How to Build a Crosskart in Your Garage: DIY Fully Independent Off Road Go Kart
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- čas přidán 24. 02. 2022
- This is not a Sierra Car! This is a Crosskart Chassis designed to take a variety of engines and components to fit your budget and your exquisite taste in driving, I named it the VF-1 for variable frame Kart. You can make it for dirt, asphalt or a mix of everything. My budget for each one was $5K, I too wanted a crosskart but there was no way my family would let me spend that much on one! I built the first one for myself (#27) and made plans and a walkthrough video series at the request of builders. I use affordable and easily available ATV parts to reduce cost and have used three different engines in the same chassis with great success. Builders who used the plans have applied other engines and even snowmobile engines! I followed the technical rulebook for the European Crosskart series for dimensions and safety, however, currently in the garage as the next build is a chassis that was stretched to show how easy it is to adjust the legroom when building the chassis (see link below). This is using a predator 420cc and has a build budget of $2K! Build yours however you want and show it off in the facebook group or on your own CZcams Channel! Sorry I do not sell Chassis or Complete Crosskarts, but show you how it can be done even if you are a first time builder. Enjoy the build! *Although this looks similar to a Sierra Car, I did not copy them in any way. My first one was designed in 2005 with the idea of converting ATV parts and well on its way to being built in 2016 before they ever released theirs. They make amazing machines and deserve the credit they are getting for bringing this amazing sport to the US. My hope is to make it so more people can participate.
If you decide to watch the detailed video series, know that I was new to CZcams and it took me a couple of video's to get the hang of editing. They get better and better as you go. Thank you for checking out the content.
-Kyle
Plans available here:
kj-raycing.dpdcart.com
Plans detail and Materials needed
• Crosskart Plans: KJ Ra...
Custom length chassis
• Inexpensive Crosskart ...
Facebook KJ Raycing
Once you have the plans come join the build discussion
Facebook Build Group (KJ Raycing VF-1 and VF-2 Kart Builders) / 905565813954510
Instagram @kjraycing
Storefront kj-raycing.dpdcart.com
Sierra Cars
www.sierra-cars.com/
JD's Garage CZcams Channel / @jdsgarage701
DISCLAIMER
Videos are for entertainment only, work performed in the video should only be accomplished by a professional technician. KJ Raycing will not be held liable for ANY personal injuries. - Zábava
![How to build a Crosskart/Dune Buggy [part1, frame]](http://i.ytimg.com/vi/UNtU9cK6ONU/mqdefault.jpg)
I’m 57 years old found you video and ordered your plans! Ordered my Rouge Fab bender and here I go. Raced dirt track for years but this looks fun can’t wait to get started!
I’m so happy to hear this. You are going to love the build and the drive. Please post pics of your progress on the facebook group; we all love seeing the builds.
How did it go?
Hola que tal ,me podrías vender los planos? Soy de Ecuador saludos
So how is the go cart going ? Looks like so much fun to drive !!
from the lack of response im guessing he finished it but unfortunately died in a horrific crash shortly after
Truly amazing builds! Hard enough building and repairing one machine and yet you have yourself a small army of machines 😜
Thank you. It was a long year in the garage for sure getting two finished in 10 months. I can’t wait to see your 400hp monster!
Man!!!! This sure does pump me back up!! Haha I look at my jig everyday just waiting to start the build! I daydream everyday what it’ll feel like driving one that we will build! Driving yours was so awesome but I can’t even imagine how it’ll feel driving one that we build! Thanks for always posting great stuff!!!
I can’t wait to hang out with you guys again! And I can’t wait to see that monster of a motor in the crosskart!
@@KJRaycing Please my dear friend, I am impressed by the wonderful design of this car. Can you send me the diagram with the actual dimensions and measurements
@@zakitiba2044 you can purchase the plans
@@chrismustry9302 Where can I buy it please?
I'm 55 years old and have always wanted to mount a motorcycle engine on a go kart, now I finally have a motor, I just have to figure out how to get it mounted (properly) to the frame . Your videos help a lot. Cool buggy build ! 👍🏻
YOUR HANDS ARE GOLD!! YOU ARE AMAZING!
this is so insane! the ammount of skill this takes is unreal and im doing my best to build something similar out of a yerfdog 3203 but I dont think ill ever come close to this!
Thanks man! Keep at it, anything you build yourself and makes you smile is an awesome machine 😁👍🤜🤛
Another great video can't wait for you to get back to the build video's I find them very helpful and informative.
Just gotta wait for the snow to stop! I’m letting my lady park in the garage so work is on hold. Soon though my friend, we’re all getting antsy.
What we’ve all been waiting for. Videos!
I’ve been waiting for more wheel time! Can’t wait to test the pred 420 build this spring, just to see if it still has that feel of the other ones even though it will be a little slower. And I’m my daughter and I are super pumped about the two seater too!
Oh man , I’m so glad I found this video
Amazing engineering!
Can’t wait to start my build.
Me either, I love seeing everyones builds!
Awesome job
Such an awesome project!
Thank you very much! It’s been a blast!
absolute banger
Thanks mate!
I know i've said it a million times but keep up the good work man i hope you grow big!
Thank’s man! I’m hopefully gearing up for another summer of fun 👍
@@KJRaycing No problem man, I'll keep on watching.
This is sooooo cool! 😎
Thank you very much! 🤜🤛
God, cant wait to get started on mine. Roguefab bender should be showing up any day. Got a 2005 gsxf600 for $200 off copart. Engine runs amd has been removed and ready for the transplant
I forgot all about Copart!! Thank you! I’ve been looking for a good powerplant for the two seater. I can’t wait to see your build, it’s going to be awesome!
So cool. I want to build one. I like your design as well!
Thanks man! It’s been about 20 years of dreaming so I’m glad I got to build one and now it’s cool to be able to share it!
@@KJRaycing Yup also noticed the Macross Frontier stuff on your computer... I was like anyone that likes Macross is ok with me :P
Heck yes! I’ve also been collecting Macross for over 20 years… I keep that somewhat close to the chest.
@@KJRaycing me too.
Yes I will
Definitely
I see your on Crossed up OffRoad/Facebook, their are some bad ass machines in their.
Those guys are nuts! And their builds are pretty remarkable, tons of talent.
@@KJRaycing Yes they have some amazing buggies for sure, talent is an under statement ha ha ha.
Waiting for pre welded, and complete kits, probably the only way I would ever be able to get one. I am skilled in building, not so much fabrication
Ficaram top demais legal
I just finished the VF-1 Build Series. I’m very impressed with how meticulous you are with your planning and builds, so I got a set of your plans. Great work!
Did I hear you mention that you had been thinking about trying a 2 seater? Any thoughts of trying 4wd?
Well thank you and thank you. I am currently finishing up the design for the two seater and should have plans and a chassis by spring. Optional 4wd would be amazing but can be expensive and it’s not really my style of driving. I really like the challenge of holding a big drift and finding the edge of traction and control with a 2wd. Thank you again for tuning in and stayed tuned for more!
-Kyle
@@KJRaycing whats a ball park of the cost to build one of these?
@@KJRaycing4x4 may not be your desired driving style but as a Minnesota resident having the option during winter when snow accumulations are 30” + makes this a rig that can be used 12 months a year. I’ve enjoyed drifting my Yamaha Raptor 700 on a groomed snow track during winter. I used farm tillage equipment to work the snow & let it freeze forming a smoother more level surface to drift. 3rd gear get sideways, maximum counter steer, control drift with throttle input without spinning is a blast. Having a set of taller, wider winter tires has helped me get around during winter. Lowering tire pressure helps a lot. Having your plans with 4x4 options would potentially sell more plans & get more people building machines. Increase the market to winter, mud & in between. My .02$
Mantaaaapppp👍👍👍👍
Love the video. Any tips on how to get started for someone with no mechanical understanding whatsoever?
Start with the budget build series then watch the other videos. The builds are all very well documented. The hardest part is to start 👍
Hi there. How do I go about getting the complete plans and drawings to build this kart. So looking forward to taking on a project like this
Check the description 👍
I’m working on something similar as a prototype to test the technology and mechanics I want to add to a VF-1 later on. I have a 4 cylinder motorcycle engine as well but am having issues with start up and configuration. Is there any way I can DM you and get some advice?
Do you have to use the clutch when shifting gears? And the even more important question: how did you manage that you only have to push the gear lever forwards and backwards to shift up or down a gear?
Otherwise great video and very interesting!
Motorcycles are sequential gearboxes, so I just put a linkage to it as a hand lever.
Hey there will ever sale pre bent kits for just the frame itself?
i got IT!!!!!
Kj racying are the front shocks suspension and the back are they from the 525 ktm?
Kepengen kali punya kek gitu😢
I want one so bad
That is really cool do you sell these?
Thank you and I do not, but there are lots of guys building them from the plans at kjraycing.com 👍
This is fuckin awesome!!! I’ve got a Honda 500 motor. I need to build one
Thank you. The build is just as fun as the drive. I hope yo see your build progress on the Facebook group. Welcome to the fun!
Is it possible to build one like yours but compact to fit in a 5.5 foot truck bed?
Do u need to bend tube for this or could i possibly cut at angles
you should’ve put the lights on tops I think you could see better
Do you sell a kit ? Totally unreal the quality of work you do.
I do not. If I had a million subscribers like the other guys I could do way more with this. I do try to break it down into easy to follow steps so anyone can get behind the welder and build one.
@@KJRaycing Thanks for all your doing . Your a good person.
🤜🤛
This looks awesome but I have one question because it is hard to tell. How do you remove the engine once this is fully assembled. It looks like it’s non removable once welding is completed?
Thank you. The engines come out pretty easily, check out the piston replacement to see a time lapse of me pulling a 4 cylinder engine in about 20 minutes.
@@KJRaycing Just did! Thank you!
Dude - add some window nets to save arms during roll over
Save the safety stuff for your own build… The people that lose arms on rollovers also have cup holders and coolers if you catch my drift. I’ve rolled a few things and never thought to put my arms outside of the vehicle. Grip the wheel and tuck your chin into your chest. But I also made a video on making removable doors, check the channel. czcams.com/video/-6PT0MAuGn8/video.html
Hey boss how do I get your plans thanks
Look awesome
Check the description for link to plans and other good stuff. 👍
Hello kj I want to purchase your buggy blueprints im 5.7ft around 230lbs which one would you recommend the VF-1 or the VF-1 XL. Thanks
VF-1 and stretch the frame 3”, check the budget build for how to do it and what it looks like. It is very comfy. The VF-1 gives 6 extra inches in all dimensions of the cockpit compared to the blue crosskart in the videos.
beautiful and im a snob, dont say this often
Do you think I could do this at 17 or to compacted I have a job I could save now and maybe have money by Sumer time to build this but idk just wondering
I think anyone can do it to be honest. Take one step at a time. If you think about doing 50 bends it is very intimidating; if you think about making one bend it seems kind of easy. I wish you the best.
😊
These look awesome . What was the total cost to build. I'd say somewhere around 4k
Thank you so much! I shoot for a budget of 5k. Sometimes it’s over and sometimes it’s under. I do split the builds into stages to help with the cost. Like working in the chassis while saving for the engine. I really hope you get the chance to build one 🖖
@@KJRaycing I will absolutely be building one. I've been looking into different engines to use. I would be ok with a little less power but I would still like to have the power to shred through the trails. Once I find my engine I'm going to use your plans as a base and modify them a little to be a little stretched . I will upload any changes to the plans so everyone can check them out along with pictures of my own build. Thank you for all the effort you've put into the community
Outstanding! It’s already in the plans how to stretch it and several guys including myself have stretched them 3-6”. If you think that is still too small there is the VF-1 XL that gives the driver 6 more inches in al directions. If you are shredding trails definitely go with an ATV engine that has reverse, tons of torque, speed and fun.
Hey how much do you think the overall cost was without the engine. I’m wanting to build one but I’m not sure how much it’ll cost
There are two videos on my channel that break down cost. How much does it cost is a complicated question because I don’t know what components you plan to use. High end shocks alone could bump your budget up $5k. My average fully built cost is around or below 6k with the budget kart being under 3k with the irs setup.
Do you do orders if someone wanted a complete built one?
Unfortunately, he does not have the time to do that. CrossKarts are his hobby, he has a family and a full-time job.
Where or how did you source your engines? I bought the components list in hopes of a suggestion, but it’s not there. My largest concern with this build is finding an appropriate, reliable engine. Do you have links or suggestions?
The polaris predator or polaris outlaw 500 is an outstanding, reliable bulletproof engine. Oh and it is still really fast 😎. I don’t put engines in the list because there are soooo many engines and everyone has their favorites.
@@KJRaycing perfect. I just needed a nudge in the right direction. Thank you for your time and effort!
Engines from 80’s motorcycles work well and are quite cheap. I’ve used them in Atv-s.
How to Build a Simple MX5 Chain Drive Differential - No Machining, No Welding
thought you might like this idea for slip diff cart
Call me weird but I like live axles. More predictable and easier to get the rear end loose. That’s where all the fun is. Maybe if we actually start racing these in the US I’ll update to more race minded equipment. Thank you!
do you sell complete frames?
I do not. I am working towards it but building a frame from a pile of tubing is very rewarding. I wish you the best.
Could you use a banshee 350 twin engine in something like this?
It was designed exactly for that reason. There have been all kinds of engines used from snowmobile, atv, crotch rocket and harbor freight engines. I think a banshee build would be nuts! I hope you get to build it 👍
@KJRaycing whats the suspension travel on your builds? If I built it I'd be hoping for 18-24 inches, since I'd mainly be ripping down desert trails at 70+mph
Hello! What tools are needed to build this?
Bender, notcher, welder and standard garage tools. You can see everything I use in the detailed build series on the channel.
Bros car came straight out of rocket league
Do I just follow the videos? Or is there some where I order the plans?
Check the description for all the details. But here is a link. Kj-raycing.dpdcart.com
@@KJRaycing I will definitely be saving for some of the plans and all the prices are included with the component list or it just varies from state to state?
I didn’t include prices because they fluctuate and I didn’t want to mislead anyone. But there are good descriptions, part numbers where applicable and where I usually buy the parts. I hope you can get in on the fun!
@@KJRaycing I will definitely be saving up thanks for helping people accomplish some small dreams of theirs
im 14 and i want to make one can you tell me the overall price of one of these builds?
What is the cost of all the parts in your component list?
Check the cost breakdown video on the channel. Everyone sources parts differently so this is a tough question. And prices are always changing.
I always watch your videos they’re great pretty sure the other people already ask you can you sell me a rolling chassis I have a Suzuki 1000cc bike
Thanks
Chelu
Thanks man! You gotta get your hands dirty if you want one… you won’t regret building something from a pile of tube and an old bike. It is the coolest thing ever! Best of luck to you!
You didn't explain about how to install the engine or carburetor. isn't full version or ..?
There is an entire channel full of information. This is a very condensed version of the build. Details are in the individual videos 👍. Enjoy the build 🦾
How much did it cost all together?
Varies wildly, check the channel for the FAQ video for more info on cost and other things 👍
Please my dear friend, I am impressed by the wonderful design of this car. Can you send me the diagram with the actual dimensions and measurements
Do you want to build one?
@@KJRaycing yes sir please
@@zakitiba2044 kj-raycing.dpdcart.com
Can you send me the design with the real dimensions because I can't make it without the design from you
@@zakitiba2044 you have to get the plans to build it, sorry. Kj-raycing.dpdcart.com
Hello, someone knows the weight of the car?
I'm working on a proyect and i need that info to progress.
How does the weight of a VF-1 affect the weight of your project?
I was jw could you fit a Hayabusa engine in there?
Yes.
How hard are these to control..i have experience with Rotax max karts..never drove an offraod kart
They only go as fast as you press the pedal. If you look at my videos you can see I thread all kinds of needles while sideways with the tires turnin…
@@KJRaycing thanks...i hope i get to ride an offroad kart one day
Pow mano tem como dar uma cópia do projeto
164 comments and no one mentioned that it would have been nicer to hear him speaking instead of the music.
Different strokes for different folks… the videos where I’m explaining things don’t go over as well, I guess there are a lot of visual learners out there 😁
@@KJRaycing to each his own!
I too am a visual person, but without a lot of knowledge, I would have no idea what you were trying to accomplish with each movement unless you explained it. Hence, it was like an old fashioned silent movie, except with grating music. At least 80s music would have been better.
Copyrights keep me from playing to good stuff. Thanks brother 👍
Build one for under 2k. Just go for it guys!
We are well on our way to that goal!!
O meu e esse da foto Tobias pimenta 👍
What about 4 seater?
I think polaris has those pretty well covered 😁
Did i just see u use a Yamaha yzf600r thundercat engine
Well yeah; good midrange torque 👍
@@KJRaycing great engine rode my thunder cat for a month straight with no oil in her had no problems till the end of the month ask for to much blew my gears then found out i was running with no oil
I make log mirror and my wife wood burns them..could we make a few of them for your family and make a trade?
You could sell a $20k worth of log mirrors and buy one of my crosskarts, or you could build your own for a lot less. The hardest part is to start 👍
I definitely can' not do this in my garage 😅
Sure you can… the hardest part is to start!
DOM tubing?
Yessir.
Would you sell one of your builds
Not for what anyone wants to pay, sorry.
Can I buy one
Cost to build so far is $2k- about $6k for mine. Getting someone to sell you something they’ve spent months of blood and sweat to build will cost you significantly more. You are welcome to make an offer on any of the ones I’ve built as long as it’s over $20k 😉. The hardest part is to start, I wish you the best 🦾
How much you want for it??
$20k, or you can build your own for a lot less. The hardest part is to start 👍
Anyone have a complete build cost video?
It is on this channel. It is a bit dated and prices have gone up 10-20% but it will definitely give you a good idea. I break my builds up into stages so I don’t have to buy everything up front.
@@KJRaycing sorry lol I had commented that before I watched all your videos. I started buying tools I need and can’t wait to get a build started. We Appreciate your hard work man
No worries, this is a question I get a lot. Seeing this and knowing it’s possible to build your own gets everyone excited. I can’t wait to see what you do with your own VF-1👍
Are you sold this cars
Kj-raycing.dpdcart.com
Dune buggy basically
Yes. It is a dune buggy.
Or crosskart or go kart or crosscar or kartcross…
Or something fun and amazing that has a variety of names. 😎😁🦾
@@KJRaycing can I make it?
Plans and info in the description 👍
Aww don't pack them away ☹️
under 5k
Under 5k
They don't look as cool on the videos as they are in reality
It is so hard to show the awesomeness! Were you at Busco?
I want one so bad
Great time to start building one