Liquid Filling & Capping Line - Universal Filling Machine Company - 2023 - UK

The drive towards greater automation and versatility is constant, and - here at Universal - we are at the forefront of innovation and development of filling and capping systems that can adapt and change to suit numerous filling and capping applications. One such example is this inline liquid filling and capping production line.
Capable of filling and capping numerous products with range of fill volumes into a wide variety of different containers, capped with either crimped pump sprays with a decorative collar, soap pumps or screw caps.
The outcome is a production line capable of handling hundreds of different products, containers, caps and fill volumes with the absolute minimum of change parts and downtime.
A truly multi-purpose filling and capping system.
Containers are hand-placed into ‘pucks’ which are specifically designed to match each container type. The external dimensions of these pucks remain the same from one container type to the next. This greatly simplifies the bottle-handling process; and each container is automatically positioned for each stage without time-consuming adjustments.
Before filling, each container is inverted and injected with ionized air to remove any contaminants or debris. The containers are then immediately positioned for filling via our Posimatic EV automatic filling machine.
After being filled, the containers are transported to an accessible area where caps, pump-sprays or soap pumps are hand-placed before moving into the Posicrimp automatic cap crimping machine to be secured. Where the finished product does not have a crimped cap, the containers bypass the Posicrimp and move on to the Posicap screw-capper for tightening. For crimped caps, the Posicap can be converted to a Collar Press to apply decorative collars and complete the capping process.
From here, the containers are transported to the collection conveyor where a robotic arm lifts them from their pucks and places them on a separate conveyor for collection. The pucks then return to the start of the process, ready to accept more containers in a continuous cycle.
A filling and capping system as versatile as this can handle entire product ranges and, as containers are updated, the pucks used can be updated to accommodate them. The benefits of such a capable line are obvious, particularly if you have a wide range of products, and (with its footprint of less than 3 by 12 metres) if space is limited.
For more information, visit: universalfilling.com, or call [phone]
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