What is Ultrasonic Welding Process ?? ||Engineer's Academy||

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  • čas přidán 1. 02. 2019
  • Hello Everyone Welcome To Engineer’s Academy
    In this video we will learn the Process of Ultrasonic Welding Process /, its Principle, Working , Equipment’s Used, Applications & Advantages & Disadvantages are Explained in this Video,
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Komentáře • 146

  • @boblolo3977
    @boblolo3977 Před 5 lety +79

    I think the pompous music at the beginning should be even louder.
    Every body knows that loud pompous music is a staple of quality content.

  • @emremutlu44
    @emremutlu44 Před 4 lety +15

    *Oooh man, that intro, the music...*
    I was just getting ready for a Sci-fi like content, visual effects, and narration of Morgan Porterfield Freeman
    Instead: android Sophia voice

  • @drive45golf10
    @drive45golf10 Před 3 lety +4

    I have had many ultrasonic welders, rinco ultrasonics in my experience are by far the best and most reliable.

  • @user-ew6nd5zy8g
    @user-ew6nd5zy8g Před 3 měsíci

    Great Video! As an injection tool maker I have seen many applications with ultrasonic welding and on different Ultrasonic machines. I would recommend not wasting your money on cheap welders as they tend to go wrong very easily and you don't get the support. I now work only with Rinco ultrasonic machines as they are very reliable and the Rinco team are always on call for any questions.

  • @ajayjha1894
    @ajayjha1894 Před 4 lety

    Explain the things wonderfuly

  • @ruksanamehdie6081
    @ruksanamehdie6081 Před 5 lety

    Thankyou ...very nice

  • @boogiemantv7357
    @boogiemantv7357 Před 3 lety

    I have a question if I have two coms running of two power supplies and I’ve switched the wire going two both wire to coms it will alternator the one I need to wield or change the one from the com.. to the wielding towers???? Will also alternate but some reason both won’t work together why???

  • @quebuenavaina
    @quebuenavaina Před rokem

    Hi excellent video . Thanks to share you knowledge, I have a query about the booster, . How does it work ? Maybe it work by lever principle but displacement is measured in micras

  • @marcyk9915
    @marcyk9915 Před 2 lety +3

    I would like to see an actual welding process, not only an instruction in pictures.

  • @bagusp9618
    @bagusp9618 Před rokem

    Hi, can it use for permanent weld PE plastic to its cap?Thanks before

  • @swapniltandel7280
    @swapniltandel7280 Před 5 lety

    Superb Sir

  • @nikhilbarchha7272
    @nikhilbarchha7272 Před 2 lety

    Is this good for welding 20 mm thick acrylic strips together?

  • @ho11owbone
    @ho11owbone Před 5 měsíci

    vibration and frequency are the most interesting component of reality.

  • @sonupatwa4127
    @sonupatwa4127 Před 2 lety

    Aluminum sheet and plastic sheet can be joined by ultrasonic welding?? Plzzzz tell

  • @thodurushajahanshajahan5745

    Super video

  • @the__geekboy
    @the__geekboy Před 4 lety +1

    Thanks

  • @ultrasonicweldingmachine2022

    I believe we are also a good ultrasonic welding company.

  • @hardhatlife
    @hardhatlife Před 5 lety

    nice!! 💪 👷🏻

    • @waymark4997
      @waymark4997 Před 4 lety

      we are ulstrasonic generater manufacturer whatsapp +86 1511 229 4524

  • @esk6450
    @esk6450 Před 4 lety +1

    Very interesting video. One question: I have RF welding machines but in the pandemic season we ran out of work. Is it possible to weld face masks( PP or SMS) using RF welding machines instead of Ultrasonic Welding machines ( which I don't have?) I highly appreciate your recommendations

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 Před 3 lety

      The best way to weld a mask is to use an ultrasonic machine. It can make fixture of different products.Very practical

    • @neptarclepuffin
      @neptarclepuffin Před 2 lety

      You can buy a really cheap one 10$ it is called a ultrasonic stain remover

    • @fenorcity
      @fenorcity Před 6 měsíci

      weld a face mask ............ why ??.......... what in hell are ya talking about

  • @risnaapriliyaputri9336
    @risnaapriliyaputri9336 Před 4 měsíci

    Please help me for information, my ultrasonic rinco can not work maximal

  • @BourbonJawnt
    @BourbonJawnt Před 3 lety

    Hi, the intro music you have listed in the description is not what in the video. Anyone know what's in the video?

  • @MANISHPAL011
    @MANISHPAL011 Před 2 lety

    where is academy for teach to ultrasonic welding horn

  • @seec121261
    @seec121261 Před 2 lety

    Pharmaceutical tablets are often packed in blister sheets containing for example 20 tablets. Often Alu/Alu or Alu/PET using a temperature driven weld.
    Do you have any knowledge if the ultrasound welding has been used for welding of blister sheets?

    • @ywkirk6968
      @ywkirk6968 Před 2 lety

      normally welding blister sheets by another welding process - High Frequency Welding Machine

  • @FarrukhAhmedJewel
    @FarrukhAhmedJewel Před 4 lety +1

    Is there any tutorial on designing Mold for ultrasonic welding?

  • @oldhounddog01
    @oldhounddog01 Před rokem

    This process fundamentally is friction between two materials. I would like to recommend "Intro to Tribology" by Bhushan ie the study of friction

  • @eleKtroJimmy
    @eleKtroJimmy Před 3 lety +1

    Hello all, how is the inspection performed? how do you ensure the process was done correctly? do you have any checklist?

  • @eng.rutayisireregis6210

    i have ultrasonic welding machine for masks, and i have the question related to welding piston deformation. so the machine is not welding well. what can i do?

    • @ywkirk6968
      @ywkirk6968 Před 2 lety

      can check the transducer or the ultrasonic horn, maybe something wrong with them.

  • @lavithranhealthcaresystem310

    I want to learn horn manufacturing . Kindly suggest me

  • @muhammadanwar4614
    @muhammadanwar4614 Před 2 lety +1

    this ultrasonic mould make which types of material are use to transfer current to the parts

  • @fayezmohamad4110
    @fayezmohamad4110 Před 4 lety

    Is it suitable for welding (magnet wire used in electric motor winding)?

  • @sambhramr
    @sambhramr Před 3 lety

    When vibration is applied, why only melting happen in interface not on the surface?

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 Před 3 lety

      Only the contact surface accumulates heat at the vibration frequency of 20000 times per second, which produces an instantaneous high temperature and then solidifies after air cooling.

  • @dude...are-you-sure
    @dude...are-you-sure Před rokem +1

    Can ultrasonic welding be reversed? Is there ultrasonic unwelding?

  • @raifhanna1120
    @raifhanna1120 Před 4 lety

    Can we use wheels directly instead of these horns to use the device as handheld to drag it along fabric materials ?
    If so please let me know a company to produce it as i need to use it in an application

  • @rajeshkumar-lw8um
    @rajeshkumar-lw8um Před 3 lety

    My ultrasonic machine horn is getting hot after 4 to 5 hours working... Please advice what should I do

  • @sameeullabeag2716
    @sameeullabeag2716 Před 4 lety

    How to ultrasonic electronics component assemble details I need

    • @waymark4997
      @waymark4997 Před 4 lety

      we are ulstrasonic generater manufacturer whatsapp +86 1511 229 4524

    • @ywkirk6968
      @ywkirk6968 Před 2 lety

      Sir, did you already get your details?

  • @dsg19oct
    @dsg19oct Před 5 lety +1

    This type can weld metal?

  • @charonsybel
    @charonsybel Před 3 lety +1

    I want to create ultrasonic vibrations with an ultrasonic generator and a piezo actuator where can i purchase them?

    • @EngineersAcademy9204
      @EngineersAcademy9204  Před 3 lety +1

      Where are you from??

    • @charonsybel
      @charonsybel Před 3 lety

      @@EngineersAcademy9204 i'm from Algeria

    • @EngineersAcademy9204
      @EngineersAcademy9204  Před 3 lety

      @@charonsybel well you can approach to the local piezoelectric materials manufacturers in your country else you can check here
      www.smart-material.com/ActuatorSensor.html?gclid=CjwKCAjwpKCDBhBPEiwAFgBzj8G4EOlSdvIiIUa19IRvDKYqtnRxOuD7I_qmsACEm1vhIWHCV5ZzZBoCC-sQAvD_BwE

    • @charonsybel
      @charonsybel Před 3 lety

      @@EngineersAcademy9204 thank you very much sadly ln my country there is no production of smart materials

    • @EngineersAcademy9204
      @EngineersAcademy9204  Před 3 lety +1

      @@charonsybel well in this case you can export it, either from usa which is very costly or from china..

  • @anali431
    @anali431 Před 3 lety

    My ultrasonic earloop welding machine is not heating
    Which part i need to repair please guide

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 Před 3 lety

      The power board is short circuited

    • @boogiemantv7357
      @boogiemantv7357 Před 3 lety

      U need to be more pacific I work with it all the time u can test the components?

    • @boogiemantv7357
      @boogiemantv7357 Před 3 lety +1

      It shouldn’t really get hot it vibrates at high speeds that makes it hot for a few seconds it depends on how long or air pressure there a lot more involved in it also if your horn is cracked it will give off wrong hertz and stop wielding to or if converter is not working

  • @JonasUllenius
    @JonasUllenius Před 4 lety

    What happens to the metal that makes it join the two parts?

    • @SiddheshJadhav230895
      @SiddheshJadhav230895 Před 4 lety

      J Attitude In this process the horn vibrates 20000 times per second and this energy pass through plastic material and get welded at molecular level.

    • @JonasUllenius
      @JonasUllenius Před 4 lety

      @@SiddheshJadhav230895 Thx.
      A follow-up question: what does it do to the material at the molecular level?

    • @SiddheshJadhav230895
      @SiddheshJadhav230895 Před 4 lety

      J Attitude when plastic get molecular joint we cannot break the joint of the part after welding

    • @SiddheshJadhav230895
      @SiddheshJadhav230895 Před 4 lety

      In this process plastic get melted and creates the molecular bond

  • @kholoudismail6578
    @kholoudismail6578 Před 4 lety

    what is its material

    • @ywkirk6968
      @ywkirk6968 Před 2 lety

      ultrasonic welding can weld ABS, PP, PE, PC, PUC, PMMA, PS, PPS, PBT, PETG and other plastic raw materials.

  • @MuhammadSaleem-sd8ng
    @MuhammadSaleem-sd8ng Před 2 lety

    Please help me to diagnose the problem.
    Horn is out of order or some transistor is broken out.

  • @dineshdine9746
    @dineshdine9746 Před 4 lety

    We are making charges but during welding top side burn mark is coming how over come from this

  • @LucasNMoraes
    @LucasNMoraes Před 4 lety

    I would like to talk with an expert on Ultrasonic welding for plastic. I have faced an issue on the product that I have developed.

    • @MSAUTOMATIONCONTROL
      @MSAUTOMATIONCONTROL Před 4 lety

      I think we can discuss I am not expert but i am working on development of this device

    • @markushaas7438
      @markushaas7438 Před 4 lety +1

      Lucas, just see your note. Contact me, we are the pioneer of ultrasonic plastic and metal welding since 1961. I would connect you to the nearest expert. markus.haas@herrmannultraschall.com

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 Před 3 lety +1

      I have a lot of experience in ultrasonic plastic welding. Have been exposed to a lot of plastic products welding.

    • @LucasNMoraes
      @LucasNMoraes Před 3 lety

      @@ultrasonicweldingmachine2022 send me your email or contact

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 Před 3 lety

      @@LucasNMoraes email add:zsvihj2019@gmail.com.email me

  • @mechanicalengineeringlearn7608

    This is weld plastics??

  • @fernandoaburto7040
    @fernandoaburto7040 Před 3 lety

    Hi! Which dissimil metals could be joined with this method?

  • @mechvinoth9665
    @mechvinoth9665 Před 3 lety

    Validation for ultrasonic welding

  • @BosahChisom-ii4vl
    @BosahChisom-ii4vl Před 9 měsíci

    My own is not welding why?

  • @edgelordgassington2969

    Meluran- vanilla is not the intro song

  • @evanridgway3529
    @evanridgway3529 Před 4 lety

    Nice graphics but the bad english makes it pretty hard to watch

  • @Excesivepain
    @Excesivepain Před 4 lety +3

    I learned what I came here for, but the constant grammatical errors were nearly unbearable. Also, having a better voice over would be a huge improvement, since the one used here was developed over 10 years ago, and sounds like metal scraping a chalk board

    • @ultrasonicweldingmachine2022
      @ultrasonicweldingmachine2022 Před 3 lety

      It's just a high decibel sound.Electrical Energy is converted into mechanical energy at a frequency of 20,000 vibrations per second

    • @yogirajkalel1997
      @yogirajkalel1997 Před 3 lety

      What is welding temperature? at welding time is it constant or vary?

    • @MuhammadSaleem-sd8ng
      @MuhammadSaleem-sd8ng Před 2 lety

      If ultrasonic box contineous beep after pushing button

    • @ywkirk6968
      @ywkirk6968 Před 2 lety

      @@yogirajkalel1997 normally ultrasonic welding, just talking Power, Frequency, and the welding time is adjustable...

    • @ywkirk6968
      @ywkirk6968 Před 2 lety

      @@MuhammadSaleem-sd8ng the ultrasonic welding time already set, finish welding, the sound disappear, not continuous beep

  • @3dvideopics225
    @3dvideopics225 Před 3 lety +1

    43 seconds of "We think we're Hollywood" music and introduction for a 5+ minute video narrated by a computer? HIgh school kids make better videos.

  • @steveh8224
    @steveh8224 Před 3 lety

    Bah old lady robot voice and ultra loud intro music...Im out f this noise.

  • @onurakcal1071
    @onurakcal1071 Před 5 lety

    Kraddy - Android Porn
    intro song

  • @Dan-ro6nj
    @Dan-ro6nj Před 3 lety

    that intro music is garbage

  • @Anon-xd3cf
    @Anon-xd3cf Před 4 lety

    Hang on... What's this "transducer"?
    Where do I get one of those?
    Converting pressure or vibration energy (kinetic) to electrical energy is a matter of static charge and the harvesting of heat and light emissions at the site of piezoelectric effects...
    ...
    What is this so called *" transducer "* that converts " electrical " signals _back_ through the piezoelectric effect into VIBRATION?
    Its bad enough that all you have is a cartoon... But it doesn't even illustrate anything.

    • @mridulhalwasia5778
      @mridulhalwasia5778 Před 3 lety

      Can anyone tell how to repair horn and booster of my mask loop weliding machine?

    • @mridulhalwasia5778
      @mridulhalwasia5778 Před 3 lety

      Pls suggest material used for making horn and booster

    • @ywkirk6968
      @ywkirk6968 Před 2 lety

      @@mridulhalwasia5778 Sir, did your issues already solve?

  • @omkarmhaske9988
    @omkarmhaske9988 Před 2 lety

    Thanks