Bosch Limited’s Bidadi Plant: A Beacon Of Innovation, Diversity & Adaptation

Established in 1998, the Bidadi Plant in Karnataka, India, is a cornerstone of Bosch India's Power Solutions business. Spanning 98 acres, this plant has undergone a remarkable transformation. From its humble beginnings producing the iconic ‘A-pump,’ a 96-year-old diesel product, the Bidadi plant has evolved to embrace cutting-edge technologies such as Lambda Sensors for two-wheelers.
Today, it boasts a diverse and advanced portfolio, demonstrating its unwavering commitment to adaptation and innovation. This diversity is evident in the wide range of products manufactured at Bidadi. Beyond the "A-pump" and Lambda Sensors, the plant is home to about 2,500 dedicated workers out of a total of 3,500 employees. These employees contribute to the production of various pumps, common rail systems, and recent additions such as FCU, Feed pumps, and CP4iME. This comprehensive product range caters to both traditional and emerging technologies, ensuring that Bidadi plant remains relevant and competitive in an ever-changing market.
Pit Stop In Formula Racing
The relocation process of the CP4iME pump was a testament to exceptional teamwork and expertise. From decommissioning the assembly line at the Jihlava plant in the Czech Republic to swift installation and commissioning in Bidadi facility, the transition was completed within a remarkable 54-day timeframe, akin to a Pit Stop in Formula racing. The challenge was to build the inventory at Jihlava, as the company had only one production line, and then shift the assembly line to the Bidadi plant and commission it. Now, with a production capacity of around 600,000 pieces annually, the Bidadi plant serves major OEMs in the country.
Continuous Improvement
The Jihlava plant was designed for gender-neutral operations, making it a perfect fit for the Bidadi plant, which is operated by both men and women. With its focus on stability and continuous improvement, the Bidadi plant remains dedicated to enhancing productivity through localisation and digitalisation initiatives. This commitment ensures that Bosch India's Bidadi Plant not only meets the current demands of the market but also stays ahead of the curve in an ever-evolving industry landscape.
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