Suzuki Sidekick Roof Rack and Expedition Basket Build
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- čas přidán 6. 09. 2024
- This time, in Balmer's Workshop, I put together a roof rack and expedition basket for a first generation, 2-Door (1989-1998) Sidekick/Tracker/Sunrunner/etc.
This half-length rack, as well as the full-length variant, are both available on my website: www.balmerfab.com along with tons of other great products so please check the site out!
Here's the link to the fuel tank forward cross member replacement video for those interested and/or in need:
• DIY Sidekick Cross Mem...
If you're more interested in building your own rack/basket combo then you'll find loads of valuable DIY info in this video including tips and tricks on tube bending, tube butt welding, mounting bracket design and fabrication, material choices and much more - there's even dimensions included! If you find I've left something out or you'd like to have a bit more info on a specific part of the build then please mention in in the comments and I'll try to fill in the blanks. Thanks for watching!
Nice job. Can’t wait to see our project completed! Our Nelly is a special girl.
Thanks Mike! Im excited to add the Balmer touch to your beloved Tracker :)
I love this content. I subscribed within the first 30 seconds. Now, I need to try this build myself.
Thanks very much for your subscription and your comment! Happy building and let me know if you need any advice beyond what the video offers :)
Awesome stuff as usual!
Thank you!
I would love this for my 4 door 96 tracker that would got the full length of the roof
Thanks for your views and your comment!
I'll be offering them for the 4-doors sooner or later as I've finally picked up my own 4-door to base the design on! Stay tuned to the website if you're interested in a rack/basket or stay tuned to the channel for more fabrication tips n' tricks :)
www.balmerfab.com
@@BalmersWorkshop I’ve got a few things I’ll be ordering soon off your website keep up the good work!!
Should make this rack that breaks down into pieces for cheaper shipping
That's the plan!
Just wondering if you would be selling just rack without the basket? I like the look of just the rack on the car.
Thanks for your question.
The rack is available as a stand alone item but it may be more useful with an extra cross bar and possibly some other mods so let's talk about a slghtly custom approach. Please contact me through my website or fb page. Www.balmerfab.com
Where did you get that fuel can carrier and what hardware did you use to mount it?
...I'm a bit late with my response to say the least, thanks for watching! It's just a Princess Auto/Harbor Freight type thing. Stock hardware from the tire carrier I believe.
Where can I find this hard top? I’ve searched everywhere and asked several people, nobody ever has an answer.
Thanks for your comment. I hate to be another unhelpful person but this was a customer vehicle so I don't have the answer either. Sorry!
What kind of tubing? Mild steel or alloy steel?
It's mild steel.
As someone who never welder before but wants a machine powerful enough (amps?) to handle this level fabrication, what type of arc welder do you recommend?
I would go with a welder that's approximately 180 amps. This will allow you to make single pass welds on 3/16" material which will be as thick as you're likely to work with commonly. If you need to weld thicker material, you can do multiple passes. I'd recommend a Lincoln welder - the 180HD is a good choice. Other brads are worth looking at too - check reviews in this regard. Make sure you go with a MIG welder rather than a gassless wire feed! All the best!
Howdy‼️👋🤠 from Texas.
Good video! I was wondering where you got the plastic replacement for that Gen1 Sidekick? & Do you know if they make a replacement top for a Gen2 2000 Chevy Tracker?
Thanks very much! Here's a link to a supplier of quality hard tops with options and everything :) www.rallytops.com/shop/suzuki-vitara-2-pc/
#awesome
Cheers!
How are you removing the rack for powder coating after it has been riveted to the vehicle?
The rivets can be drilled out using a 3/16" drill bit. There is a slight chance of opening the holes up if not being careful so it's important to be accurate with the drilling. New rivets are used in the same holes for the final installation. If a person accidentally enlarges one or more of the holes during removal then larger diameter rivets could be used or Riv-Nut style fasteners could be used instead.
@@BalmersWorkshop that makes sense. A little extra work, but worth the trouble for a great paint job.
I would love something like this on my suzuki but I'm in the usa. Do you guys ship to the us?
Thanks very much for your comment and your views! I don't offer shipping outside of Canada as the costs have proven to be prohibitive but please contact me through the website - www.balmerfab.com if you'd like to see if we can figure something out for you.
What is the cost intakes in your shop?
Hi, I'm not completely sure what you're asking... if it's pricing you'd like, here's a link to the website: www.balmerfab.com
If that's not it, please try again and I'll do my best to get you the info you're after. Thanks for your comment!