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Aluminum Welding Test Tips 1g .063" (1.6mm)
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- čas přidán 12. 12. 2016
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A very common welding test in the aerospace industry is a 1g square groove weld in .063" (1.6mm) thickness.
Sometimes its a hire in test to get your foot in the door.
Other times a 1g test is just part of a series of tests given to qualify a welder for a range of thicknesses, shapes, and positions.
This video provides some basic tips for preparing the metal, fit and tack, and also welding techniques.
Settings used ...
Amps set to 85 on machine and actual amperage settled in at 72-73.
Cleaning set to 30% , Ac frequency set to 100 hz using advanced square wave.
A #5 clear cup was used along with 14cfh of argon
3/32 (2.4mm) 2% lanthanated electrode with a blunt taper
1/16 (1.6mm) 4043 filler rod
see the full web page here goo.gl/GnKno8
after watching your videos for the past 6 months, I broke down and bought a Lincoln Tig machine. thank you for all your help sir! you inspire many.
What machine did you buy??/ and are you loving it
Great job Jody! You make it look so easy. Your video's are all so informative.
thanks buddy. I like your videos too.
Jimbos Garage hats off to both of you guys,great welders+fabricators thanks for sharing your videos and knowledge
What shielding gas are you using if any when you said you didn’t use argon? And more info on the chill block how does it work?
@@kennethtruong8570you have to use 100% argon with aluminum always
Just started my Basic welding course, passed Arc and Mig now onto Tig, no problem Fillet weld on SS and just yesterday started with Aluminum, Thanks for this and the Free app :)
Hey friend which app you have given
i learn something new everyday i understand you better than anyone else your just like my teacher in my home town. theres something about you i can just watch your movements and understand how to move everytime :)
can't thank you enough for posting these videos
Awesome video as always Jody!
I wish this video came out about a week ago because I took this exact test!
Unfortunately the CWI who gave me my test ,cut my pieces with a bandsaw with the coolant on. No matter how much i clean and scrubbed my test pieces i got black soot and poor puddle characteristics. But I still passed!
Ezekiel Madia congrats man excited for you!! funny you said this because my story is exactly the same as yours
Your welds look absolutely perfect every time.
You mentioned the grainy look of the weld. I'm not new to tig welding but new to aluminum. During the summer my welds weren't grainy, now that is cold they have been. My welding is done in a shed that's not climate control. Why would my weld be grainy? I use 4043 filler. Thanks. Maybe a video that explains that. I learn a tremendous amount from you video's.
Geniooooo!!! thank you for the tips, I've just started my aluminum tig course and it has proven to be a challenge. Muchas gracias y un saludo
First time I've seen a video on this, I did this with a very similar setup in classes I took fairly recently, and also class many years ago. I don't t think I got a coupon that looked as good as yours though. The same fixture is also used for stainless and titanium with a back purge, which is also a common test. Thanks for posting.
Love those clear cups omg game changer for us old guys ! Improve your field of view💯
cant wait for the "android app" thanks again i always learn somthing new watching you're channel
Great tip! I've been struggling with aluminum butt weld just can't get consistent penetration it's either way too much or nothing at all.... Not easy but will practice again with these tips!
wating week after week for these episode, its nothing like the rare times jody makes a joke. just the sceenery is amazing. i live to be skilled like u jody. u
I weld in the aerospace industry and this video is awesome. wish this came out when I was getting certified. great instructions. plus that app!? that's such a bad ass idea to snap and pic and have weld details in it. no wonder I haven't heard about it, Android user! either way. loved the video. keep up the great videos! 💣💣
Exelente,no entiendo ingles pero muy importante la informacion sobre soldadura,eres un experto te felicito,lo que entiendo es por la soldadura que haces en todos tus videos,
Thanks for all you do! I recently bought both tig finger sizes and love them :)
The only time I had to do an aluminium weld test the requirement was for at least 2 stop starts in test piece, mind you it was for welds that were up to 40 feet long.
Love the info and the app. Thanks for all you do! The best resource on the web I have found. Thanks for all your time and effort. It really helps me.
You're the best Jody. As always thanks for all your great instruction material.
Thanks you Jody for all the great videos. I'm on the share my weld app and like it a lot. I wish there was a search option to find certain metals and positions.
Awesome video... always learn something!
Awesome arcshots!!
man, I wish this was uploaded months ago, haha it's cool I certified 1g aluminum TIG .063
Thanks for always putting out awesome videos
Great video as usual and love the app. Can barely wait for the Android version.
Always great, thanks and Merry Christmas!
Solid info like always. Thank you for your efforts!
I weld this everyday. after 20 years it's easy.
Great video! Very helpful!
Jody the best instructions on the net! 💯 period A+ ☝️🎯💪🇺🇸👍
THANK YOU FOR ALL THE VIDEOS!!!! ALL THE WAY FROM MEXICO!!!
awesome video!! please do more aerospace related videos. thank you!!
We are welding some thin aluminum ACM panels. Aluminum sheets laminated with fire resistant plastic material in between. Our goal is to fuse the sheets butt ended and only fuse one side. It becomes the inside and is not visible when installed on a building. Having trouble getting settings so as to no impact the visibe side of the panels when finished. Ever seen this done?
Thanks for thinking about Android as it's bigger than iOS around the world.
Currently an aerospace welding intern, struggling with this weld, but on stainles (AMS 5525). The puddle keeps forming a crescent shape and gets very black. I've tried different angles, sharpening angles, gas pressure, cup sizes, higher and lower amps, pulse, just about everything I can think of and other have suggested. Can you make any videos on this issue?
I wonder if there's a correlation between a welder's handwriting and his welding precision. My handwriting is bad, and even with effort my weld beads are not so pretty.
Not at all. My handwriting is atrocious but I can run stringers pretty as I like. Its all about hood time and comfort
My foreman tells me everyday that it takes 3 miles of weld to be consistent and we build mainly handrails so half inch welds it takes a long time to get to 3 miles :D
hola amigo xq la punta del tungsteno tiene que ser redonda y no punta disculpa mi ignorancia saludos desde Perú
Neat video fantastic app have a good Christmas from down under.
That app looks awesome! The sooner you can get it to Android, the better!
i am ask to do a test with .050 6061 on a fillet weld, cut after to chek on the corner if it's melted, but without melting through...very fine line between good and no good lol
Thanks for making this video. If using a chill block for the test, don't you have to use the same type of backer for your production welding too? You make this aluminum welding look way too easy.... nice work
you are a fucking genius!!! love your vids!
I started/learned welding mainly by watching your videos.I was determine to learn this awesome skill. Got a job welding pipes (dident tell them im a total rokie) and actually pulled it off.
You are doing a great job wiht these vids, and i really like your tips and interpretations. Im getting those tig fingers in the near future!!! tnx man!!!!
Exact test I’m doing for my aerospace training lol
Thanks for demonstrating alum welding techniques. Will you talk about machines and setting for alum welding novice when you get a chance?
he just did...
How are you sir thank you so much for two what size plate one Coro 316 again machine how much are limit number for machine Welding aluminium Styles
Any update on progress for Android? Even just a partial program that allows parameter and note storage along with an optional photo that is stored locally in a folder with the weld parameter data. Thank you for your teachings
I need to do this “test” - to make a small aluminum fuel tank.
I'm unable to locate this application in IOS or Android. Since this video was many years ago, guessing the app is no longer around.
I’m taking this test right now and the t joint and it’s very hard to get consistent penetration
Watching this 4 years later. Still no android version of the app?
Didn't see an option on the application for type of welder used e.g. miller 250.
Type it in yourself. There are wayyy too many different welders to be put into a drop down..
We need Android, Android Jody my friend. Please let us know when Android app is up. Thanks again for the informative videos. Aluminum coming along now with your help. Killing these argon bottles. Going to have to find a spare tank at this rate
How come when buttwelding aluminum and some other alloys , you can see the line( in the center of the root bead) where the 2 work peices were joined. How does that veiw through radiographic testing ?
Thanks sir,
I want welding current, per flow, post flow, Ballance, tungusten dimeter ball, HZ persentege etc. All details for 1.2 thikness materail in fronius meachine
I really hope you can get that app up and running on android i would love to be able to use it at work on the fly .
i keep a 4" stainless wire wheel just for scuffing aluminum
o senhor tinha que entrega no brasil
on my miller dynasty 200 at school its set for 70% cleaning should i turn it down to 30 im having trouble with lack of fusion
position is 3g with a backer my teacher is a real hard ass and i fear im gonna fail my cert thank you jodie
Hi mate, Awesome videos with a lot of good advice. I can’t find that app on the App Store is it available in Australia ?
Hey Jody could you do the video of running beads set to Christmas music again? Thought that was a neat idea.
Грамотное очень видео,хорошо видно ваночку и действия с пресадочным материалм👌👍сенкю.
I can't find the app in Apple's app store...is that no longer available?
Alas the app is not available in Australia for iOS. Any chance you could release it down here in our App Store
very good , love the Tig Finger ,,,,,
thanks
Can you laywire with aluminum or do you have to dip?
laywire is possible but usually difficult aluminum. and usually not the best way becuase its very easy to get lack of fusion on a fillet weld...and also because its so easy to lose contact with the puddle and then it balls up and you get lumps.
Great Videos, my question is at the end where you are showing the penetration the is l line running down the centre of the the weld, is that normal and what causes it,
Thanks Clive
Incredible!! I’ve been watching your channel for sometime, and it’s helped immensely. I’m concerned that the TIG machine I have may not be up to par. Could you tell me if an Eastwood TIG 200 is an appropriate machine for thin .040-.030 Aluminum. I’m having one hell of a time. Although, I’ve not been using “chill blocks”, just welding on a cheap thin portable table. Any information would be greatly appreciated.
Do you have a dealer in Europe (Netherlands) selling your stuff? I think most tig fingers sold in Europe are made in China.
Thanks for the video btw
--Gerard
weldingtipsandtricks : Hi Jody , im a big fan ! i wonder what happend to the sharemyweld app? thanks
That jig wouldnt be applicable in any real world application would it?
bocal trasmparente legal perfeito
Love the content thanks for this
What would be the lowest current setting that you could still weld those two pieces with?
Hi Jody, thanks for another brilliant video, I have been trying to find the sharemyweld app, but unable to find in on the App Store or ITunes, any advice please.
Steve- thanks for writing. We had to discontinue the app but we're hoping to release it again in the future. Sorry I don't have better news. Have a good one.
couldn't find (sharemyweld) on in apple store, what's the trick?
hello I didn’t find the app on the 'appstore' is it not available for france
Can you tell the machine settings
could you let us know when the app comes out for android please? Because I really want that apparently!!! thanks for all the info!
Hi Jody been watching your videos and find them very helpful, I'm having trouble trying to get the sharemyweld app is it still available? Thanks
We use scotch brite to prep joints at my work all the time.
good 2 know aluminum doesn't like that.
Is this app still available? I can’t find it on the App Store for Apple.
amazing, hope one day I'll have a skills like u, thx Jody. the best welder in the world!
please sir , I have a question , I wish to buy Tig machine to Aluminum Welding , I wish to who the minimum specifications ( how many Amp. ac or dc ,.....etc) please help of course I want it minimum to be cheep cost , thanks for your responding .
Please please let us know if the app becomes available for Android!
So I'm looking for the app Jode mentions in his videos but can't seem to find it...anyone able to direct me in the right direction?
can't find the app in the Iphone appstore
Is the app still available? I couldn't find it in the app store.
Hey Jody I have a question for you I am a novice welder but I’m interested in purchasing a TIG machine And I am looking for advice on what machine to purchase I am interested in learning to work with aluminum what machine would be A good one that I will not out grow quickly there are so many choices and I am Overwhelmed. Thank you for your assistance
any chance of a Windows version? small segment for sure, and maybe not worth your time, but would be appreciated by some..
Can you tell me what is the best brand machine
Shame the Share My Weld app never really happened. Still no android 4 years later.
Thank you👍👍
Sharemyweld app, thank you sooooooo much.
Greetings! I watched this vid when it first came out and was just wondering if there's any developments about an android version of this app? Cheers from Vancouver, Canada EH!
Do you keep your camera inside a welding hood to get the clear arc shots?
have you got any videos on titanium tig welding?
Any reason to use acetone vs paint thinner?
can you give me any advice on plasma cutters
is the app still around? I just went to download it and couldn't find it. And the link on the website doesn't work either