How to build a ribbon burner forge

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  • čas přidán 25. 06. 2022
  • #tyrellknifeworks
    Today we'll be showing how to build a new forge and ribbon burner! This will be a very efficient and powerful forge.
    Big thanks to Brian Housewert from www.housemade.us for all his help!
    Links to items in this video:
    Greencast 94 (55lbs): www.lmine.com/refractory-ceme...
    Kast-o-Lite 30 (55lbs): www.lmine.com/refractory-ceme...
    Kaowool 24x24x2: amzn.to/3ht50KT
    2" Gate Valve: hamzn.to/3NcdS5R
    1/4" Solenoid: amzn.to/3zX1SlS
    1/4" Ball Valve: amzn.to/2M89evP
    1/4" Needle Valve: amzn.to/3hne18d
    Pulley Block: amzn.to/3HQLkhk
    6" Inline 440 CFM Blower: amzn.to/3OdkJgx
    6" to 3" Fan Reducer: amzn.to/39IOYNw
    (These are Amazon Affiliate Links and this channel gets a commission with no cost to you)
    My Website: www.tyrellknifeworks.com
    My Instagram: / tyrellknifeworks
    My Patreon: / tyrellknifeworks
    Abrasives by Brodbeck Ironworks: brodbeckironworks.com/
    Full List of Product Links:
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    Edge/Center finder: amzn.to/38E3vFJ
    Magnetic Angle Meter: amzn.to/3aKLBUo
    123 Blocks: amzn.to/3hyhFwl
    Height Gauge: amzn.to/3hnqF7a
    Surface Plate (6" x 18"): amzn.to/2MdzEfR
    Blue Dykem: amzn.to/2WQ4k8Q
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    Gas shock (10", 35lbs): amzn.to/3qM81JH
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    Nicholson Needle Files: amzn.to/3dGJS3Z
    Carbide Burrs: amzn.to/2O2qjc8
    Forging
    Copper Roll (6"x120"x0.020"): amzn.to/3eTermn
    Propane Torch: amzn.to/3kOxHoW
    Bolt Jaw + Wolfjaw Tong set: amzn.to/2XZEIKs
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    Hardness Files: amzn.to/2L3O41C
    Ferric Chloride: amzn.to/2TNZSt7
    100 lbs propane tank: amzn.to/3hnqhFK
    Propane adapter: amzn.to/34OM6Jf
    Pyrometer Gun (-2700deg): amzn.to/38HVgIy
    Rigidizer: amzn.to/2M6otoZ
    Grinding / Sanding / Finishing
    1500 Grit Hamon polish: amzn.to/3lekHrW
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    Dust Collection System: amzn.to/34QqsVc
    Loc-Line Dust Collection Tubing - amzn.to/3hlri17
    Mother's Wax: amzn.to/2WQILF6
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    Brownell Oxpho Cold Blue: amzn.to/3aTzcgO
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    Basket Weave stamp: amzn.to/34NO0dd
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    Dye - Dark Brown: - amzn.to/34QpbgS
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    Hydraulic Press
    35 gpm Pump: amzn.to/34PEshP
    Switch: amzn.to/3pyqrx7
    Valve: amzn.to/2KId7am
    Oil Filter: amzn.to/37SJDzG
    Motor: amzn.to/38KohDQ
    Reservoir: amzn.to/37To4Pj
    Coupler: amzn.to/34MR7Sx
    Surface Grinder
    Slide table: amzn.to/3sFvKwM
    Magnets: amzn.to/3sCMCV7
    Linear Guide rail: amzn.to/3thKGBE
    (These are Amazon Affiliate Links and this channel gets a commission with no cost to you)
  • Jak na to + styl

Komentáře • 385

  • @TyrellKnifeworks
    @TyrellKnifeworks  Před 2 lety +3

    Are there any parts of this build you have questions about? Big thanks to Brian Housewert from Housemade.us for his help!

    • @yax75
      @yax75 Před rokem

      Did you ever get the 3d part from Brian? If so did he happen upload it to Thingaverse?

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem +1

      @@yax75 He did send it to me and it works amazingly well. It screws into the 2" pipe so it's a solid fit. I have no idea if he uploaded it anywhere. Msg him on IG and ask.

    • @ken5439
      @ken5439 Před rokem

      Great explanation on the forge and burner. How deep is the casting for the burner, looks about 4 inches plus 1.5" inside the burner but I didn't hear the actual size.. thanks you

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem

      @@ken5439 the burner was about 3” of refractory below the burner and an inch inside. It really depends on your forge wall thickness. That’s why I did the forge casting first. 👍

    • @knifethrower9733
      @knifethrower9733 Před rokem

      Can you make refractory cement?? It's hard to find in Australia and is really expensive at the hardware store.

  • @dhtsoaedsdhtnadi9575
    @dhtsoaedsdhtnadi9575 Před rokem +3

    the side-blown ribbon burner with swirling flame makes the most sense to me. this has inspired me. thank you for sharing your build process.

  • @gregchapman2634
    @gregchapman2634 Před 2 lety +12

    I really like the sacrificial floor concept. Great forge, I am looking forward to the Damascus projects

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      Thanks for taking a look, Greg!

    • @Brokentwobutton
      @Brokentwobutton Před 5 měsíci

      If you don't have space for cast bricks(you can make tinner ones yourself for about $1/lb) you can put a stainless cookie sheet on it to stop any damage from slag and flux drips.

  • @Stillpoint23
    @Stillpoint23 Před rokem

    I love how your work table slides into place, good idea!

  • @csabavarady4711
    @csabavarady4711 Před 11 měsíci +1

    Hi everybody! I'm hobby bladesmith from Hungary (Budapest) who is just thinking to build a gas forge to replace my charcoal burning one. My biggest problem has been the even heat distribution on the blade especially at the end of forging when the blade getting to be long. Thanks to this great Man who was keen to share his knowledge I found super solution that solves the problem. This ribbon burner is brilliantly simple and logical. Thank You Sir and keep up the great job!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 11 měsíci

      I’m glad the video was helpful. The ribbon burner is definitely the way to go! 👍. Thanks for watching

  • @donbunker7781
    @donbunker7781 Před 2 lety +1

    Looking forward to seeing this in action.Great build

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      You’ll see it in some videos soon! Some very cool builds coming up.

  • @eddybarker5072
    @eddybarker5072 Před rokem

    That’s was an awesome build. I really like how the ribbon burner spreads the heat out across the length of the forge. My forced air has a hot spot. I also love the fire brick floor and plan to try that on my next reline. Thank you for sharing your knowledge and all the time you spend on these videos.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem

      I’m glad you got something from the video. Thanks for watching, Eddy!

  • @brooksmartin5183
    @brooksmartin5183 Před 2 lety +1

    Awesome upgrade Denis. Thanks for sharing your thoughts process in the design.

  • @jeremyd2073
    @jeremyd2073 Před 2 lety

    Another great video. Can’t wait to see the works of art that come out of that forge.

  • @brickroadbladeworks4630
    @brickroadbladeworks4630 Před 2 lety +1

    On my to do list! Great video as always and thanks for sharing the good and the bad that goes into making such projects.

  • @nicksmacro
    @nicksmacro Před rokem

    Far and away the best tutorial I've seen on the subject.

  • @RedRose4711
    @RedRose4711 Před 2 lety

    Really amazing work...great to watch!

  • @stephenjohnson6841
    @stephenjohnson6841 Před 2 lety

    About time you get this out Dennis! In all serious great video! Looks like it turned it great. Thanks for sharing! Enjoy the rest of your weekend.

  • @drdemers1970
    @drdemers1970 Před 2 lety

    Nicely demonstrated Denis. Amazing design

  • @chodie4u
    @chodie4u Před rokem

    Wow that forge runs beautifully, awesome that you got the swirl you wanted!

  • @lencecchetto
    @lencecchetto Před rokem

    That looks awesome. Well done.

  • @krissteel4074
    @krissteel4074 Před 2 lety

    Very good, there's a lot of things like the valve placements I was curious about and this outlines them well

  • @RedBeardOps
    @RedBeardOps Před 2 lety

    Man I like the height! Doors are sweet too!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      Thanks, James! I’m looking forward to doing some forge welding soon!

  • @kelvinog6164
    @kelvinog6164 Před 2 lety

    Really nice forge! Im really excited because me and my dad is also building a forge. And i really enjoy your knife making voice over they give me motivation to go out to shop.

  • @DaveGrimmDaveGrimmInsurance

    I have wqatched about 10-12 of your videos so far and I am really appreciative of the knowledge you share. This video on the forge is quite timely as I was drawing up dimensions for a forge yesterday and the placement of my ribbon burner would not have worked as intended.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      I’m glad you find them helpful, Dave. Thanks for watching

  • @marciofernandobarci
    @marciofernandobarci Před 2 lety

    hi Tyrell - thanks for sharing - this is the best forge system - more efficient and rational, spends less gaz and have very high temperatures - -much more we need. I made the mine with some alterations - I projected a double chamber burner, so that, while forging single blades I only use one chamber. When forging long blades or need more temperatures - fire both chambers...it works perfectly.
    Regards from Brazil

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +1

      A double chamber is good idea if it doesn't suck too much heat when its not on. Thanks for watching, Marcio.

  • @bentationfunkiloglio
    @bentationfunkiloglio Před rokem

    Great build! I've been thinking about rebuilding my blast furnace, so I really appreciate your video! Your design is great. Love the ribbon burner. More complicated than anything I've built to-date, so gives me a lot to think about.
    Man, that burner puts out some serious heat. Kasto-o-lite 30 was definitely a good choice for refractory. Lol.

  • @DrDaveSalisburyPhDMBA
    @DrDaveSalisburyPhDMBA Před 2 měsíci

    Lovin the new forge!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 měsíci

      It's been a great forge so far. Thanks for watching, Dave.

  • @deanomec
    @deanomec Před 2 lety

    Beautiful build!

  • @dragonlord4401
    @dragonlord4401 Před rokem

    Great looking forge, love the design. I am going to have to set myself up a ribbon burner forge as well. Thanks

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem

      They are certainly a great option for even heat distribution. Thanks for watching.

  • @jamesbarisitz4794
    @jamesbarisitz4794 Před 2 lety +1

    A G.I. Joe crematorium. I like the idea of the solenoid shutoff. I think that's an upgrade worth adding to my DIY ribbon burner. Thanks for showing your take on design and fabrication concisely. 👍

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      The solenoid is a good safety measure in case you ever lose power. Though if your fan dies it probably won’t help you. Thanks for watching, James!

  • @mikestewartakastewie5685

    Thanks Denis!!! You just made it way easier for me to build mine…. I think I even have the same pipe I salvaged from work…👍👍👍👍

  • @dukedenarie5858
    @dukedenarie5858 Před 5 měsíci

    Love your work!

  • @stephenborders4654
    @stephenborders4654 Před 2 lety

    Looks like a great build. Nice swirl

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      Thanks for checking out the build, Stephen. I’m looking forward to doing some Damascus soon!

  • @coaltowking
    @coaltowking Před rokem

    Thank you for including the fuel/air assembly. That's the part of the build I haven't been able to find anywhere else.

  • @henrymonroy9533
    @henrymonroy9533 Před rokem

    Extremely well done, per your usual standard

  • @TheMotownPhilly
    @TheMotownPhilly Před 2 lety

    That thing is Awesome!!

  • @Yousoundvaxxed
    @Yousoundvaxxed Před 2 lety

    Damn this came out very nice. Job well done!

  • @RSBoxxer151
    @RSBoxxer151 Před 2 lety

    Great video - Thank you. I am certainly going to give this a try. Cheers

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +1

      It’s an easy build technically, it just takes time. Thanks for watching

  • @jaredbraggs1
    @jaredbraggs1 Před 2 lety

    Wow that looks so awesome. Man I camt wait to see what you make using this beast!!!!!!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +1

      Checkout last Thursday’s Triple-T where I started the Intermediate Build Series. It was the debut. 👍

  • @alexandre3388
    @alexandre3388 Před rokem

    This helped me get into forging thank you very much !

  • @19Chrisi97
    @19Chrisi97 Před 2 lety

    Wow, what a powerful setup! I guess I have to try something like this in the future...

  • @Anderson-HandForged
    @Anderson-HandForged Před 2 lety

    awesome build thanks for all the tips denis cant wait to see it in action i have to finish my ribbon burner forge need to make the pluming and get 1 of those fans your using

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      That’s all thanks to Brian Housewert’s suggestion on the blower. It’s more power than I need but that’s cool. 👍

  • @ReiMonCoH
    @ReiMonCoH Před 2 lety

    Cool design.
    Awesome vid👍🏻

  • @robertogrady1321
    @robertogrady1321 Před rokem

    Nice build. I like both doors setup 👍

  • @patw999
    @patw999 Před 2 lety

    Really sweet. Good job.....

  • @jamescapps4553
    @jamescapps4553 Před 2 lety

    You are going to really like this style forge. I built mine based on a pattern from Wyvern Industries over 20 years ago where the burner comes in from the side and creates a swirling flame. Long before ribbon burners though, so this is great upgrade.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      Thanks for checking it out, James. I’m looking forward to welding up some Damascus soon!

  • @tomdoyle5579
    @tomdoyle5579 Před 2 lety

    I’m lying in bed with covid watching your build. I hope it looks easier once I’m feeling better. Right now crossing the hall to the bathroom looks difficult! I really like the swirl effect!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      It's actually a pretty easy build. Sorry to hear you've got the 'Rona. I hope you feel better soon and all this makes more sense. 😜

  • @muriellivermore2560
    @muriellivermore2560 Před rokem

    Great build.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem

      Thanks for watching! I couldn't help but notice your name says "Muriel Livermore". Do you live in Livermore, CA by chance?

  • @the_sharp_carpenter
    @the_sharp_carpenter Před 2 lety

    Awesome build. Glad you went into the psi vs flow commentary. Soo many people look at the psi and state they are using less gas based on that. You can get flow meters if you want to add that.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +1

      It certainly is an area people (including myself in the past) have been confused about. I did look up flow meters and for propane they are quite expensive. Thanks for watching

  • @paulmanhart4481
    @paulmanhart4481 Před 4 měsíci

    Damn. Great job.
    Paul

  • @Aaronyavcm
    @Aaronyavcm Před 2 lety

    Looks good brotha! I’m looking forward to seeing your first forge weld in it!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +1

      That will be soon! Thanks for the material for this build!

    • @Aaronyavcm
      @Aaronyavcm Před 2 lety

      @@TyrellKnifeworks you’re welcome! One of these days I’ll get around to building mine.

  • @HotWaxArgentina
    @HotWaxArgentina Před 11 měsíci

    estoy mirando este video en repeticion una y otra vez, gracias maestro!

  • @jamiehipperson
    @jamiehipperson Před 2 lety

    Best forge ever!

  • @JPsBladeworks
    @JPsBladeworks Před 2 lety

    Sweet forge. I ordered mine off amazon. Ill build my next one from scratch though thats for sure.

  • @benjaminseigal5192
    @benjaminseigal5192 Před 2 lety

    Great video. I learned a ton !

  • @SonofTheMorningStar666

    Nice work!

  • @White_devil1980
    @White_devil1980 Před 2 lety

    Amazing job making the forge 🥳😎 I got myself a devil forge and it’s very nice with three burners on the top of the body of the forge and it will get the steel hot to a yellow heat and I’ve not tried to forge weld with it yet but I can try some cable and see how I get on 👍😊

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      The problem with the devil forge is that the burners are too far apart and there's a cold spot in the center. You might get it up to forge welding temps but you'll probably go through a lot of gas since its a venturi and there's not much insulation in those. Certainly great for the price though. Thanks for watching, Robert.

  • @caveman9275
    @caveman9275 Před rokem

    Nice build 🔥

  • @blaneyblades4810
    @blaneyblades4810 Před 2 lety

    Just before you said you love the swirling action I was looking at it thinking to myself holy s*** that looks great

  • @ForgingThought
    @ForgingThought Před rokem +1

    If you ever have to do this again one trick I tried was throwing the sono tube in the bathtub with about 2-3 of hot water. Once it's soaked in enough to be flexible you can either hang the tube with a wire and let brick weigh the bottom to form as it dries or you can be impatient like me and clamp brick vertical while a propane space heater dries it out-but I found this saved me the hassle of measuring and cutting wood/sonotube and saved time and materials. If you let it get good n soggy it clamps to form perfectly and dries just as hard as it was store bought. Some brands of sonotube may delaminate in the water but a simple wrap in landscaping twine or anything really fixes this. Worked great for me. Cheers 🍻

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem

      That’s a great idea! I’ll try that next time. Thanks for watching.

  • @thebigshmoog
    @thebigshmoog Před 2 lety

    I'm 6'3"... My forge sits on an old rolling TV stand (remember those from school? - yeah, I just aged myself)... So yeah, I get it. So nice to be able to look straight into the forge, rather than bent over. Great build! You've got me thinking now for when it's time for a forge upgrade.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +1

      It sure is great having it at eye level! Thanks for watching!

  • @theriversexperience9383

    I will be pretty much doing this exact build when I start mine. Thanks for making the video and I'll probably be picking your brain when I start.

  • @hddm3
    @hddm3 Před 2 lety

    Bad ass skills sir. Amazing

  • @iamroy5993
    @iamroy5993 Před rokem

    Totally steeling this and your ribbon burner design!!! You’re awesome man!!!

  • @tonyspencer9350
    @tonyspencer9350 Před rokem

    Great forge I (expletive) love it

  • @jacquesarangies8603
    @jacquesarangies8603 Před 2 lety

    Awesome build, busy building something similar, biggest problem for me is the blower, but think I might get the one you showed through Amazon 👍👍

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      It’s a great blower and cheap! You do need a cone to resize it down to the pipe, but it has more power than I need. Thanks for checking out the build, Jacques!

  • @JaseC80
    @JaseC80 Před rokem

    When you opened it up full, I was waiting for you to ask ATC for permission to taxi to runway 28L !! 😮
    Awesome build!!

  • @dhgodzilla1
    @dhgodzilla1 Před 2 lety

    That is a beautiful thing

  • @Baldmanblades
    @Baldmanblades Před 2 lety

    Nice job my Forge friend

  • @bobgore1962
    @bobgore1962 Před 2 lety +1

    Great build Denis! So many useful tips! I am very OCD, so I love your attention to detail. The improvements that you made from the previous forge, make a lot of sense, and will definitely pay off! Thanks for sharing my brother! 💯😎👍🏻🔨🔥🗡️

  • @HeavyForge
    @HeavyForge Před 2 lety

    Right on!!🔥👌🏻

  • @jeffreymiller9706
    @jeffreymiller9706 Před 2 lety

    Wow...nice work.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      Thanks for checking out the build, Jeffrey!

    • @jeffreymiller9706
      @jeffreymiller9706 Před 2 lety

      @@TyrellKnifeworks how heavy was to lift onto its stand?

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +1

      Not that bad. I did it myself with no help. I wouldn’t want to do it often, but certainly movable.

  • @NjordArtisan
    @NjordArtisan Před 2 lety

    Hot damn! I'll definitely switch to a ribbon burner with my next forge. Two extra style points for the swirl and for the #wfijoke 🤣
    Great build, Denis!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +1

      It turned out even better than I hoped! Thanks for checking it out, Sven!

  • @Wezzaaaa
    @Wezzaaaa Před 2 lety

    Nice build ive been trying to make something similar to this but being 14 ive been struggling to get the materials and things hopefully I can get it done soon

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      Just take your time and get the right stuff. Particularly the right refractory. Do NOT try the stuff from Home Depot or your hardware store. Get the kast-o-lite 30.

  • @theARK1T3CT
    @theARK1T3CT Před 2 lety

    Man, I have everything I need to builder a Venturi burner forge but I keep seeing these ribbon burner forges! Now I’m left thinking I should not waste the refactory and Kaowool on a Venturi system, if I’m going to end up wanting to upgrade to the Ribbon system… hmmm. Thanks for the video! I’m going to have to check out your patreon, you keep posting top notch videos! The new shop tour was great, gave me some inspiration for my own shop organization.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +2

      I would definitely say to forget the Venturi build. They take more fuel, are louder and not as efficient. The ribbon burners are easier to build, you have more control (because you can adjust both the gas and the air separately) and are better to forge weld with. Thanks for watching, Tyler!

  • @AerialLensVideo
    @AerialLensVideo Před rokem

    Wow! REALLY WELL DONE and super instructive -- Thanks! I will be making a little smaller version right away, probably about 75% of these component dimensions (and fewer but same straw size) and maybe about half the blower power, kind of correcting for the "square-cube law." This is pretty doggone GREAT!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem +1

      I’m glad the build was helpful! Reach out if you have questions when you build yours. 👍. Thanks for watching

    • @AerialLensVideo
      @AerialLensVideo Před rokem

      @@TyrellKnifeworks Well sure enough, I do have a question you might help me with.
      Within the square profile of the tubing used, what would you say is a good general proportion of the tube to occupy with the bent baffle, then the empty space, then the refractory material? You did mention this, but would 1/3 (or a little more) at the top inlet side and baffle, then 1/3 empty space, then 1/3 refractory space inside the tubing. I assume that the refractory OUTSIDE the tube is just whatever is reasonable, not so thick as to cause a bunch of turbulence --- maybe 1-1/2 or 2 inches? This is a SUPER video, but I just don't want to do it over again because of an avoidable mistake. Your guesses are going to be better than mine. Thanks!
      As you may have guessed, I'm making a little smaller burner and using either 2 or 2-1/2 inch (1/8 wall) square tubing and likely a smaller air/gas supply pipe, so just want the proportions to be reasonable.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem +1

      @@AerialLensVideo once you put the baffle in I would make it take up only 3/4” or so. Then just make sure you’re refractory is less than that. You really only need about 1/2 to 3/4” of refractory inside the tube. The amount of refractory outside is just dependent on the thickness of your forge walls. Make sense?

    • @AerialLensVideo
      @AerialLensVideo Před rokem

      @@TyrellKnifeworks Completely! Thank you so much, Sir.

  • @blaneyblades4810
    @blaneyblades4810 Před 2 lety

    NICE!!!

  • @GreenRayJC
    @GreenRayJC Před 8 měsíci

    8:17 "It is not good for you" Slight understatement there.

  • @pyropocket
    @pyropocket Před 2 lety

    That's a great build. a pid controller would be a great future upgrade.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      Yeah, but I don’t really need accuracy in the forge since I have a separate heat treating oven. Thanks for watching.

  • @8ank3r
    @8ank3r Před 2 lety

    I was worried at first about the swirl. But, when you turned it up I was like, " yeah baby " LOL

  • @user-bg5pd9nf1z
    @user-bg5pd9nf1z Před rokem

    Thank you for putting this video together. Building your version right now. Curious, how heavy is the cylinder/refractory portion without the burner and such? Do you know the max heat that the burner produces? TIA.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem

      For mine, since it’s 3/8” thick it’s REALLY heavy, but it was gifted to me do I used it. With the refractory it’s easily around 100 lbs or so. I can easily push the forge up past 2300F and still have room to higher but that’s as far as I’ve pushed it. Thanks for watching.

  • @mrrberger
    @mrrberger Před rokem

    Wow that was awesome hard work on the ribbon burner, you could just drill a light weight fire brick. Went the drill way myself, lasted 3 years so far.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem

      They typically don’t last and aren’t as tough as castable refractory. You’ve been lucky. Thanks for watching.

  • @jvmiller1995
    @jvmiller1995 Před rokem

    Two Words for you. "Cutting Torch"!! Besides in black or blade smithing they come in very handy. I run mine on propane with a special 2 piece tip.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem

      I have a cutting torch, but then I have to deal with the ragged edge and grind it anyway. Thanks for watching, Jeremy.

  • @Cyruscosmo
    @Cyruscosmo Před rokem

    Nice build and I have an idea for your forge. Since I have never used one it may not be so good. I was thinking there at the end of the video that if you welded a rod to the center of each door that is about 12 inches long. Then attached a wood handle to the end of each rod it would make handling the hot doors much safer. Also the rods sticking out would have a tendency to push the doors tighter against the forge helping them seal better. Cheers...

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem

      Some guys use the handle but I always have tongs in my hand so that’s more convenient. Thanks for watching.

  • @akimbondarev5660
    @akimbondarev5660 Před 2 lety

    Pulling out those straws! Very satisfying. Great work! Looking forward to more videos!

  • @michaelmurphy2112
    @michaelmurphy2112 Před 2 lety

    I'm not as experienced with air systems, but in liquid systems, gate valves aren't great for throttling flow, they're better suited for on/off (or flow/no flow) applications. It's been a few years since I took the classes, but I believe they get around 80-90% of full flow when they're around 10% open (again, talking about liquid here). I don't know if the same holds for a gas system, but it might mess with the air/gas mixture.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      With air they are pretty proportional to amount it’s open. You can see it as the gate opens/closes that the flow increases/decreases evenly. Thanks for watching.

  • @anthonyluc389
    @anthonyluc389 Před rokem

    Love the build. Mine is very similar in design and works beautifully thanks to your help. You spoke about the backpressure psi. I'm curious what yours would be set at for forge welding in this and do you open your air valve fully? Thanks

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem +1

      I run at 11 psi to forge weld and that’s with a 3/16” orifice. I still have room on the fan to go higher. Thanks for watching.

    • @anthonyluc389
      @anthonyluc389 Před rokem

      Thanks mate

  • @BamaDanKnives
    @BamaDanKnives Před 2 lety

    Thx!!

  • @jordansteier
    @jordansteier Před rokem

    You're a inspiration for the craft and love watching all your videos. I'm planning on getting started! I've just finished up my Revolution Grinder from Brian House and am now on to building this forge:)
    My question is: how many pounds of refractory did you use? Will 55lbs be enough for a 16"x18" in your opinion?
    Thank you for all you do and the information, big fan from Alberta Canada 🇨🇦

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem +1

      It's great to hear from fellow Canadians, Jordan! I think I used about 2/3rd's of a 55 lbs bag. Note, I used a different refractor for the burner so don't count that. Thanks for following the channel!

  • @billwoehl3051
    @billwoehl3051 Před 4 měsíci

    Pretty sure this is the first ribbon burner video ive seen after months of looking that says anything about the CFM of the blower.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 4 měsíci

      Yeah, you want around 400 cfm. That’s actually too much for this forge but that’s why you have a gate valve. Better too much than not enough. Thanks for watching

  • @WesKerbs
    @WesKerbs Před rokem

    Mr. Tyrell, I get so much out of your videos. I'd like to say thank you for sharing all this info with me and the community. I'm currently building this forge and just cut and screwed the 8" sono tube to a 4.5" wide piece of scrap wood as you show here at 5:25. I'm wondering why my form is 11+" high lol. Did you cut out a 4.5 inch section of the tube? How tall is your forge interior? Thanks again and keep making videos!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem

      Yes, I did cut a portion of the tube at the bottom so the hole was about 9” tall. Thanks for watching.

  • @HDBrown-wc9xt
    @HDBrown-wc9xt Před 2 lety

    Awesome build. You need to name it !
    The Tyrell-o-saurus , maybe?

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      Yeah true, I should name it. I already have Elvis Press-ley, maybe this is the hunka hunka burnin love. 🤣🤣

  • @michaelrobertson8795
    @michaelrobertson8795 Před 2 lety

    awesome build ! 👍 I used crayons on the burner and it took a while to get the stink out LOL

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +1

      Yeah, not a fan of the crayon method. You gotta drill them out and it makes a mess.

  • @jamesstrutt1616
    @jamesstrutt1616 Před rokem +1

    Fantastic video, thank you for creating it! I'm considering buying a small forge to setup in garage. How hot does the inside of your garage get when you work your forge? Does it cause any damage to your drywall or contents in your garage? Thank you in advance!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem +1

      Right above the forge it’s about 150F when I’m forge welding. About 8’ away it’s 125F. No damage at all to the garage or drywall. Make sure your sprinkler heads are rated for 200F though (green stems in the US mean 200F). My forge is also way more powerful than any small forge you’ll buy online. Thanks for watching, James.

  • @mistere947
    @mistere947 Před rokem

    I like idea of having the heat swirling as I'm sure this would produce a much more consistent heat of your material you are working on. I am wondering if spot where there burner hits the refactory will deteriorate quicker over time. Having used it now for six months are you seeing any excessive wear in that particular area?

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem +1

      There’s no deterioration at all. The kastolite is rated to 3000 degrees and this probably tops out around 2500F in the hottest areas. This is a very common design too. Thanks for watching

  • @Stillpoint23
    @Stillpoint23 Před rokem

    Think sourdough bread when mixing refractory, good tip!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem

      Yeah, maybe a bit thinner than that though. Thanks for watching

  • @jamesBGgarner
    @jamesBGgarner Před 2 lety

    Would have loved to see how good it works on heating billets

  • @Stillpoint23
    @Stillpoint23 Před rokem

    Those inline fans can be safely controlled by a rheostat (fan speed controller). I'm not sure whether back pressure on the fan motor from limiting air flow with a valve will have any ill effect on the life of the motor or not, but using a dial may prove more precise when calibrating the air/fuel mixture. Maybe its overkill, but as an old friend once said, "if its worth building, it's worth over building." Also, craigslist might be a good place to find those fans for cheap. The smallest one that I'm aware of is 4". If you go that route, include key words like: hydroponics, or indoor growing, as these fans are commonly used for environmental control when growing cannabis indoors.

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před rokem +1

      The fan I went with was $70. It’s more powerful than I need and it works great. Even if it dies in a year or two, it was $70. 🤷‍♂️

  • @timhagen5425
    @timhagen5425 Před 4 měsíci

    How did you close the back end of the forge? Very nice build!!

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 4 měsíci

      There’s a hanging door on the back. It hangs has notches that hang on a bar so you can raise it lower it. Thanks for watching.

  • @user-fp3nw6yi5k
    @user-fp3nw6yi5k Před 7 měsíci

    Great video, as always. Starting my build, but had a question. With your 13" burner, you had a 2" intake. If my burner is shorter would I reduce the size of my intake as well?
    Thanks

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 7 měsíci +1

      I would not reduce the pipe. You will have a gate valve anyway so better to have more flow than you need and just restrict it. Thanks for watching.

  • @mcrich1978
    @mcrich1978 Před 2 lety

    I can't unsee the mailbox! 😂 bitchin forge! Love the ignition too 😁

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +1

      Ha, yeah I kept thinking of a mailbox when I did the form for the opening!

  • @blaneyblades4810
    @blaneyblades4810 Před 2 lety

    17:00. Is that a Deadpool coffee mug? I don't even drink coffee but I want that mug

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety

      It sure is, I have Deadpool everything, shirts, socks, mugs, underwear. 🤣

    • @blaneyblades4810
      @blaneyblades4810 Před 2 lety

      @@TyrellKnifeworks lol, I love I dude!

  • @tobymartens6275
    @tobymartens6275 Před 7 měsíci

    Awesome build Denis. I'm looking to build one about the same size. How much dry refractory did you use for it?
    Cheers Toby

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 7 měsíci

      Hey Toby, I used about 25-30 lbs of kastolite on this one. Thanks for watching.

  • @jasonlasswell3912
    @jasonlasswell3912 Před 2 lety

    Love your channel, I was wondering if you would share with me where you get your stencils?

    • @TyrellKnifeworks
      @TyrellKnifeworks  Před 2 lety +1

      I get my stencils from IMG Electromark. Call them instead of email, they don’t answer email well. Thanks for watching, Jason.

    • @jasonlasswell3912
      @jasonlasswell3912 Před 2 lety

      @@TyrellKnifeworks Thank you sir.