Making a NEW Cylinder Barrel for CAT D10 Dozer | Part 1 | Machining & Welding
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- čas přidán 9. 11. 2022
- This cylinder barrel has seen better days, it’s cracked and worn out, we need to make a new one! This is from the blade lift hydraulic cylinder off a Caterpillar D10 Dozer. The trunnion mounts are worn out and need to be reclaimed, we also found cracks around the trunnion that go all the way into the barrel plus the barrel end has had a failure and been incorrectly repaired. In this part 1 video we show the process of disassembling the barrel in the lathe by machining out the welds that hold the barrel end, trunnion and head flange to the barrel. We then attempt to remove the ends by heating to expand and shrinking the barrel with cold water. We also machine up the new stand offs and reclaim the trunnion mounts by welding and machining to suit the bearings. We also give the head flange and trunnion a sand blast so all our parts are ready to go on the new barrel. Stay tuned for Part 2!
In this video we are using:
- Hafco TM-26120G Centre Lathe
- Hafco TM-1740G Centre Lathe
- WIA 500i Weldmatic welder
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Nothing like a simple reclaim job turning into a full barrel rebuild 😂 not to worry, we'll get it done and can't wait to show you what the honing machine can do in Part 2! 😎👍
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My favorite late Thursday early a.m. video now I can check this out and kick back and watch Curtis work 😁
the whole video was hiding his fingers... be careful!!!
You make it look so easy. Thanks for sharing. Hello from Malta, Texas.
Lmfao a simple job for Kurtis
Thanks as always team for another GREAT Friday night beer accompaniment 👍. Cool to see George is still alive and kicking....Flying 🤔... with Homey of course as well. Karen, you could be a movie director with these brilliant creations you put together for us on the outside world to watch.
Take care guys.
Cheers
Pete' N.Zealand 👍
Ooh that little manoeuvre with the fork lift to tip the scrap barrel onto the end of the fork was just superb!
That move all by itself just won the whole damned internet for me today!
This young man is one heck of a craftsman!
Looking to see if anyone caught that, Kurtis’s expertise in the machine shop extends to everything. Just so cool to watch a true jack of all trades who is the master!
I'm watching this late, and raced into the comments to mention it. Seems like his other fans are impressed by the same things I am ... 😉
19:00
Exactly! 😂
I've been to the Gym, I've had friday night takeaways, now it's time for just under an hour of pure machining Zen.
That's how it's done! Nice one mate 👍
On the other side of the globe it is exactly the same in reverse, video, breakfast and to the gym. Perfect morning. Except for the gym. But at my age ( 58 today) one need to stay in shape.
@@ai-d2121 same here only I was well Tom dick 🤮 yesterday so today it’s just a chill day and a CEE video 😁✌️🇬🇧
Hi everyone, Greetings from Brazil .
I've been to sick bed. Not Covid-5000. Hurts everywhere.
Just thought I'd mention how much I appreciate the explanations you give, as someone who isn't a machinist and has never operated these kinds of machinery it's very helpful 👍
I love when you have a part in your stock to give the customer a quick turn-around. Excellent customer service!
In this supply chain constrained world, you are rockin it.
I hope that customer was overjoyed when he could simply swap his broken cylinder for your refurbished one and be ready to go just like that. Again, great damage analysis. Grinding off the paint to find that crack underneath is diagnostics taken to the next level. Very impressive, even if it is just another day in the workshop for you.
As usual, a great weekend to everyone here! Including you, of course.
Hey mate was definitely a bonus for our customer we're hoping to expand our fleet of exchange parts over the next 12 months.
@@CuttingEdgeEngineering That sounds like one of your typical ideas. Practical, useful - but not exactly cheap ... 😁
@@Uli_Krosse he has the space, he has the means, he has clients - I think it is an excellent idea, and it like investing in gold, so it not like money are lost, I guess it better than bank account.
@@Molb0rg Of course it's a good idea. They know what they're doing, that much is very obvious. I just wanted to pull his leg a little, that's all.
@@CuttingEdgeEngineering Time to grab the parts off of the scrap pile then and rebuild. you should know what moves, and what is common to get beat the hell out of as well.
This job not only shows the skills of excellence that Kurtis has but also his business brain. When customers can get a replacement part on the spot and don't have to wait for a repair it leaves a great impression because no one likes down time which equates to lost revenue. Building up a stockpile of ready to go exchange parts will increase business potential due to increasing CEE reputation as not only a reliable and first class repair shop but also able to offer many replacement parts emmediately.
I got worried that you sandblasted your freshly machined surfaces, the tape blended right in. Reminds me never to doubt you Kurtis.
Now you three have a great weekend!
Got Friday off here in Green Bay, WI (due to it being Veterans Day) so decided to stay up and wait for the latest video. As always, great video. Keep up the awesome work!
Happy Veterans Day to the brave men and women of our military!
Hey mate we call it Remembrance Day here, respect to all those who have served and fallen! Thanks for taking time to watch the vid 👍
Yeah lest we forget
@@CuttingEdgeEngineering Remenbrabce day, that is a great title for this day.
@Cutting Edge Engineering Australia…I actually do know what Remembrance Day is as I born and grew up in the Cayman Islands…a British Overseas Territory. It’s been 20 years since I lived in Cayman so didn’t remember the exact date. Thanks for the reminder…make sure to wear your Poppy in acknowledgment and honor of the brave men and women of the commonwealth .
P.S. Heading to Cayman next Friday after not being able to visit for almost 3 years due to you know what. My youngest 3-year old daughter will finally get to meet her paternal relatives. So excited to be heading home to see my family and friends!
The amazing work, the vastness of the shop, the pup, the woman, even wild birds are flocking, and in one flex we now know why - this man is clearly forklift certified
3 mins in and already im impressed Kurt, your description and of the spec and damages show you know your product, also having a replacement fleet for exchange shows you are a organised company making it easier on yourself and your customer,the question is how does only one man and woman do it all lol ?
We work very hard 😅 but also very efficient as it is just the 2 of us handling everything, Kurtis gets all the jobs sorted and I get all the business stuff sorted. We love it
Honestly, it is worth watching these videos just for the pleasure of listening to someone who is 100% confident about every single, tiny, intricacy of every job. It's quite a rare sound; not unlike enjoying music, oddly. I can well imagine the customers feel similarly
Kurtis will be gathering lots of new clients this way by showing his workmanship up close
I wonder how much studying he does that we don’t see
I’m a skeptic always have been, don’t pay any attention to my skepticism
Yeah. Eventually we will have to ask him how many talents - welding especially - that he is proficient in. We now have to add forklift skills competitions to his list.
It absolutely blows my mind how throughly you know all these equipment’s, their components, the functionality and tolerances. Not only that but how to use all the machines in your shop. 🤯
At last, the new Sunnen honing machine is gonna make its debut! Can't wait for part 2.
Love your in-depth descriptions of the parts to be worked on. Really adds to the overall watch. Cheers from Vancouver Island.
Beautiful part of the world
Watching from Victoria!
@@dustinpendergast What beautiful weather we are having eh. Cheers with a FatTug IPA. One of my favs.
@@ibTeeMac love me a Fat Tug! Beautiful weather we are having!
Friday afternoon is here again and my CEE fix has arrived just in time. Thanks Kurtis and Karen, hope you both have a great weekend.
Thanks for yet another fantastic video - a perfect start to Friday 👍
As always, great camera work, editing and machining. What was impressive though was the forklift action tipping over and picking up the barrel on the fork (and not dropping the head flange in the scrap bin! 😃 👍).
Looking forward to seeing the new honing machine in action next week.
All the best from the UK,
Paul
Hey mate glad you liked that forklift skill, was trying to impress Karen and it worked 🤣👍
Yes both of them do awesome job's.. every body needs to throw Mrs Kurt some love with out her there would probably not be a video...
I love how you can reclaim worn out parts rather than tossing them in the bin like most places seem to do.. great job
Oh... plenty of shops reclaim them, what you see tossed out is the garbage results of that. You can reclaim them only so many times when your work is subpar, so when someone who actually knows what they're doing looks and finds the signs of "yeah, that's cooked" they'll toss it out.
I took my dozer in for a few repairs and got some scrap tubes for less than scrap for that reason, as explained.
You either do it right, like CEE does, or you'll cost your customer in a few months.
I hope your customers know how lucky they are to have someone with your knowledge and skills at their fingertips.
Another genius metal working operation by Kurtis, brilliant as always. Picking up the old pipe with the forks was the coolest thing you've ever done on camera Kurtis !!!!!!!!
Did you see him pick up a coin with the forks?
Yeah. Eventually we will have to ask him how many talents - welding especially - that he is proficient in. We now have to add forklift skills competitions to his list.
Must be Friday again. This is the best show on internet tv.
Cheers mate glad you enjoy it!
This is exactly why a good visual inspection is necessary before you start. Good catch, Kurtis!
Good morning CEE, Kurtis your skill at finding Flaws in a piece and explaining the cause is amazing. I know you would likely hate it, but you would be a great teacher. I know your channel is already followed by many people hoping to get into machining/welding/ engineering. Thanks to Karen's skill in editing everything is easy to follow and very entertaining. Thank you both for taking us along Have a great weekend.
They are a great team.
I'm a welder not a machinist and with that I'm always amazed at how the lathe cuts through those tough welds like butter and the inserts just do what they are
doing without breaking ....... 🤔 Love your shop ! Thanks for posting these. 😁
Gday Kurtis and Karen, for what these cylinders done they hold up extremely well, I’d hate to think what an OEM replacement would cost, definitely need to be sitting down to get that quote, I’m keen to see the new honing machine do it’s thing, awesome video as always mate, have a great weekend, cheers
got some parts for the wife's trail Blazer I swear the price on parts have doubled in the last year .. I priced a plasma table threw a company they wanted as much for it as I paid for my 1st house over 20 years ago .. and it was only a 4 feet by 8 feet table .. home use ..
@@randytravis3998 I know what you mean about the cost of things going up, I got the latest catalog from Hare and Forbes today and my lathe has going up by almost 2k…
You're not wrong, need to be sitting down when you get any OEM prices 😂 We're looking forward to showing what the new hone can do it's definitely a fancy bit of kit after all the years using the old vertical hone.
It's that special yellow paint, it's very expensive. That said some things are very reasonable. Their batteries are good value if the size suits your 4x4. Irc coolant isn't bad either. Then again I've got a painful relationship with the LR parts department.
Nice to see a milwaukee tool addiction isn’t just an American thing
Just another example of Kurtis pivoting his skills so that the situation didn't barrel out of control.
...
And that was the pun for the day. You're welcome! 😁😇🤟
The failure mode talks are always the best, so interesting hearing how stuff failed or why you shouldn't repair things a certain way because it'll lead to x, y, or z issues. Great video
Thanks for watching and the feedback glad you enjoy it!
You are a wizard with that forklift!
Blessings from Sweden 🇸🇪
How close you get to gigantic moving/spinning parts with your tooling gives me the heebie jeebies.
I know it's fine, your work holding isn't gonna move. But for some reason the danger light goes off in my brain.
Great video as always.
Definitely don't want to get complacent and i'm always respecting what this sort of machinery can do, it won't give you a 2nd chance that's for sure.
would it be swarf or would it just be a smear ..I have a little lathe and my fingers stay back .. heard stories about hoodie strings and machines ..
I know you have a hate/ hate relationship ship with trains, the industry I worked in for 34 years. It’s the same ratio there, you get one opportunity for safety, choose wisely!
Picking up the barrel with the forklift like that was pretty damn impressive.
Excellent work sir! I really enjoy the deep dive on explanation of what the parts are used for (with visuals) and the in depth failure analyses you undergo, and of course…the technical execution. You’re first class, man. Enjoy the day.
Always good to see things being reclaimed. That trunnion looked rough at first, then brand new! Also, though I love the outtakes, I'd love to see a full-length real-time job with all the cursing left in. LOL.
I like how he's actually smart af and knows what the part is.
So many blokes don't even know what it's used for but try and weld it.
Forklift operators amaze me with their dexterity with a giant machine
I have been a long time subscriber. You are absolutely amazing at what you do. Seeing how you work and do things I would feel more comfortable using a part from you that has been reman'd opposed to OEM. You are a master at your craft. Camera woman does a phenomenal job and editing is spot on! Keep killing it!
Hi Kurtis and Karen,
Appears Homey was looking for a new toy to destroy. 🙂 Can't wait for Part 2 to see the new Sunnen honing machine in action. You both stay safe.
This is one of the few channels that I go-ahead and prelike the videos before I watch them cause I already know I'm going to. 🤘
Wow, thank you!
This cylinder reminds me of a saying my father-in-law had, “Except for changing heads and handles, I’ve had the same axe for 40 years.”
Forklift skills are top-notch. Great video as always!
Great 1am, can’t sleep and Curtis comes through! 🤗
This might put you to sleep mate hah
@@CuttingEdgeEngineering As a another famous Aussie YT creator says, “Uhm Yah Nah!” aka Destination F*cked. I’m a subscriber from Minneapolis, Minnesota, USA and your content gives me a great look into my dad’s work life before he retired. He was a Master Tool & Die Maker. I unfortunately went into finance. 😖 Really enjoy your content mate and read the comment from another video where the Student and his class is learning a lot from your shop. 👏👏👏
watching you tip that barrel onto the fork and then slip it into the bin was so satisfying.
The 🍌 analogy is by far my favorite part of this channel and I wish Kurtis would use it more often! 🤣
Great video yet again. I was holding my breath when you were cutting the trunnion weld loose and getting close to the tube bore. I have seen metal fail when it gets close like that.
George is still supervising from above and I hope he doesn't leave any droppings on the machinery.
Have a wonderful weekend all!
jack
It's Good Luck when he leaves a deposit.
A lot of work in this type of job and as usual, the high standard of skills is clear to see. Another epic video by CEE!
What makes this wholesome is to see his lady getting to contribute to what seems to be the family business by taking over the CZcams video production which I'm sure must be generating good money by now considering the high view count. I could be wrong but her editing seems to be inspired by Casey Neistat's videos. Either way, great job and also pets and birds!
Wow, that was pretty darned clever getting that trunnion off!
It’s good for the environment to reuse old parts where you can, great skills Kurtis as usual
i am always impressed when parts are salvaged and remanufactured. That approach is so counter culture to the current attitude of build it cheap and just throw it away when it breaks. The best part is the customer wins, the machine shop wins and the environments wins. But the best best part is that the whole process is so meticulously done and recorded!
Kurtis, i can tell you are a master craftsman by the way you don't over tighten nuts ,bolts, capscrews chucks etc, i have seen other repair shop videos where the machnist/mechanic reef on nuts etc with a wrench and a length of pipe, if nuts were meant to be done up that tight wrenches would be 3 feet long those guys are absolute cowboys. Keep up the good work, regards from a Limey machinist now living in British Columbia Canada.
More Aussie machining. Always a pleasure to watch!
It's amazing to see how much hidden damage you can find when you know what to look for. Field engineers need to look closer to prevent serious danger. Nice rebuild Kurtis.
Explain what they need to look for?
Your quality of work is always so impressive
I do not know why your post attract my attention but safe to say it makes my day more enjoyable. You three plus the birdlife epitomises the great Aussie family. keep the good work going. P.S I did some driving in Tom Price during some upgrades to Marandoo mine and Tom Price mine. great to see big equipment repairs. Cheer Arthur.
Hey mate thanks for watching glad you are enjoying the videos 👍
Great "two-for" when you were removing the trunnion mount! Thank you K, K and H, excellent work as always and very therapeutic after a very less than ordinary day.👍
Hi, I don't miss a single video of you! I can't wait to see new videos! About this video above, I was looking forward to seeing the sandblast, but you guys cut it out! It's very pleasant to see sandblasting at work, I really like watching restoration videos and sandblasting is a "therapy", lol. Next time, don't cut this part, please! A big hug from your fan here in Brazil.
Did not realize this was a two parter, just immediately clicked on the video without reading the title. Maybe you guys can surprise us with a Tuesday part 2 video...
Professional recorder and editor. Wish the best luck
Seen you do a lot of cool stuff but I love the fork in the barrel lifting trick. Nice driving.
"... it'll still be cheaper than OEM." Indeed, and having seen so much of your superb work now, we can be sure that it'll be quite a lot higher quality than OEM once you've finished it. That's a win, win for your customers!
Honestly the best part of the videos are the outtakes and listening to Giggles just laugh at everything Kurtis you definitely get flustered
Man when I watch you do your thing I’m in amazement, you got a gift for machining. Love the out takes, so funny FU train 😂
I like how the sound matches what's on screen even when the action is sped up a bit.
Curtis doesn't need to flex that hard with his forklift Skillz!!
Always impressed with the thouroughness of your work.
It always find it amazing how these inserts handle the hard welds without breaking. Any way brilliant job on the dozer ram👍🇬🇷
“Karl’s” out takes at the end are always comedy gold. Keep up the good work Curtis.
As an aside. I served on board ships. The camera work takes me back as a young salt, heaving over the rail. More often than not into the wind.
Great stuff Kurtis, looking forward to seeing the new honing machine at work. Good job on the shot blasting Giggler! Thanks Kurtis, Giggler, and Homey
Another 36 minutes well spent relaxing . Thanks Mate.
Thanks for watching 👍
. Never realized how much engineering , machining, welding , time & work are involved in cylinders, & all amazing things you repair. thanks for sharing all your knowledge with the world!!!😎
Loved the explanation of the repairs, common failure points and how using the machine makes them break. Betrays a very deep understanding of the machines in field and workshop conditions!
Also having a good laugh at just calling it "orange and yellow equipment"
Another educational video. I love watching you work. And the bloopers are hysterical 😂😂
Thanks guys. Your videos are the best part of my Friday morning.
Kurtis's slick forklift work makes me miss running machines…
I have said it before ….. I will never have a machine shop, but I do have a table top lathe and vertical mill and you are an inspiration. Thank you!
Always informative and entertaining you two. Outstanding video editing Karen. CEE is the best start for Fridays. A small crochet hook works great for pulling out swarf in tapped holes.
Hi, guys! Can't wait for part two. I love your videos. Keep going!
P.S. The safety officer is so sad. Buy him a new toy. And I also a little bit jealous you're having a spring time in Australia.
Good Lord you are really fortunate to be in an industry where new part prices are SO high that refurbishing or remaking parts is very profitable👍 And getting new parts apparently takes forever….making your business a very needed service within that industry 🙂 And very, very profitable 😄👌
ONE Bannananan in diameter !! Personal signature!!
Brilliant stuff as usual. Love you guys 💗
P.S. Can't wait to see the new Sunnen machine in action!!!
Curtis, you make me wish I started my career with mechanical drafting and machining instead of doing military service. I’m a retired instructor and student of architecture but my love is machining.
29:00 - When looking at that tiny tungsten-carbide tip eating up the steel, it still feels like a miracle that it doesn't wear away immediately...
Awesome material, and beautifully filmed.
Hold the phone! I had to stop the video after seeing that material handling job on the reunion removal.
Didn’t know material handling could have that level of craftsmanship. Damn fine job!
Moving from west Texas to central Oklahoma some 25 years ago I heard a term spoken often and haven’t seen very many moves made that fit the term. Now I have! This one wins the internet today for me!
“That was neater than a skeeter’s peter!”
Now I’ll go back to watching the rest of the work.
I won’t be forgetting that one!
Precision machine work and awesome video editing, you both make and Awesome team !
Kudos from Western Pennsylvania 🙂🇺🇸
I dislike the CZcams layout, I always cant find the like button to like the video before watching
There is just something satisfying about listening and watching a circular insert doing its work. :)
Spending time and effort just to figure out the root cause and history is so smart. You can Show and tell Customer what went wrong so they can stop their faults. You should receive some compensation for this QA and consultation work.
Another great video from the CEEA. You have to be a professional to machine this kind of cylinder because without knowledge there is always the danger of seeing the part fly over you, but with you and your experience you will know what to do and what not to do. Can't wait for the Kurtis suite.
that harmonic sounded like Carl playing the didgeridoo
It’s amazing how you use all your tools and you are very talented and I love watching you.
Please make more videos.😊😊😊😊😊😊😊😊😊😊😊😊😊😊😊
I hope you have a whole cadre of apprentices that work with you so you can pass on your knowledge and work ethic to future gens. Great stuff!!
Educational and entertaining as usual....Thanks for letting us in the shop!
You are such a wealth of knowledge. Really enjoying to watch.
I have always wanted to play with these machines. But being a carpenter for 40 years and then working high speed data systems for the phone company kept me real busy and I never did seem to get the chance.. So thanks you guys.. this gives me a vicarious way to do it..
Part Two, part two, part two !! LOL. Thanks guys, never fails to engage.
Notification Squad Have a nice weekend!🔥🔥🔥
Right on time!
Enjoy all your video's Kurtis. Never seen a lift cylinder this big rebuilt. Looking forward to seeing the new Sunnen Hone in action !!
Very amazing how long these parts could last over time. 25+ years is a long time for that kind of wear and tear.