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Wright Machining
Canada
Registrace 8. 12. 2011
If you are an innovative who loves to learn new skills in the machine shop, to build tools, machines or repair things. This is the channel to follow.
Making things is in my blood and I want to share it with you and hopefully inspire new ideas. CZcams is such a fantastic source of knowledge that is free for the taking. One could learn to build or do anything just by watching and intelligently trying after a good research. I hope to inspire your creativity and please share your constructive comments in any of the videos We are all here to learn and every person brings a new perspective to the table no matter how big or small
Thank you and enjoy
Thank you to all my mentors along the way
Richard Wright - My father who taught me machining, helped hone my mechanical aptitude, and taught me how to be a good man.
Glen H. and CJ - Millwright Brothers and mentors who taught me the millwright trade in the field and are always there when I need to bounce ideas off someone.
Making things is in my blood and I want to share it with you and hopefully inspire new ideas. CZcams is such a fantastic source of knowledge that is free for the taking. One could learn to build or do anything just by watching and intelligently trying after a good research. I hope to inspire your creativity and please share your constructive comments in any of the videos We are all here to learn and every person brings a new perspective to the table no matter how big or small
Thank you and enjoy
Thank you to all my mentors along the way
Richard Wright - My father who taught me machining, helped hone my mechanical aptitude, and taught me how to be a good man.
Glen H. and CJ - Millwright Brothers and mentors who taught me the millwright trade in the field and are always there when I need to bounce ideas off someone.
Lost Foam Casting CrankShaft Truing Stand
In this video, we lost the foam cast of the base for our crankshaft truing stand. We start with machining the parts out of high-density foam and then cover them in drywall slurry to improve the surface finish. Then we bury it in sand and cast it with aluminum scrap metal.
zhlédnutí: 3 022
Video
CrankShaft Truing Stand Build by Lost Foam Casting Pt.1
zhlédnutí 2,8KPřed 2 měsíci
Building the crankshaft truing station by the lost home casting process. We will start with making the foam parts from high-density foam and then move on to bearing them in sand where we will cast them out of aluminum with recycled metal.
Lost foam casting a presision snap gauge
zhlédnutí 30KPřed 3 měsíci
lost foam casting a presision snap gauge tool for checking bolt streach . From rough casting we go through step by step till we have machined a compleat hand tool in the machine shop .
Machining castings to fit servo motor on indexing machine
zhlédnutí 1,6KPřed 3 měsíci
Machining castings to fit servo motor on indexing machine
Lost Foam Casting Servo Motor Bracket
zhlédnutí 3,3KPřed 3 měsíci
Lost Foam Casting Servo Motor Bracket
Converting Beckett Oil Furnace Burner for the home Foundry
zhlédnutí 975Před 3 měsíci
Converting Beckett Oil Furnace Burner for the home Foundry
MP600 total teardown and rebuild #Gerber
zhlédnutí 579Před 4 měsíci
MP600 total teardown and rebuild #Gerber
Lost Foam Casting Hand Wheel For Surface Grinder Machine
zhlédnutí 2,5KPřed 4 měsíci
Lost Foam Casting Hand Wheel For Surface Grinder Machine
Different Methods of Drilling Holes in Steel
zhlédnutí 448Před 4 měsíci
Different Methods of Drilling Holes in Steel
Casting Belt Buckles By The Lost Foam Casting Process
zhlédnutí 3,7KPřed rokem
Casting Belt Buckles By The Lost Foam Casting Process
Bucket blade retrofiting with new holes, blade and wear plate.
zhlédnutí 366Před rokem
Bucket blade retrofiting with new holes, blade and wear plate.
How to check for a bent shaft on the lathe .
zhlédnutí 1,6KPřed rokem
How to check for a bent shaft on the lathe .
Installing a Digital Quil from KBC Tools step-by-step
zhlédnutí 409Před rokem
Installing a Digital Quil from KBC Tools step-by-step
Casting Massive Aluminium Plaque By The Lost Foam Sandcasting Meathod
zhlédnutí 3,7KPřed rokem
Casting Massive Aluminium Plaque By The Lost Foam Sandcasting Meathod
Building Peerless 700 Transmission Plate & Calculating Short Tapers & Finding Hole Locations
zhlédnutí 889Před rokem
Building Peerless 700 Transmission Plate & Calculating Short Tapers & Finding Hole Locations
Sand Casting Aluminum Large Toyota Sign By Lost Foam Process
zhlédnutí 6KPřed rokem
Sand Casting Aluminum Large Toyota Sign By Lost Foam Process
Lost Foam Casting Aluminium Experiment and Learning
zhlédnutí 2,7KPřed rokem
Lost Foam Casting Aluminium Experiment and Learning
Machining Lawn Mower Racing Wheel Hubs From Scratch
zhlédnutí 658Před rokem
Machining Lawn Mower Racing Wheel Hubs From Scratch
Easy Casting Pyramid Anchors For A Local BC Fly Fisherman
zhlédnutí 2,1KPřed rokem
Easy Casting Pyramid Anchors For A Local BC Fly Fisherman
Machining round to square pins in the manual machine shop
zhlédnutí 850Před rokem
Machining round to square pins in the manual machine shop
Cutting thick steel plate in a small job shop
zhlédnutí 446Před rokem
Cutting thick steel plate in a small job shop
Easy Casting Lead Dead Blow Hammer Experiment
zhlédnutí 1,2KPřed rokem
Easy Casting Lead Dead Blow Hammer Experiment
In the 60's when I started, we put a 1/2 dowel in the spinning chuck. Coated it with the good old "red grease pencil" ( the kind where you pull the string to access more tip. Kept in shirt pocket right next to 6" scale). You slowly touch side of part with spinning dowel. When red wax appears on surface, you're 1/4" away from edge of workpiece.
quiet please lol
:)
Hold the part upright in the mill vise between two vee blocks - one against a stop. Find the center and cut all 4 sides in one setup with the side of the cutter all using the same offset. It will save the corners of your endmill & get a much better finish.
Good prospective . Thanks
Can you show some methods finding the center from each side without a dro.
;) i bet you have a video on that just checked out yoir channel and subbed ! Engineering hacks and tricks - channel ;)
@@Wrighmachiningthanks for the comment. Please feel free to use any of the methods if you make a follow up.
Couldn't you make an adapter for electric edge finder to fit one of the collets you do have?
Yes but it may intorduce a litle error . Since the video kbc gave me a metric collet that fits perfect
When using the paper, wouldn't it be safer to use a 1/2" dowel pin instead of an end mill? Also the dowel pin wouldn't damage the work piece.
Can you elaborate?
@@Wrighmachining Place the paper between the dowel pin (dowel pin is not spinning) and the workpiece surface (side or top) and slowly advance the workpiece while moving the paper side to side until the paper is gripped between the dowel pin and the workpiece. Subtract 0.25 plus the thickness of the paper.
@@philcook9967 yes in a colit ! I can see how that would work . Thank you i will try that perhaps with a small conecting rod ( new ) that is .500 im sure of it .
They make an edge finder where the end piece is 0.5" instead of 0.2" so it can find the edge of any diameter rod (just remember to subtract 0.25 and not 0.1)
Yes thank you . that would be a more robust tool for sure , but i am but a simple man lol . The .100 leaves less for me to mess up when it comes to math
The equivalent of the guy who swaps a fuel injected engine into a vehicle then slaps a carburetor on it because he thinks it's simpler. All you had to do was jumper the thermostat wires on the controller and hook up power and ground and you'd still have all the safety systems in place.
Lol . Now you tell me :)
We used a cigarette paper and stuck it to the work with a bit of water ( or spit 😉 ). Probably a little bit safer than holding the paper.
Great point :)
I use cutting oil, cigarette paper is 0.001 too👍
I loved this wild experimentation, you were totally safety minded, you were doing it outside not in the Kitchen!
Hahah , yes i have been banished from the hpuse for experiments . Safe ... well that is perspective :)
So cool you built this with your kids! 😊 This experience from just building on the cheap to the produce grown. 🤙
thank you , it was a realy cool build and every spring we all go out amd plant all sorts of neat vegies out there !
I thought this video was for lost foam, not plaster....
I can see how you would see that . The plaster coating is a important step in my eyes for surface finish . I do however have lots of other videos on projects where we cast parts and what have you .
Great info Thanks :)
Your welcome gregh
I had that problem with my moped many years ago but I just put a piece of thin plate from a soda can around the shaft to get a tighter squeeze. I think it held up quite well but not as new splines.
Some times you do what you have to when you dont have to tools and have to get home :)
So cool! Thank you for putting this out there.
Thank victoriaman glad you enjoyed
As a machinist, from a safety standpoint I was screaming this whole video. Holding rotating equipment at thousands of RPMs is just plain egregious. Add to that the potential pinch point between your hand and the tool post makes this whole process unthinkable. Please, anyone watching this video, DO NOT replicate the actions this guy took here. The fact that you survived is the truly amazing thing here. This process should ONLY be done with properly rigid holders. AT THE VERY LEAST, use a Jacobs chuck in the tailstock, NEVER your hand. I cannot stress enough how unsafe and terrifying the actions you took are to me. Never should hands be this close to rotating equipment.
Yup there is alot going on in that video and dont recomend people try doing as they see in the video.
I have seen another guy do some very tight tolerance stuff with this process and I can not understand why anyone would do a different process like PLA etc.
I can see how you would say that . Kelly cofield makes some amazing stuff. The two are very similar with a few strengths for each but sharing many . i have not tryed lost pla but done lost. wax, pla seems like it has the ability to be printed and will hold its form way better . I have found that lost foam will distort and has spacific direction it has to be placed in . What i love about it is that you can make it with very basic tools and turn it into a metal part quickly.
I use the smallest harris cutting tip to cut 25mm plate @ 330mm minute 45bpsi oxygen and lpg @ 10psi
Thank you !!!. My learning has been sending me in that direction for sure . I just did another run of those parts and raised my height up to ¼ off plate speed 11 ipm with a #2 victor at the oxygen settings you stated . Cut like a knife amd left a realy good finish.
Do you have a video that's opposite were you take rough cut square 1in by 1in 9 in longstock and make it round on a mill?
I do not sorry
Good job,👍👍
Thx G , glad you enjoyed
Friend, I think your work is great. If you buy a sandblasting machine. Your work will be more perfect.
Thank you for your sugestion and kind words
wow!!! great vid , thanx 4 posting/ sharing this !! its cool the kid is interested / helping. we all nd. 2 share knowledge , u can never b 2 smart or have enuff money !! ( say no 2 ... convenience stores... go to supermarket , farmers mkt. , or , best ... grow ur own !!)..thanks !! saw great bumper sticker, read.... kill your tv... how true..
Glad you enjoyed it !!!
Cool video been a long time I worked with Cast ports.
I love it . The idea you can make it with foam amd . Poof you have a metal part is crazy still to me .
Job well done. I suggest using an air gun instead of sticking your head into the machinery to blow out the chips.
Yes good call ! Saftey doent take a holiday ;) thank you for mentioning .
Petro bond is good but until they reduce the cost of it, I will stick to green sand castings.
Yes its pricey stuff
Nice one thanks
Your welcome , glad you enjoyed
@@Wrighmachining like how you don't mess around and good explanations. Don't know how I found ur Chanel but I'll definitely check out more
Rural King store has a medium grade sand that does great. Its very fine. I bought a small cement mixer for mixing adhesive sodium bentonite and it really mixes it all fast. You can get this mixer at Harbor Freight stores. It really does a quick job of mixing. I use talc for parting.....I have good luck and hardly any blow holes in the castings...
Thanks for the sugestion . I will have to do the talc for sure . Im in canada so rural king is not here :( I am always on the look out for better samd when im in the building stores or the like
Would u be able to cast something for me?
What did yoi have in mind ?
I've never heard of this. You did an amazing job. I will definitely be using this technique.
Glad to help !! I was making them the hard way for a long time and this was sugested to my by an old machinist / motorcycle enthuaiest :)
Areia pode ser fina pra mergulha o izopor.
Sand can be used alone to cast . Drywall plaster is used to coat it so the casting is smooth
Obrigado
Mate thanks for posting.......I'm leveraging off your posts to tackle some of my own casting. A lot of people show only successes which you can't learn from, so thanks for showing and analysing your failures so we all can benefit.
Glad it helps man !! What are you building ?
@@Wrighmachining Motorcycle Head for a vintage race bike and I'll do a barrel as well if I get it sorted.
Awsome !!! Look up kelly cofeild up on YT as well he does some realy cool hot rod stuff amd in my opinion he is the current bench mark for the craft on YT .
@@Wrighmachining I've watched every video he has.......more than once........Like everyone else!😄
So the transformer is a step down transformer, but you are using it as a step up transformer? That is not recommended, one reason is the primary windings are usually wired close to the core to obtain opimum coupling, now you are winding secondary there, this will cause higher losses-in the form of heat, I would get a thermal imaging camera to make sure you are not exceeding the 150deg on your specification there. Ideally you would use a phase convertor that ALSO steps up the voltage, if such an animal exists?
Step-down transformers are occasionally used as a step-up transformer by “reverse feeding” or “back feeding” the transformer. Reverse feeding is simply a matter of having the power supply enter at the low voltage windings. I have not noticed it hot at all . Infact it is way larger than i actualy need .
What is the power output or rms current of the phase convertor?
Botb transformers are 30 kva . In saying this that is massive compared to what is required of them . The motor is also way over sized for the lathe but i buipd things to expand them . Later if i plan to get a bigger machine ( loke i have the room , lol ) i can do that .
@@Wrighmachining Did you consider a VFD? and if so, what made you decide on this instead?, reason I ask, is I am requiring 3ph at some time.
Yes i had thought of thet but swapping out the motor on every machine can get costly. I have a rur600 grinder , surface grinder , lathe and mill
Instead of the tap magic, try some denatured alcohol or turpentine. Lots cheaper and smells better. The DNA evaporates off and dont make a mess at all and prevents chip weld.
Thank you . I will try that
Looking forward to seeing the rest of the truing stand build! PS. the blue/pink insulation board panel foam is also polystyrene foam - the extruded form of it (XPS) rather than the expanded bead type (EPS)
That makes helps clairify . Thank you !!
polystyrene is a polimer styrophoam is made out of, not the end product so both low density expanded styrophoam and uniform extruded foam insolation panels are both made out of the same material polistyrene, the only difference is that low density packing material is expanded from plastic pelled by overheated steam while uniform insolation foam is directly injected into a mold in liquid foam state ps is only visable on styrophoam product made out of pellets for recycling, and many supermarket food trays have the same marking while being the same kind of foam as your insolation panels you can also buy polystyrene sheets for vacum forming or injection pellets or 3d printer filement in solid state . it is also part of abs and hips plastic composition anyway nice project you making thre
Thos has to be one of the best comments i have ever had !! Thank you for taking the time to write it , it is very insightful. You have sent me down the rabit hole now of steam and expanding the pellets . Sounds dangerous i know ,lol . Dont worry it will be a while before i wade through a zillion projects and get to this and i will be very carfule . Lots of people ask about expanded foam but its not usable i have heard. but the pellets and steam would work . This almost gets into a large industral set up of injection molding and casting and i wonder if that process would be any faster in the long run than making each part manualy or cnc?
@@Wrighmachining well it is high flow production process, pellet contain a tiny bit of carbohydron that expand from the temperature while plastic is getting soft steam is used as heat source because both superheated styrene and aditive are basicaly as flamable as gasoline so it has to be injected to sealed container with no excess oxygen but also vented to evacuate excess gases that can be used as a fuel for steam boiler. i wouldn't try that at home pellets thown into fire explode so it is to be stored safely too
Your pouring costume is great. Viewers who might try this should remember the basic law of foundry work which is "Iron (steel) bounces off your skin, all else STICKS!! and boils skin for a long time til you dig it off with pliers". Good looking castings!
Thanks for your imput . :)
I hope you enjoy using it. Only one negative point, some of the commentary was unintelligible due to background noise. Otherwise, interesting, I’d not heard of a passive greenhouse before.
Sorry for the audeo . It was one of my first videos . Lots has improved since then :)
У вас хорошо получается 👍
спасибо, выложено второе видео литья днища. Также на следующей неделе выйдет видео обработки. наслаждаться !
Really nice build, very detailed and clear explaination... keep nice videos like this comming... Saludos from Baja Sur Mexico
Thabk you . Shoupd be a good one next week whwre we finish the crank stand !!
Americans are the people in the world
Yes i can see how you could see that the western hemisphere is all related to the americas in some way ( north america, south america and central america) The definition americans usualy relates to people from the united states of america. Aka usa/us If i used it out of context my appoligys. :)
@@Wrighmachining oops.... I meant to say Americans are the BEST* people in the world.... (For sharing great knowledge)
Lol, what ever soil you stand you should be proud of where you are !! 🇨🇦
Put the gas closer
Hahahah , its used oil . But yup ill put it out back next time . You will see it in the next couple vids though . Lol i have been busy .
Yep, I like it. No messing around and something to enjoy using and showing off for years.
Thanks peter it was a fun project !
I saw a funny looking hat and had to stop...
Hahaha , fedora . Glad ypu enjoyed
@@Wrighmachining check out "Henry the Hatter" in Detroit.
Nice work. I don't have any idea of your friends accuracy requirements but the dimensional stability of aluminum is questionable and a good fine grain cast iron or semi steel would be a better material if properly stress relieved. Would the Styrofoam pattern/full mold process work with cast iron?
Thanks roger . It true the thermal expansion is an issue . However if you pick it up use it and put it down is shpyld be ok . Iron wpuld be awsome but im not there yet
What you spray on foam before cnc foam
Good question , its 3m adhisive spray . I only spray on side and stick it down . Some times i even lift it once to reduce how sticky it is .
This came up in my feed today. Very interesting. It's been some time since I tried my hand at some lost wax casting. I can see the advantages of being able to easily shape the foam - and that it is readily available - compared to the wax. I'll have to check out your other videos on the subject.
Awsome . Let me know if you have amy queations . :)
You stress about having appropriate PPE & yet your forging area has a gasoline can sitting 3 feet away. You might want to make sure the work environment is safe also. Also I'd suggest getting a class D fire extinguisher at the handy for those ohhhh crap moments. They can & will happen.
Kamloops bc , we are in a sub desert as well . We do get colder winters with snow here though
I see that this video is about 1 -1/2 years old but I still thought it was worth mentioning that your level is .0002" (2 ten thousandths) between graduated marks on the vial, not .001". The vial was made to indicate .0002 over a 10" span, in other words, the distance between the marks on the vial represent .0002" (2 ten thousandths) rise over a 10" span. Very sensitive level for sure, mine is .0005"/10" (2.5 times less sensitive than a .0002"/10" but still plenty good enough for the job).
Thank you , you are absolutly correct . :)
@@Wrighmachining You bet! 🙂
Just noticed there is a typo in the title - loat instead of lost.
Fixed !! Thank you