How to Make a Posable Mannequin | I Like To Make Stuff
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- čas přidán 14. 11. 2018
- For the past 2 years, I've been building a fully-3d printed set of Shoretrooper armor. It is time to build a posable mannequin so he can become a life-size action figure!
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Because this armor set was scaled to fit my body, I had to measure my extremities to get an accurate mannequin. Josh marked out my arms, legs, collar bone, and torso lengths with tape while I laid on the floor. We used these measurements as the basis for the PVC pipe segments that would make up the skeleton.
Because I want Dan to be able to stand in different poses I needed to factor in some moveable joints. Like a good trooper he is, Dan will always be carrying his rifle in this right hand. That arm should articulate a little, but it needs to be more rigid and strong. The left hand should be more flexible and posable so he can hold the rifle, point at rebel scum, or wave to his fictitious brother Gil. The knees should also bend slightly depending on certain action poses.
With these joints in mind, we found some simple PVC solutions at Lowe's. By using threaded unions that can be tightened into different positions, we can give a full range of arm motions when placed in the right location. Placing the unions on the outer collar bone allows the arm to move forward and back, and by adding one to the bicep, the elbows and forearms can rotate. The wrists will be made separately so they can rotate freely. The knees simply need to move forward and backward.
Because this skeleton is made of PVC, I can decide which pieces need to be glued in place and which ones should be held with friction. The non-glued joints allow for some level of articulation in places like the hips, the thighs, and the feet.
Using the taped-off measurements we made earlier, I began cutting the PVC "bones." I used thicker PVC as a spine to support the rest of the mannequin, a 4-way unions to attach the collar bones and the neck, and a T-union to attach the hips. Using a combination of 45- & 90-degree unions, we made the rigid right arm and also portions of the shoulders and hips.
Josh modeled and 3d printed some simple posable joints. We used these parts as unions between the PVC pipe that tightened into placed using a 1/4-20 bolts and wing nut. These parts made up the left elbow and the two knees.
I had an old piece of cherry butcher block that will act as the base. While the PVC pipe skeleton is versatile and posable, it isn't strong enough to stand on its own. To hold it upright, I needed to make a support beam that attaches to the base and holds Dan up. I chose to use some 1 1/4" angle iron I had left over. I cut a slot in the butcher block base and mounted the beam from underneath using a small plate.
To mount the skeleton to the beam, I needed to add an offset spacer. I used small cutoff pieces of the angle iron welded together to give Dan a stand-off gap. This gap is necessary because I couldn't pull his pants up if the beam were mounted straight to the spine. Dan was fixed to the beam using pipe clamps so he could be adjusted up or down.
Depending on your costume, it may be very necessary to add padding or musculature to your PVC skeleton. The armor set needs to be supported by a built-out torso and hip structure. The belt, abdomen plate, and chest cover need to sit against dense padding so that it won't fall down. I used some spare packing foam cut to size and taped into place to build up this structure. Left-over foam pool noodles were used on the arms to mimic my super-buff biceps.
Lastly, It was time for Dan to get suited up. Because many of the larger pieces were friction fit together, they came apart easily so I could get the clothes on. Piece by piece the whole armor set came together. As designed, we were able to loosen and tighten the PVC unions with the cloths on to change Dan's posture. The the armature hands were able to grip the rifle perfectly and the rigid right arm help the weapon without drooping.
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We have lots of projects including woodworking, metalworking, electronics, 3D printing, prop making and more!
These videos are our attempt inspire and empower others to make the stuff that they want to have. Hopefully you'll see something here that will inspire you to make something that you're passionate about! - Jak na to + styl
Within 6 months, I expect to see a vid on how to motorize Dan using a RasberryPi.
Would be easier and cheaper with an Arduino. But either way, totally possible.
Especially the one that that one guy did a tutorial on that was in an altoids can
hahaha YES
@@Kodaiva which one?
*YOU WERE MY BROTHER, MANNEQUIN!*
Thats a good one! Love it
Lol
I've never felt such love and rage at the same time for a comment.
😄
AHAHAHA! That actually made my day 😂
"this thing" has a name, dude. It's Dan.
Thanks for the on screen measurements. Now I can make a perfect replica of a BOB
That’s not creepy at all
Bob it looks great! I love the adjustable PVC pipe union joints. Brilliant!
He*
i know Im asking the wrong place but does anybody know a method to log back into an instagram account..?
I somehow forgot the password. I love any tips you can give me.
@Dorian Aydin Instablaster :)
@Ameer Rocco I really appreciate your reply. I got to the site thru google and im trying it out atm.
I see it takes a while so I will get back to you later when my account password hopefully is recovered.
@Ameer Rocco It did the trick and I finally got access to my account again. I am so happy!
Thanks so much, you really help me out !
Excellent work! I would have never thought of PVC pipe...
Now all Dan needs is a motorized head looking side to side like he's observing 😉
YES! Maybe motion-activated via Arduino
My daughter loves this video. She’s almost 3, so I don’t know what she’s getting out of if, but she keeps asking to watch it.
Cool build. I really like how the joints worked out for posing the arms
Finally got to see the complete version of the Coastal Defender / Shore Trooper helmet! Which is coincidentally the first video I watched on this Channel. And i love that his name is Dan 😄
I have never seen anybody call them Coastal Defenders. I have only heard Shore Troopers. I just think that’s an interesting name for them.
This is awesome Bob! You've definitely earned that PropTart badge!
We agree! =D
As an alternative to using the green foam, you could buy a morph suit and stuff it with poly-fil to get the necessary muscles. If you want direct access to the joints for swapping out parts, you could just cut the morph suit open and glue it down to the PVC on each side of the joint.
That thing still scares me every time the lights turn on in the office. FIRST!
When Bob's not around start moving Dan into different postions and places to freak him out 😂
You got to be kidding me! I just uploaded a video on how to make a mannequin by myself and 5 seconds later I realize that one of my favorite youtubers did the exact same thing... I really like your approach! I especially love your idea on making the arms adjustable by using screwable PVC connectors - It really is a challenge to make the arms carry all this weight without loosing ther pose. Thank you for the many new ideas!
Dude your videos are dope
Lieutenant Dan you got new legs
Bradley Malott yup he does
“Magic legs”
I luv dat movie c:
THAT SHORE LOOKS GOOD
Very punny 😄
Dan comes to life!! Awesome Job guys!! Looks great!
I actually hit the thumbs up before watching, because of the subject alone.
I did countless confusing hours of research on this before Halloween, this will get utilized for sure next year. Thank you!
Man, such a cool project to display and WAY COOLER project.
A scating Shore Trooper - plain awesome!!
That hand construction was 👌
Damn! That is a brilliant idea for a posable mannequin. I wish that you had blueprints/plans on how to make one ourselves.
Foam, PVC, 3D printing, chisels AND welding all in one video?! This is amazing! Awesome to see Dan displayed in all his glory. You're an inspiration for my future Bob and team!
Im really impressed of dans hands!! Awesome work!
This was very helpful, especially the part on the hands. Thanks for sharing.
Pretty slick trick using the unions to make the adjustable joints. The hands are great,maybe adding some rubber hose (think garden hose) sections to the fingers might "flesh" them out a bit as they look flat to me.
That is super sick. I'm amazed
I've used an asphalt tamper from Home Depot as a stand/base for Halloween mannequins. Doubles as a usable tool for the rest of the year.
The force is strong with this one.
Both builds are so awesome.
Anyone else start grinning uncontrollably when he said “Giant action figure”?
And now Sideshow Collectibles has jumped on this idea of a life size action figure and made one of Boba Fett, it just runs about $8,000
@@Grail49 But he just stands here. No posability. A bit boring...
DUDE this is amazing! **clap emojies all 'round!**
I love your CZcams videos both of you guys
🤗
Not only does this armor look great, the build was awesome! GOOD JOB!
Great idea using the union joints to twist and tighten. And the trooper looks Awesome!
Love the trigger discipline on the toy gun
I never plan on making anything like this but it's super creative! Very cool and inventive ways of attaching everything and keeping it posable. I dig it.
Not gonna lie, didnt know how well this was gonna turn out in the beginning but very impressed, I love when you mix it up like this!
Awesome build, what a great way to showcase the shore trooper.
Since you're using steel as a backbone, a decent idea for a base would be to get a used front wheel hub/rotor from a brake shop that they're throwing away... something off a F350 or something and just weld that steel to the rotor. Heavy and stable enough, yet, it'd take less floor space.
It's great that you can pose the one arm and swap arms if needed. I like it!
Was really cool to watch it come together on twitch! Awesome stuff!
Love seeing the both of you on camera working on projects. Dan looks amazing mate. Great work. Keep it up.
Those hands are genius!
Never knew we needed a poseable mannequin until today...awesome! 🤘🏼💀
Very clever! Might do this for my Donny Darko costume!
it would be so creepy to walk into a room with that
@@forby_ I would put it in our entertainment room which doubles as a guest room. I am/was a developer and my dad is an electronic engineer...so the extras we could do!
PVC 🤦♂️genius! I couldn’t think of how you would make this easily.
Right on my dude! Your killing it
Excellent! Love the PVC union idea!
Great idea using pvc pipes
Wow bob! That’s pretty fantastic. You took some really basic materials and made it into an amazing mannequin! Great job.
Awesome project. An Arduino with a PIR sensor and a sound could bring Dan to life. 😃
Thank you!!! I wanted two mannequins for some props we picked up, but don't want to spend hundreds of dollars on them. This is PERFECT for what we need. Well done!!!
Great idea to use the unions.
My man out here making an armor stand
I love the bloopers at the end as well as just the funny clips
I love it. Dan is the man. Good job.
Perfect idea for my DV!!
We've always been impressed by Bobs biceps femoris 😉
Killer suit! Also, that hands bit was genius!
Unexpected, but awesome project!
That is awesome and fuels my outlandish dreams of ever making a proper costume, any costume. Thanks for sharing, Bob!
Hi Bob, to cut the foam better or to get it better in to shape i recommend to use a kitchen tool an "electric knife". That always worked very good when i was doing something with foam. All the best from Frankfurt Germany.
Awesome action figure!!!
This is an absolutely incredible project, Bob and would love see more of these also some blooper video to as they look fun to watch.
Awesome! Every time I see your Shoretrooper it makes me smile. It looks awesome! I made a Shoretrooper from EVA foam a while back.
That looks really awesome!
Dans lookin like a total badass!!!
Great build. Awesome video full of cool tips and techniques. I really liked the way you made the hands.
Wow... Incredible work..
I love your projects, Bob. I wish I could make something even related to the things you make, I can't even make kindling with a hatchet haha!
Any chance you would be willing to share the wing nut sections you 3d printed? Great job by the way.
Wow! That looks great! Add an Arduino with some lights and a motion sensor to the visor that plays sounds whenever someone enters the room...I suggest some of Jimmy's sound effects from the Making It podcast
Love from India 🇮🇳. Great work bob. Bob The Builder.... Go onnn.....!!!!!
Awesome project, Bob! The perfect guard😂
that is a work of ARTTT !!
This is totally awesome!! Have to get a 3D printer asap!
That's awesome! Some good future opportunities with something that functional, too!
Amazing! It's been a long journey from when you first proposed that you were going to make the armour to seeing it up on that cool stand. What an achievement though! Nice one Bob, you do indeed like to make stuff, and I for one am very glad you do :D
I’m so glad you did this. This is awesome👍🏻👍🏻
Bob is just one amazing guy! This is the coolest thing I've seen in a long while. Keep on keepin' on Bob!!
Bob won the internet today!!!!
wow! such a great idea. super inspiring
Try using thermoplastic for the hand as you can mold it around your hands
OMG that was Brilliant! I will now have to re-do my stand! Thanks BOB!
That give a whole new meaning to the phrase "noodle arms".
I made something like this 3 years ago as a prop, I named him Dustin. dustin still lives to this day
Wow that turned out great! Well done Bob. I love the union joint idea
This is mind blowing Bob!!
Love it. Very helpful. However, are you going to change the blue to look less Metallic and more screen accurate?
Great Vid! I'm actually building something similar. I found a site that sells PVC mannequins w/articulating joints, but the weight of the armor/gear was too much, and ended up building the lower torso/legs from threaded 1/2" steel pipe. This also negated the need for a torso brace as the legs are bolted to the base with standard 1/2" pipe flanges. I also used pool noodles & foam from the upholstery outlet for the musculature. It's still a work in progress, but ALOT of fun :)
Looks good bob. We need some actuators and servos. Live action street fighters, arcade box style.
Freaking awesome! FYI that green foam cuts really well on the band saw.
0:54 looks like Josh finally got Bob back for hitting him with a mannequin head in the daredevil video lol
When you put on the armour part of the costume, it reminded me of Jason Kingsley’s video about putting on his 15th century jousting armour.
Now his guard can shoot and miss the enemy faster than ever! Haha
Awesome work!!! I was just thinking how cool of a project that would make!
That looks more then awesome Bob! All the praise for making this armor, it is incredible!! :D Also, you could use expanding foam(they are mostly cheap and you can get a fair amount out of one spay can) to build up the skeleton. Only downside would be that you cant change it later as it will stick to PVC...
Can you provide links to 3D prints you used for the elbow and knee joints? Also for the hand?
I enjoy all you videos and creativity. This has to be one of the best!
Amazing! Dan looks so good.
You've done decorative stuff, you've done useful stuff... but among everything, this is absolutely the COOLEST DAMN STUFF you have ever made!
The way you did the hands layed me unable to close my mouth for a while xD. So awesome!
Maybe you could stuff some foam inside a skimask and stick it underneath the helmet. That way Dan could have a "real" head and neck.
Awesome build tho! ^^