local welding supplier and the young lad had never heard of one.
    They were always sniffed at by the pro butt weld purists tbh

    • @68Bards
      @68Bards Před 4 lety

      BTW one advantage of jiggling/joddling is less risk of burn through, which may be important if there’s sensitive stuff on other side. EG campers with units which would be a costly PITA to remove

    • @TheProjectGuy194
      @TheProjectGuy194  Před 4 lety

      Got mine from local auto parts store, nearly sure I seen them on ebay an seen air operated ones as well

  • @gsb0b
    @gsb0b Před 5 lety +9

    just cut to size no overlap

    • @bestleesinna7702
      @bestleesinna7702 Před 4 lety +1

      overlap on the inside doesn't hurt anything. Makes it easy to hold in place. I used epoxy and overlap to hold my panels in place before I began welding.

  • @johnmarren6367
    @johnmarren6367 Před 7 lety +1

    any chance you can give details of welder/gas etc

    • @TheProjectGuy194
      @TheProjectGuy194  Před 7 lety

      john marren its argon/co2 gas, got my 20 litre bottle from a hobbyweld dealer, look up hobbyweld.com for your local dealer.

  • @kenyaaj6931
    @kenyaaj6931 Před 6 lety

    Yeah this was a good video

  • @pee6979
    @pee6979 Před 6 lety

    4:50 what's the name of the pliers?

    • @1974coll
      @1974coll Před 6 lety +1

      Peti Petike jogglers

  • @mrnippynelson2638
    @mrnippynelson2638 Před 6 lety

    Watch more free cat videos...Grumpy BELLY CAT

  • @jennymcgrory7983
    @jennymcgrory7983 Před 6 lety +1

    Donegal accent 😂👍

    • @TheProjectGuy194
      @TheProjectGuy194  Před 6 lety +1

      JMG Jenny not Donegal but close, from Tyrone but do spend alot of time in Donegal. You local yourself?

    • @jennymcgrory7983
      @jennymcgrory7983 Před 6 lety

      NotwiseDIY aww sorry ,I’m from donegal myself,I knew your wer from around ulster anyway 👌👌

  • @CRAZYRUSTYVW
    @CRAZYRUSTYVW Před 5 lety +1

    Hey dude I have subbed I have same problems rust lol. I hope. Uou return the subs

    • @TheProjectGuy194
      @TheProjectGuy194  Před 5 lety

      Already a sub to your channel for a while man an enjoy.

    • @CRAZYRUSTYVW
      @CRAZYRUSTYVW Před 5 lety

      @@TheProjectGuy194 legend dude =D, what happened to your mk2?

    • @TheProjectGuy194
      @TheProjectGuy194  Před 5 lety

      Still have the, need some more work but will be back on the road next summer. It's a 16td.

  • @scabbycatcat4202
    @scabbycatcat4202 Před 6 lety

    Yet another " repair " that does not show you the finished job !!