Production of Pipe Elbow || Incredible Technique of Making Elbow || Pipe Fitting
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- čas přidán 21. 08. 2024
- In this video we show brilliant technique of manufacturing Pipe Elbow in local factory. Worker make these elbows by using plastic raw material. Elbows used in pipe fitting.
Nice straightforward process.
Definitely getting the job done, can't complain about that.
Many Big Businesses have started from very humble beginnings like this.
Make the money, then put it back into the business and let it grow.
What a shame how so many humble businesses, forget where they come from ????
The fat boss is counting money in the back. The worker get paid rice and water.
Na minha opinião a questão não é a empresa ser grande ou pequena. O trabalho precisa garantir sua segurança física, simples assim.
Such a cool process! But I have a knot in my gut thinking about these guys working with no gloves, and no breathing protection. Horrifying for these workers, who doubtless are making peanuts for their efforts. That part is sad.
yes, i thought the same.
a little bit of self preservation goes a long way in life (i speak in hindsight).
Breathing barium salts is no fun.
Not much different from American manufacturing
@@evognayr I had an interview at raven industries engineered films division. When he opened the door to the production floor I could not believe the strength of the RESIN FUMES in the extrusion process! Personally, under these conditions, I could not imagine working there!
You should see the heavy equipment and welding vids. In open toe flops and hand tools
large plastic bags the ultimate recyclable product used in Pakistan. You look at the working conditions for these men I have to wonder how many survive past their 50th birthday
Watch the videos of foundry works. They carry crucibles of molten metal and not even wear shoes! PPE, non existent. Apparently, if one goes down from a spill of molten brass, there are others ready to step in. Maybe that is why you so often see guys sitting around doing nothing, they are waiting for things to go wrong and they will jump in.
There seems to be laws against tables/work benches. So often they are sitting and working on the ground. Many times they use a foot as a third hand. Just so different than the west.
I love old machine, in this case the extruder for injection molding works just fine with out the need of all the modern electronic headaches
And efficiency.
And quality.
No need for modern machinery. Who needs to produce thousands off elbows in 30 minutes when you can do this. Poor production.
Fix the mold part line to eliminate the flash. Build a second set of cores for the second man to degate the spruce, remove the cores and perform a visually inspection. Add cooling lines in the mold to enhance production. Employee health and safety concern sadly matches the 1920 technology.
Almost as bad as an offshore 2 cavity threaded closure cap molding operation. The operator would run around the end of the press to climb a set of stairs to sit on a bicycle mounted atop the mold, after the press opened he peddled for the chain to revolve the threaded cores. Then back to trim the gates and pack the parts.
Made proudly in Pakistan. Pakistan Zindabad 🇵🇰. From Canada 🇨🇦.
Thanks for watching 😍
@@logiccreations9176 pls i these tee ,yee and bend molds.
Whats the prices?
If u dont have any for sale.
Kind link me up were i can get
OSHA would have a field day. Half the country shut down the first day. Amazing you lived this long.
they don't have OSHA.
they only have O: Occupational 😏
@@DursunX maybe that's why they don't live that long.
That's an old building, built during the days of the British Empire.
Looks like it used to have an upstairs floor, which has been removed.
Small warehouse, maybe?
Over the years plumbing l how many of these and other fittings I've used! Enjoyed the video and wish you the best!
I find it fascinating to see these men (sometimes young kids ☹) making something out of almost nothing…Kudos to them. I wish they had better personal protection equipment
After you've made the 10 thousandth one i'm guessing it gets a bit repetitive
And then there’s the next 20 years....
It is call same shit everyday!
10 thousand …. I’d struggle to make 10 without losing the plot 🤦♂️
plastic mold injection at its simplest .. love it ..i was in the business 15 years.. no computer boards , hydraulics cooling systems .. this is the way it was done 50-60 years ago.. i made parts and set up presses that you had to pull it out by the runner
That’s correct BJ hours were long and hard.
Com tanta injetora moderna com CNC, o cara consegue tirar uma peça bonita desse jeito, com uma extrusora e uma prensa manual, um molde simples, porém muito bem feito.
In the 1960's I worked in a plastic moulding factory in Sydney, Australia - we had fully automated injection machines for thermoplastic resin (softens with heat), and what might be termed semi-automatic compression and transfer moulding presses for thermosetting resin (sets with heat and pressure - not re-meltable).
We customised our resins with colour and fibres were added to our thermo-setting resins for strength - one young guy was solely engaged in mixing the resins, colores and fibres in a sealed room as the dust would get everywhere including on him - he looked like a coal miner by early morning - the fibres were mostly asbestos - we hadn't heard about the dangers then - I in later years I often wondered about him.....?
I worked a few years back in the plastic industry in chile, I have the same memories. The mill where the hdpe was ground to be used all the place was covered with it...so thin it look like flour...even with mask at the end of the day was inside the nostril.. microplastic everywhere.....
Hi can you please tell me if the same material are used than for the pvc pipe ?
And how many workers
Hola, soy Sanitario !!! Excelente producto !!! Saludos desde Uruguay 🇺🇾 !!!
These folks need to unlock industrial production in their skill tree.
ماشاءاللہ ماشاءاللہ ۔۔محنت کر کے روزی کمانے والا اللہ پاک کا دوست ہوتا ہے ۔ ایسے لوگوں کی وجہ سے پاکستان قائم ہے ۔اور ان شاء اللہ قائم و دائم رہے گا ۔پاکستان زندہ باد ۔قائد اعظم زندہ باد ۔۔۔۔ اوورسیز سعودی عربیہ ۔🌸🇵🇰🇵🇰🇵🇰
Thanks for watching
Видел как Пакистане изгатавливают спички. Рад был когда эти спички у нас Казахстане появились. Качество отличное. Надеюсь, что больше товаров с Пакистана будет у нас.
I’m glad to see the first guy had shoes on
Thanks for watching
Well done Brother.
I love your ingenuity and very interested to buy your mechanical molds for pvc elbow connector , T connector and Y connector of various sizes.
Why so much criticism on the method been used for this production instead of little encouragement.
Do u people think he do not know there is full automatic machine for this production?
Do you ask him if has the money to acquire same?
If any body dont like his process such person should provide fund for expansion and provision of modern facilities for him.
That's not how it works. You make enough money doing it the hard way to put some aside to upgrade your operation. Unfortunately this is so far behind the times I doubt things will change here.
did you hear the repeated cough ?
@@billmiller7138 exactly
He’s too backwards to keep a new machine running
@@turbodog99 please explain "backwards".
im curious what your industrial background is
Well done guys. Nice product.
Love the smell of hot PVC in the morning 😅
...smells like victory
Just don’t get it too hot
Gloves? Respirator? Don` t hear about it. When life price is cheaper than piece of PVC.
Recycling at it's worst - grinding dust + colorant powder - inconsistent cycle/quality=operator health issue.
i have a rule in my garage, anyone there more then 15 min will be put to work. the guy setting there in blue coat would be knocking off plastic pieces or run off at my place. all them guys do is distract my workers
Fix the mold parting line to not produce the flash then he can cut the spruce (standing or sitting).
Wonder if the QS-9000 flag is flying outside.
ماشاء اللہ ماشاء اللہ بہت خوب اللہ پاک آپ کو کامیابیوں سے نوازے آمین دعاؤں کی درخواست
Amen
I worked at a place that made large PVC elbows by cutting a straight, belled section at a 45 degree angle and welding the two pieces back together to make the elbow. A machine friction heated the surfaces with rotating discs and pressed them together.
Do mean by ultrasonic welding method?
Can u teach me the process?
@@nwairehsamuel4378 friction. Last sentence said so.
Can I get your contact bro We need discuss something
@@nwairehsamuel4378 Yes! Enroll at my school in Hawaii for a mere $2200.99 tuition, and I'll teach you everything you need to know.
That dude is a badass plain and simple
He needs a decent set of end and side nippers and seam scraper. A lot safer than hacking away with a knife. Although worker safety is the last concern of these shops.
Interesting from a Plumbers point of view as to where are you using all the 4" DWV vent ells.
I know right?
I was a plumber for 30years and never used one .
Lol, I was thinking the same thing. They tie everything in with vent 90's. I hope the following day they made long sweeps. 😂
I hope this guy does not get an order for 10 thousand elbows, he will never get home.
za ovakav trud i rad sve pohvale
Мда....самые высокие технологии ) Облой срубать тупым ножом....!!!! Самая ценная деталь на этом производстве, -это отзеркаленная прессформа ...)
It’s amazing their country has nuclear weapons!😳
Thanks to western countries
I thought they were made completely in a different way. Pretty cool
Saludos desde Colombia buen proyecto
Excelente
Оборудование конечно допотопное,но тем не менее у народа есть работа и идёт продукция.
ّ1-اللهم صل على محمد وال محمد
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"Incredible technique"?? I don't think so. Very commonly done. What's "incredible" is that calling something "incredible" on CZcams still works as CLICK BAIT.
Incredible.................
حکومت کی طرف سے اس قسم کے کام کرنے کی لوگوں کو فری ٹریننگ اور ٹیکس فری مدد کی جاۓ تو ہمارا نوجوان نوکری کے لیے دھکے نہ کھاۓ اور پاکستان نوجوان سے بھر پور فائیدہ اٹھاۓ
Labour is king!!
Some American company probably sent this mould out for scrap in the ‘90s, not knowing someone would improvise an entire machine around it and keep cranking out PVC elbows.
É a verdadeira fabricação a facão.
Maquina demasiado antigua 🤔
This is normal. Everywhere, profit was and still ist more important than the health of workers. Look at England in 1700 years, when started the industrial revolution. They have learnt from us, western people, only the bad things. Profit....
Does not seem efficient to have one man working and three others talking shit - probably why Pakistani industry won’t get far - the one man working is very dutiful.
Those guys can produce anything from scratch ... but a table
I'd swear this injection moulding machine is from the 1800s if I knew that they had plastic then. Here in Germany these PVC elbows are manufactured by one single company with a machine that automatically moulds 100 pieces an hour.
I wonder how far this man’s product travels?
It depends, does it have a passport.....
That has got to be hot stuff. Can we buy the man some gloves.
A kind of low pressure injection moulding with a nice finish to. He cuts of the gate and runners along with flash which I assume would be mainly down to poor mould construction and/or lack of pressure on mould half's. The barrel is heated by a gas burner which i doubt has much temperature control. The compound used is like dust and reminds me very much of asbestos
If it is asbestos, then he probably infected by this. This can cause cancer.
The flash seems excessive. Hacking at the flash with a knife doesn't seem like a good way to remove it. I'm afraid he's causing weak points in the pipe by leaving nicks in the plastic from the knife.
It was still fun to watch the four part mold being used.
Nice. Wish more people made something useful like that.
Thanks for watching 😊😊
@@logiccreations9176 please I need the full details about this old machine and how I can purchase one , how can I get to this guy , there contact
Like I get these guys are hardworking etc but why so bloody filthy. Being clean doesn't cost a thimg
Great job and work ethic
top man..... 👍
work ethic? I saw zero hustle from that man. He could have produced twice as fast if he had a real work ethic.
Thanks for watching 😍
very good job bro.I want to buy like small machine.
Great work and good continuation
From where this machine shall be purchased.
No dust protection, No extraction, No quality control.No wonder things are so cheap and lousy half the time.
Older technology but producing good serviceable pieces....
Give a man a knife..and he can make anything..😁
Thanks for watching
Bhai sahab ye ketne paseo se lag jati hy machine
If that isn’t hell on Earth,… I don’t know what is.
At least give that man a dust mask.
And hurt this months profit?
Too late.
He is dead.
interesting that in these videos there are always guys just sitting around doing nothing
They are the Occ, Health and Safety guys.
Other thing is no women employees..
Just like you right now !
Must be a union shop
@@RJ-wc4nn yes only the kitchen
Hello, how much will this machine cost?? And is there a factory that produces it?? How much will the production line for this machine cost???
Material konsa use karahy ho ap ?
Tat different from the plastic injection machines I've worked on
After salam , how much you need to start this elbow making business and is there training or help available ,thanks for asking if you don't mind.
Good work bro
my god, he makes them one at a time. With all the technology we have in this world, it's inhuman what he's doing.
all technology is west without money to buy man. technology needs dollar man . he is making with just what he has.. it is possible in India or Pakistan . Bangladesh.only
Not to mention crawling/and squatting around on the floor blending the plastic material. Puzzle me this. Why is it that shops on the sub continent do not use many work tables
@@billhale9740 I've noticed the same, they seem to prefer working on the ground in the dirt...beats me.
@@billhale9740 for some reason they like working on the floor & in the dirt. Seriously don't know why, but then again why do they work without safety equipment?
These comments about no safety standards that is how it was in the U S a hundred or more years ago. The unions had a lot to with there being safety standards set in place. I worked at a stamping and forging factory in Chicago in 1965 and there were not even pull straps on your wrists let alone two hand anti tie down controls on the presses you put the part in stepped on the foot pedal and wham the press did it's thing just had to be aware and keep your shit together numerous workers with missing digits but those things changed with the coming of OSHA
never heard of a brush to clean the place?
Молодец
We all have 2 elbows. 💕
This was how Lego was made 90 years ago
Excellent bro 👍
Man gets paid 3 cents, lowes sells for 15.99
Absolutely appalling working conditions! I wonder how many get killed in these sweat-shop factories every year?
And a minute before this they discovered fire.
wow!!
Thanks for watching
Poor working conditions for workers.
Good work, nice machine. However, it is a bit sad. Injection molded PVC done in modern automatic facilities are about 300 times more productive even at German, Japanese or USA labor costs.
It would be a lot better for these guys to use that ingenuity to do some other product.
A lot of times, due to geopolitics, importing those pieces is next to impossible. If they can get an injection die (the hard part is getting a good, accurate die) like they have here, getting polyvinyl pellets and just running it this way would be sufficient for the area they live in. File off the flashing and then you have standard elbows that can be used in water delivery/effluent removal. Necessity is the mother of invention.
Thinking about it, that elbow die is the most precious thing in that shop.
I don't think so. He's doing over 1 piece/minute=60 pieces/hr. This easy machine in a 16hrs working day is able to guarantee the wages of over 15 men working, as that certainly does not happen in developed countries.
JAJAJAJA
Is True what you write ??
But at what cost 🤔
Modern Injection Moulding Machines can be very expensive.
I doubt this whole village could raise enough money to even buy this one machine.
As mentioned in the replies.
They are doing well with this Humble set up.
I to face the same constraints ??
I have a reasonably capable Machine Shop.
But I do struggle at times to get the parts made that I require for my customers.
IF I purchased the latest in CNC machines, I to could be more productive.
Same scenario for me also.
At what cost ??
I Need to produce A LOT of product each year just to break even.
IF, I was younger maybe it could be viable to invest.
Many things come into the thinking before investing in modern equipment.
Just my thoughts 😉
@@weldmachine The entire point of modern machines is that they are more productive, otherwise they will not exist. Making PVC parts on a humble machine like the one in the video only makes sense because the government is placing big tariffs on imports. Those guys will be out of business on an open market.
There is a reason why CNC machines are sold more than manual machines in the world, and the reason is higher productivity.
Weldone, please. What are materials and the mix ratio? What's the profit?
I would not want to be breathing that powder
glove and mask bro
This is what you call unskilled labors 😆
Excellent !!
Thanks for watching
No wonder construction is slowing down in the US......
Sir agar kharidnaaa ho to kitne may. Ayaega yeeee...
Please batiyeee
1 kg row matarial me kitne paip nikalte hai🙏🙏
Sir kya elbow ka die me marka lga hota hai kis naam se hai
Incredible?... I thought they are using Nuclear energy...
They have nuclear weapons though!😳
Do these guys supply to Home Repo and Lowes?
Legit lol'd
1:28 time konasi powder milaye
One elbow at a time.
Genius!
Thanks for watching
Ани специально закрили часть аппарата чтобы другие не делали.
Destined to fail. Such exact measurements of raw product.
I'm sure his handfuls were well calibrated.
Bhai ye machine chahiye
Why using this "incredible techniques" not for producing rockets?
So they could travel to sun, moon and all the stars.
The "why" is in order to buy food to eat and feed their families Not a lot of that on the moon .
@@ThomasLeonardSr Ok, the moon is wrong destination.
But using their "incredible techniques" it shouldn't be a problem while visiting the sun and all the stars searching for food.
@@horstmuller7512 Well, I was told as a youngster that the he moon was made of cheese so maybe it could be a viable destination, as long as you carried along some crackers.
Great work
Sur toutes ces vidéos du tiers monde, on en voit toujours un qui bosse et deux ou trois autour qui sont assis à ne jamais rien faire.