Cory @ Floodway Print Co.
Cory @ Floodway Print Co.
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CRAZIEST Screen Printing Shop Tour! (4600sq/ft of Automations & Shop Hacks)
I recently had the chance to take over Screen Print Magazine's Instagram story, and it turned into a whirlwind of over 100 clips capturing a day in the life at our shop. 😅
In this CZcams video, I've condensed the chaos into a digestible 50 minutes. Join me as I navigate through a regular (okay, slightly crazy) day, dealing with shipping hiccups, a sudden water shutdown, and still managing to give you an in-depth tour of the shop. 🏃💨
Discover some shop hacks, see how we've automated things, and catch a glimpse of the daily grind. ♾️ I'm pretty sure no one in our industry has done a shop tour quite like this, and I'd love to hear what you think!
Stay tuned to the end because, believe it or not, I'm already planning another one. 😄 I might have missed a couple of things, and your feedback is gold. So, watch, enjoy, and drop your thoughts in the comments.
0:00 Intro
0:49 The Water Main is broken!
1:32 Lobby area. Welcome to Floodway!
3:00 Retail and our merch.
5:20 Staging.
5:44 Retail Counter.
6:13 Shipping.
6:28 Back of the Dryer.
6:56 Teardowns.
7:28 PUBLIC SERVICE ANNOUNCEMENT and Intermission. Not an ad, trust me!
8:22 Bathroom.
9:09 Reclaim.
10:10 Water Reservoir in The Pump Room.
12:19 Screen Coating
13:25 Screen Machine (CTS) and Exposure room.
13:56 Screen Machine modifications
14:50 Ryonet FX Exposure Unit modifications.
15:42 Exposure Sink
16:00 Screen Machine Documentation
16:39 Ink Kitchen
18:05 Everything on wheels!
18:21 Shop Tour outro.
19:51 Finding our lost shipment!
20:37 Smart Shop intro.
20:52 One-way, automatic doorbell.
21:24 Security Cameras & Motion Automations
22:42 Gold Door sensor and alert.
23:13 Automatic fan and lights.
24:44 Air Compressor automatic shutoff.
25:27 Post Exposure, automatic lights and fan.
25:53 Status Light for Pressure Washers
27:24 Leak detectors with voice and light alerts.
28:33 Solids Trap in reclaim.
29:43 Tablet on the automatic press.
30:08 More monitors and dashboards around the shop.
30:36 Mesh Count Inventory and Reclaim Logs!
31:24 Cory's Office
32:38 Uptime Sensor on the automatic press.
34:24 Tapeless! No tape on the screens.
35:28 PrePress Pro! The fastest way to place reg marks.
36:45 Dryer Exhaust automatic on/off.
37:18 Approval & Last Piece voice alerts.
38:11 Automatic fans for overnight.
38:51 The bike shop.
39:14 Music and whole-shop speakers.
40:12 Robey the Smart Vacuum.
41:15 Ink fogger for waterbased printing.
41:41 THE LEAN CAVE.
42:39 Opportunity for Improvement board & Meeting Area.
43:24 New daily tasks flow cards.
44:11 The Pie Board - training and processes.
45:16 Inventory Cards (aka Kanban Cards)
47:19 Automatic box labels generator!
48:22 No Motion Waste! Walkthrough of the screen loop.
49:14 No Motion Waste! Walkthrough of the garments loop.
49:42 Final thoughts.
49:58 Shutting down the shop with one button!
-----
This video is NOT sponsored. Some links are affiliate links which means if you buy something we'll receive a small commission.
Pre-Press Pro is a premium script for Adobe Illustrator.
- Try the fastest way to place reg marks, colour labels, and more. bit.ly/PREPRESS-PRO
Check out some of the best stuff we use at Floodway with these Amazon links:
- USA: amzn.to/3E8RsQ3
- CANADA: amzn.to/3KyBAbR
-----
Check out the shop on Instagram: bit.ly/instagram-floodwayprintco
Cory's Amazon Wishlist: amzn.to/3NVWzHX
Let's be friends on Goodreads: bit.ly/cory-goodreads
-----
Floodway Print Company is located in Winnipeg, Canada.
Learn more about our Custom Screen Printing Services: www.floodwayprintco.com/
zhlédnutí: 2 781

Video

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Komentáře

  • @DeerfieldCustomPrints
    @DeerfieldCustomPrints Před 2 měsíci

    how do you edit the mesh counts

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 2 měsíci

      there is a button in the lower right, you can click that and edit the list! If it doesn’t seem to be saving, then you need to make sure the permissions for that folder you dragged the script into are set to read/write.

  • @Henri_Henraat
    @Henri_Henraat Před 2 měsíci

    you must do what your thinking is right,its your shop .

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 2 měsíci

      Always trying new things! But never really sure if it's right until we try, fail, and improve!

    • @Henri_Henraat
      @Henri_Henraat Před 2 měsíci

      @@CoryFloodwayPrintCo you have a nice shop

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 2 měsíci

      @@Henri_Henraat thank you. Always working on it!!

  • @LudacrisLu
    @LudacrisLu Před 2 měsíci

    I love all the carts and things on wheels... People don't understand the need for carts. Did you build those "jobs que carts"? That are holding the screens and inks etc..

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 2 měsíci

      Yes they are the best! Those job carts could use a refresh but yes I built all that stuff. I am not much of a woodworking wizard. It’s a good example of how even a crappy solution will still help a ton and teach you a lot about what a good solution will eventually look like. Every great idea started with a good idea.

  • @RobbyJFonts
    @RobbyJFonts Před 2 měsíci

    Getting into screen printing now. Messed up my first time coating emulsion on my screen today. I wish I knew your techniques beforehand. Going to re-try on multiple screens tonight using your methods and hopefully it helps! Thank you for this video. Highly informative!

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 2 měsíci

      Glad to hear! Seeing this old video makes me wanna make a fresh one but honestly not much has changed with the process or how I train people! There are lots of ways to do it but this method with two hands and a table seems to be the easiest to get a hang of. Don't be scared to rinse it out just to practice a couple times!

    • @RobbyJFonts
      @RobbyJFonts Před 2 měsíci

      @@CoryFloodwayPrintCo thanks, Cory! That's what I'm going to do to practice. Place the emulsion on my screens. Rinse and repeat until I get it right every time.

  • @stephenparesa8177
    @stephenparesa8177 Před 4 měsíci

    The solids legally can be thrown in trash which is exactly what the disposal company will do with it. It's non haz and dry.

  • @KicoMendoza-th3sk
    @KicoMendoza-th3sk Před 4 měsíci

    Great vid! I checked out your site and wanted to know what designer software you're using? And as a prospective client, once select my merch, design it, and select quantities, what happens then? Did you set up an automation to get my info into Printavo? Or are you being notified of a new order on your site and populating all the info manually into Printavo? Thanks!

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 4 měsíci

      Thank you. I don't use this setup anymore, we are doing it all in Printavo Power Scheduler now. Using their Tasks for purchasing. I use Inksoft nowadays and there is a new feature to move everything into Printavo. It works but in typical Printavo fashion it launched pretty broken. Not sure if it will get improved.

    • @KicoMendoza-th3sk
      @KicoMendoza-th3sk Před 4 měsíci

      @@CoryFloodwayPrintCo Haha! I stopped using Printavo a while ago. I like it but it was missing some functionality for me. Inksoft seems to be the go to for the online designer tool. I've been waiting for a mobile friendly, simple designer app to use. I'm surprised there aren't more apps being developed for the print/embellishment industry. Thanks for the reply and great content!

  • @leviteapparel
    @leviteapparel Před 4 měsíci

    🎉🎉amazing work

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 4 měsíci

      Thank you! I couldn't make a defect appear haha so I stopped worry about the lights in there so much! I think our past issues were probably from screens being in the darkroom too long and not rotating through our stock.

  • @JasonCrabtree-b3x
    @JasonCrabtree-b3x Před 4 měsíci

    have you noticed a difference in durability over time vs static screens?

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 4 měsíci

      For the frame itself it's a non-issue. Some of the 'lite' frames flex more than a good static but we are running the heavier frames. For the mesh, I do think that this method for attaching mesh to a frame is way better than the glue. We've been running thin thread since 2015 almost day one, and when we had statics almost all the failures were related to glue. This was when we had Murakami doing the stretching and they are pretty reputable. On the Eco frames there is a thick layer of tape around the edge too. I think it helps protect the mesh better than a static and it definitely eliminates all the issues from glue.

  • @Dailycameron
    @Dailycameron Před 5 měsíci

    I like that his shop can run while he’s not there. I want to own a bigger shop one day but not be there all the time.

  • @Afterburner262
    @Afterburner262 Před 6 měsíci

    Hey Cory. Love the video. Im also using home assistant in my shop to track and control automations. Anyway you could do a video on the screen frames report and how you are barcode scanning each frame to keep track? That looks really cool.

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 6 měsíci

      Thank you. Yes the reclaim data is a good one! I do it with the help of Zapier which not many people use. I'd love to figure out how to do it completely in Sheets. I'm sure it's possible. It's really just a Google Form that spits it into a Google Sheet. Zapier moves some stuff around and then that's it! Home Assistant is the best. I got into it for humidity tracking in the darkroom! Would love to hear about the automations you've set up for the shop.

    • @Afterburner262
      @Afterburner262 Před 6 měsíci

      @@CoryFloodwayPrintCo Thanks, I will look into it some more. My automations so far are basic and still a work in progress. Ive gotten most of my switches converted to smart switches. Heres a list of some things I’ve done. 1.) If the air compressor is left on. Turn off and send me an alert to my phone. 2.) Turn off the screen booth back light at 10 minutes of no motion. 3.)Apollo air-1 to monitor air quality in my print room. I plan to add another in my screen coating room or maybe just move this one around. 4.)Monitoring power of machines to calculate machine power usage using a iotawatt. So far it’s limited to one machine but I plan to expand this to everything so I can automatically run automations when a machine turns on or off. 5.) Once the machine turns on adjust the thermostat and turns on a dashboard. Same with turning it off. 6.) exhaust fan turns on in screen reclaim room based on humidity or button. 7.) exhaust fan turn on in print room based on temperature in room. Hope these give you some ideas like your video did for me! I have tons more planned but none of us have unlimited money so with time I will keep adding more. Its already saved me a ton of money because operators sometimes would leave the compressor on all weekend.Same with lights.

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 6 měsíci

      @@Afterburner262 love it! thats a crazy good list. I really wanna dig into the power monitoring more! It's hard to find a return in investment, I always try to think of it as my hobby haha but yes there are so many good savings. I have had people work here for months and not know where the light switch is for their area.

    • @Afterburner262
      @Afterburner262 Před 6 měsíci

      ⁠@@CoryFloodwayPrintCoDefinitely power monitoring is a good one. As an added benefit you get to see how productive your machine is and when it’s sitting idle.

  • @user-cw7vo8jo6p
    @user-cw7vo8jo6p Před 6 měsíci

    This is really dope!

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 6 měsíci

      Thanks for watching. Hope to film another one some day! Horizontal this time haha.

  • @urjnlegend
    @urjnlegend Před 6 měsíci

    How would you go about printing waterbase in 90 degree weather outdoors?

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 6 měsíci

      It would be tricky for sure. I don't think anyone would recommend it but I'd stick to thinner darker inks, lots of additive (retarder) and an air dry fixer for the ink so it'll cure without too much heat!

    • @urjnlegend
      @urjnlegend Před 6 měsíci

      @CoryFloodwayPrintCo ok great, thabk you for the insight!

  • @brandansterner1518
    @brandansterner1518 Před 6 měsíci

    How you put together your drying racks?

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 6 měsíci

      Yo Brandan, thanks for watching. I'm not sure I'd recommend my setup, it's something I've been meaning to revamp for a while but not sure how I can approach it without spending a ton of cash. The racks in reclaim are basic wire shelving with wheels. The separators are pieces of PVC pipe with notches cut into the ends so they can wedge into the shelving. I would like to replace these with something wider so the screens don't hang out, even the same type of shelving but deeper. It would be nice if the screens could be angled and drip into a controlled spot. Inside the screen room where the screens dry after coating, those are 'bakers racks' that I got cheap from local Facebook marketplace. I replaced the horizontal supports with old screens to match the proper width. They're sitting on a big wheeled base. Eco Frames are super heavy so I'm not sure I'd recommend the baker's racks for them due to the weight. They are awesome for standard aluminum frames though.

  • @1busymom
    @1busymom Před 7 měsíci

    Love the automations!

  • @brandansterner1518
    @brandansterner1518 Před 7 měsíci

    Where do you get you drying rack and ink racks?.. also wanted to know how you made your drip tray for your dip tank..

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 7 měsíci

      Yo! All the ink is on 'wire shelving'. They come in all different sizes, with our without wheels. The best price I get is when I find them on sale locally. Otherwise, on Amazon! I added a couple to my list here of stuff we use in the shop: amzn.to/3rOgD8T The drip tray is my favourite example of 'anything worth doing is worth doing poorly'. It was a simple test of an idea and now like 5 years later it's still there. I made it custom for our tank, if you look close it's just a 2x4 on a piece of plywood. And the plywood has some slots in it to slide onto the sides of the tank.

    • @brandansterner1518
      @brandansterner1518 Před 7 měsíci

      Awesome yeah love ur channel helped our shop.. one last question would be where did you get them curtains for your darkroom love that idea

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 7 měsíci

      @@brandansterner1518 Appreciate that a ton man, thanks for tuning in. I think more people are starting to see the value here! There's lots of ways to do the 'UV strip curtain'. They are common in stuff like welding. You gotta make sure to get one that says UV blocking on it. Unfortunately it was so long ago that they don't have the same product anymore. Here it is though: www.amazon.com/gp/product/B07LBDCNNG/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1

  • @enriquevw7915
    @enriquevw7915 Před 7 měsíci

    Cory, I've seen most of your videos, and while I'm learning a lot, I'm also eager to learn more, what books would you recommend? Also: what's a shadow phone? Thanks for sharing, this is a huge deal for me. Today I implemented something quick that was really helpful, to have printer paper near the printer with a makeshift shelf.

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 7 měsíci

      Thanks for tuning in!!! The bible of all this stuff is ‘2 Second Lean’ by Paul Akers but I started first with his shop tours, and speaking gigs where he presents the book as a keynote presentation. For your second question I thinkkkkk I may have been talking about Fastcap’s Kaizen Foam. Also known as shadow foam and a couple other names!

    • @enriquevw7915
      @enriquevw7915 Před 7 měsíci

      Thanks a lot Corey for replying, means a lot to me. I will dig into all this. I think it's really awesome that you decided to share your improvements with everyone, I'm really into that mindset.

  • @miguelsemidei7619
    @miguelsemidei7619 Před 7 měsíci

    Kudos on your philosophy !!

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 7 měsíci

      Thanks for tuning in!

    • @miguelsemidei7619
      @miguelsemidei7619 Před 7 měsíci

      @@CoryFloodwayPrintCo You are one of a few, who actually explain how to clean the waste in the water and in a pretty economical way, no 3K or 5K filtration tanks etc. Keep up the great work !!

  • @capeshark
    @capeshark Před 7 měsíci

    This is EPIC!! SMART AF!! Great job!!

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 7 měsíci

      Thank you! And there's already been so many changes and improvements haha it's hard to keep up! I really wanna do a non-Instagram tour.

  • @gillesimard1
    @gillesimard1 Před 8 měsíci

    woww. quel generosité de ta part. merci pour ces details si importants. tu m'a donné des idées malgré que je fasse de l'impression d'art.

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 8 měsíci

      Je ne parle pas beaucoup français mais merci pour votre commentaire. Je suis contente que cela vous ait donné des idées.

  • @eimantasriauba3907
    @eimantasriauba3907 Před 8 měsíci

    Hey, automation systems you have installed are quite impressive. Could you tell more about One-way automatic doorbell and cameras system. Is it a system of some brand or you custom made it?

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 8 měsíci

      Thank you. The camera system is called BlueIris. You can fine tune the motion really well, including AI detection to eliminate false alarms. It makes a sensor available for home automation, so when the camera is triggered it starts the doorbell automation.

  • @drewunderwood2859
    @drewunderwood2859 Před 8 měsíci

    Maybe would have liked to see you put a Newton Meter on the screen for comparison? In the past have used all types of the reusable frames from when there were no static glued aluminum frames just the adjustable, we always noticed lack of tension in the corners, more moray in the prints as the strips did not go all the way to the corners . Now many years later I have my own shop, I chose static as I have a person who rescreens and is my ink supplier ETC close, I will definitely look at the Eco frames and appreciate you rescreening one and not just saying how easy it is.

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 8 měsíci

      That's a really good point. The corners are cut. I don't see it as a lack of tension as much as I see it as a smaller printable area. Because you're right that roller frames have the same issues. Since the corners don't need as much room for the big chunky attachments on roller frames, the strips do seem to reach further into the corners. It would be worth testing what the total printable area is on one versus a good static. You just gotta do the math on what works for you! A good stretcher is a great thing to have. Still gotta compare it to a panel price plus five minutes. The big thing people miss is that you won't need x100 extra frames so that you can fill a skid and send them out. You break one, you fix one. We have 78 frames or whatever but they are ALL in production. As for the tension meter, mine is not calibrated! So I didn't want to quote any figures. I shoulda mentioned that.

    • @drewunderwood2859
      @drewunderwood2859 Před 8 měsíci

      @@CoryFloodwayPrintCo I do agree you have to do what fits your shop, considering 1 years ago I made change from wood screen to Aluminum ( much more efficient) I just did not have fond memories of using re tensional frames from my early years in printing. I am not trying to deter anyone it was just my experience and at that time those were the Aluminum frames to have the welded aluminum came later. Enjoy you content and honest opinion. Great fun project is printing Balloons, if you have not done it then accept the challenge, I did it just for fun with my youngest.

  • @bisket2003
    @bisket2003 Před 8 měsíci

    Have to admit, that bathroom is legit!!

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 8 měsíci

      Haha, thank you! Since filming this it got upgraded with fancy lighting. I’ll share the new look on Instagram Story soon.

  • @TheMinistro2010
    @TheMinistro2010 Před 9 měsíci

    🔥🔥🔥🔥🔥

  • @johnseber949
    @johnseber949 Před 9 měsíci

    Like half a hand I just folded them one more time and it’s a lot better but now I fucked up one of the rails smh can’t win

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 9 měsíci

      That sucks, I hate when stuff isn't going smooth in the shop. Don't sweat it though, you will bust lots of screens over time. Just take'r slow and watch the instruction video a couple times. Took me a while to get used to flipping and folding them the right way.

  • @johnseber949
    @johnseber949 Před 9 měsíci

    My corners are lose how do I fix that

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 9 měsíci

      How loose? If it's right after stretching, you might have a bad batch. There is a bit of flex in the corners though, that's normal.

  • @dcsprintshopllcdiaz838
    @dcsprintshopllcdiaz838 Před 11 měsíci

    Hey Cory- would you recommend this CTS? I’m considering buying it

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 11 měsíci

      For sure! They are miles ahead of the wet ink style machines. Generally less maintenance. I got a 'refurbished' unit that was really just inspected, not refurbished. So I might have more issues than the average owner. Nothing we couldn't solve with a process, though. So it's been running pretty smooth! CTS in general is a game changer though. Not sure I'd go back to film. I'd rather shut the company down if it came to that, ha!

  • @bagwear8689
    @bagwear8689 Před 11 měsíci

    Awesome video I’m looking for a new space and the auto is a big factor it’s the ability to get it threw the door so I decided I need a roll up door

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 11 měsíci

      thank you. the rolling doors can be hard to find around here sometimes, at least in the buildings i was looking at. gotta pay for easy access! But it wouldn't have been an issue if we got the right measurements haha.

  • @teejayisdead
    @teejayisdead Před 11 měsíci

    Great info. thank you

  • @johngibbs9545
    @johngibbs9545 Před 11 měsíci

    Great Video! Thanks!

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před 11 měsíci

      Thanks for tuning in, glad to help. I'm still getting a lot of conflicting info on squeegees. Some reps even say you should never sharpen and just replace it! Of course though, they make a living selling this stuff. It seems to be agreed that no matter how a squeegee is installed it will always benefit from a quick slap on the sharpener to get it flat, even, and sharp.

  • @abegending
    @abegending Před rokem

    Yooo "don't work for assholes, don't work with assholes" love it

  • @ostrichnegotiator
    @ostrichnegotiator Před rokem

    Cool!

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před rokem

      Thank you! Still using it regularly in the shop. If I built another one today, I would figure out a more stable way to mount the outlet pipe.

  • @bagwear8689
    @bagwear8689 Před rokem

    Great video

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před rokem

      Glad you enjoyed it. I've been pushing ROQ for this type of stuff lately and they seem to be working on it! I'm recalibrating our press soon and hope to document it too. All in all though, it was way easier to do than I expected!

  • @user-ps5qp2ng5w
    @user-ps5qp2ng5w Před rokem

    Thanks for the video, I was wanting to add two more lasers to my P10. I wasn't sure the power supply had the capability for 4 laser, but apparently it does.

  • @petero9732
    @petero9732 Před rokem

    Just raise it around 4 5 And lower it back dowm

  • @teejayisdead
    @teejayisdead Před rokem

    Where do you get replacement lasers?

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před rokem

      The OEM ones you can get direct from ROQ but they are expensive. You can hook up any 5v ‘line laser’ to the same power supply though and they can be found super cheap online.

  • @GabrielPannone-yz7ki

    Thoughts on wax ,direct to frame

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před rokem

      Love my wax output. Seems simpler to maintain than the inkjet style units.

  • @carlosmagana386
    @carlosmagana386 Před rokem

    Definitely gonna check mine. I just got a next and it’s pretty much new but I’m noticing stuff is off like in your video. I have the PRU and I’ve already noticed that’s everything seems to be off to the left by 2-3 mm. Not sure how to fix that.

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před rokem

      Yep it's definitely worth looking at! If everything is off consistently to the left, then that might be easier to chase back then you think. My advice is always to make it repeatable. So for example, if you expose a screen and clamp it back into the PRU, will the laser be dead on? If not, maybe some inconsistent loading on the PRU. Same thing on press. Load a screen, print it, flash it. Then remove the screen, reset it in the pallet, and print your shirt again. Is it dead on? If not, maybe some inconsistent loading on the press. And at every step check for play, variation, or anything that might contribute negatively. On my PRU, the tech put it together wrong and one of the clamps was loose, causing enough jiggle to throw the whole thing off. Nevermind the issue with my platen hitting the clamps lol.

  • @leviteapparel
    @leviteapparel Před rokem

    Like your channel just described amazing contact also just purchased that item thank you for Your review

  • @ryanlamb8118
    @ryanlamb8118 Před rokem

    Great info, thank you! I'm another one who would be seriously interested in a detailed Trello integration. Sell it as a course - I'd buy it

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před rokem

      Thanks Ryan! Lately I have been working to keep things a lot simpler, so I've been moving a lot of it back into Printavo and trying to do it in Power Scheduler. It's working so far!

    • @davidwaldman1725
      @davidwaldman1725 Před rokem

      @@CoryFloodwayPrintCo so your moving away from Trello ,Monday etc…. And leaving all in PowerScheduler ?

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před rokem

      @@davidwaldman1725 Yes, power scheduler covers almost everything I need. We haven't touched trello in a couple months now. The biggest challenge so far is still purchasing/receiving. I'm currently doing it with Tasks in Printavo. Keeping track of everything else.

  • @popo8491
    @popo8491 Před rokem

    Hi Cory, i love your videos ! I do not understand why you expose it after printing the stencil on it. You should first put the aluminium on it. Expose 5 min, Then printing the stencil, then flashing. Then test print. (For me it s sounds obvious that it will not change anything the way you do it because your already print the black stencil on it)

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před rokem

      That is an excellent observation! I see exactly what you mean and yes, in retrospect it seems obvious. I’m surprised no one really saw it that way. I think my logic was to recreate the regular shop flow. And I lost sight of the test. I’m going to have to get back in the lab. Thank you!

  • @theblankworkshop
    @theblankworkshop Před rokem

    damn why are those plunger cans so expensive I just went to check them out almost $70! wow

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před rokem

      I have found them on sale! I also have found the 1/2 gal to be cheaper than the 1/4 gal ones too. So poke around a bit more, there’s deals to be had. It’s a good alert to set on your local classifieds too.

    • @theblankworkshop
      @theblankworkshop Před rokem

      @@CoryFloodwayPrintCo thanks man, im going to search for the 1/2 gal ones. I really enjoy your videos, they are very informative, especially those improvement montages. Waiting on the next one !!

  • @Aztshirts
    @Aztshirts Před rokem

    Don’t be blinding baby turtles people!😂

  • @allstarprintlab2675

    U can also just use gel brotha

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před rokem

      thank you! I don't really have that in the shop, what else do you use it for?

    • @allstarprintlab2675
      @allstarprintlab2675 Před rokem

      @CoryFloodwayPrintCo it can be useful for foiling and also over laying it on another color for a glossy effect.

  • @oniwindeben4332
    @oniwindeben4332 Před rokem

    Cool job there.. like to see more..

  • @antiDesigns617
    @antiDesigns617 Před rokem

    Nice man

  • @dot-tone-dancampbell9726

    Great testing! I like it this sort of thing. The one thing that I commonly hear people talk about that I think is exaggerated is the length of time these screens are or can be left out in the shop light. For example, your test of determining any exposure differences was a period of 5 minutes. Some shops claim they keep all of their coated screens on a rack in the shop and the exposure unit is out in the shop as well. Not a dark room. So based on some people's statements, a rack of screens waiting to be burned can possibly be sitting out in the UV light for an hour or maybe even 4 hrs and not be affected. Not sure. But I think this longer length of time (left out in the shop) is what maybe some say can be done. Your test is a time example of someone walking from a screen burn room, stopping to talk to a co worker, and then across the shop to another wash out room for example. You completed a good test. This covers one part of the claims. It would be great content to see you doing another test at 30 min intervals up to 3 hrs. The test would be one solid (consistent) coverage of 3-4% dots in a 65lpi on a 305 mesh. This range size of dots is where you will notice any impact on the screens IMO. And that (would) impact print quality. Imagine trying to print a pastel color using tints of 3-4% dots in 2-4 different colors. (I've needed to do this many times myself). Mathmatically, you should be able to hold a 3% dot on a 305 mesh in a 65lpi. Considering the true dot size of a 3% dot at 65lpi, mathematically, and in comparison to the standard mesh thread, it should print clearly across the board without getting blocked by mesh thread itself. Now, a Wax dot and a wet ink (cts) dot will typically not be the true size of a true 3% dot. Those will be larger. This is similar to low end digital film printers as well. The benchmark or true side is one that is output at a resolution in dpi that can form a true circle at 1%. You would need a 2400dpi printer for that. Most of us don't have those. The SAATI laser can actually be changed to rip at 1200dpi. Most don't run it on that setting because it runs much slower in production to do so. For most if not all Wax and Wet ink 600 dpi printers, the dot gain curves are adjusted to print just a little larger due to those machines being 600dpi printers and they just don't put out a well shaped circle at that low % (small dot) at 600dpi. The 3% is more like 6-8% dots. So those should hold/print for sure. You might try using your 2% dot or smallest you can hold. This test (similar to what you did), is Kind of like an old school manual exposure test where you take your length of coated area and divide by 6. Cover most and leave 1/6th uncovered and leave it exposed at 30 min intervals, reveal another 1/6th for another 30 minutes and repeat. This should give you 3 hrs total. I've always believed that doing this, (for these periods of time is where you will see a difference. This area of difference is in the 3-5% range. So the test should be at 3-4% fill of a 20" area in length, across the board. Each area of (1/6th) exposure would be 3.33" deep. Once done, the first one, will be fully exposed for 3 hrs. I may try this myself. You may get various results with different emulsions and coating methods.

    • @CoryFloodwayPrintCo
      @CoryFloodwayPrintCo Před rokem

      Thanks Dan. I’m glad it got you thinking about it too. Right after I did the test I was already itching to answer those follow up questions like - how long until the shop lights actually make a difference in the print? And the other emulsions, because we are using Saati PHU with Diazo which is relatively slower to expose than a lot of other options. I would love if I had more resources and time to dig deeper but at the end of the day it’s a print shop first so I had to stop at what mattered to my shop and customers. As soon as I have a compelling reason to dig deeper I certainly will because our industry needs someone to do it who isn’t sponsored by what they are testing.

    • @dot-tone-dancampbell9726
      @dot-tone-dancampbell9726 Před rokem

      @@CoryFloodwayPrintCo Totally agree! I may just do that test here at our shop. Thanks!